Subscribe to Our Youtube Channel
Related Manuals for Dover PSG Wilden PS400
Summary of Contents for Dover PSG Wilden PS400
- Page 1 ENGINEERING OPERATION & MAINTENANCE MANUAL PS400, PS800, and PS1500 Advanced™ Metal Alloy C Pump Where Innovation Flows WIL-13001-E-01...
- Page 2 No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or any means electronic or mechanical, including photocopying and recording, without the written permission of PSG, a Dover Company, except as described by the terms of those agreements.
-
Page 3: Table Of Contents
ALLOY C PUMPS CONTENTS SECTION 1: Precautions – Read First! ..................... 4 SECTION 2: Wilden Pump Designation System ..................5 SECTION 3: How It Works .......................... 6 SECTION 4: Dimensional Drawings ......................7 SECTION 5: Performance ........................... 9 PS400 ALLOY C Rubber-Fitted ........................ 9 PS400 ALLOY C Full-Stroke PTFE-Fitted .................... -
Page 4: Section 1: Precautions - Read First
ALLOY C PUMPS SECTION 1 PRECAUTIONS – READ FIRST! WARNING: Always wear safety glasses when operating CAUTION: Do not exceed 82°C (180°F) air inlet a pump to avoid eye injury. If diaphragm rupture occurs, temperature for all models. material being pumped may be forced out of the air exhaust. -
Page 5: Section 2: Wilden Pump Designation System
ALLOY C PUMPS SECTION 2 WILDEN PUMP DESIGNATION SYSTEM ALLOY C METAL LEGEND XPS 400 / / X X X / X X / X X / X X X X PS400 – 38 mm O-RINGS (1-1/2") Pump MODEL VALVE SEATS SPECIALTY VALVE BALLS CODE (if applicable) -
Page 6: Section 3: How It Works
ALLOY C PUMPS SECTION 3 HOW IT WORKS – AIR-OPERATED DOUBLE-DIAPHRAGM PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. FIGURE 1 The air valve directs pressurized air to FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke, the air... -
Page 7: Section 4: Dimensional Drawings
ALLOY C PUMPS SECTION 4 DIMENSIONAL DRAWING PS400 ALLOY C DIMENSIONS METRIC STANDARD ITEM (mm) (inch) 15.0 11.4 20.8 10.9 13.1 12.9 20.9 20.7 10.8 DIN DN 40 ANSI 150 # 150 DIA. 5.0 DIA. 110 DIA. 3.8 DIA. 18 DIA 0.6 DIA. - Page 8 ALLOY C PUMPS DIMENSIONAL DRAWING DIMENSIONAL DRAWING PS1500 ALLOY C DIMENSIONS METRIC STANDARD ITEM (mm) (inch) 21.3 17.5 31.3 35.1 17.1 28.3 28.1 14.0 12.0 10.1 11.0 DIN DN 40 ANSI 150 # 200 DIA. 7.5 DIA. 160 DIA. 6.0 DIA. 18 DIA.
-
Page 9: Section 5: Performance
ALLOY C PUMPS SECTION 5 PERFORMANCE PS400 ALLOY C RUBBER-FITTED Ship Weight………….…Alloy C 45 kg (100 lb) Air Inlet……………………………………….3/4" Inlet……………………………...38 mm (1-1/2") Outlet……………………………38 mm (1-1/2") Suction Lift………………..…..6.7 m Dry (22.1′) 8.6 m Wet (28.4′) Disp. per Stroke ……………..1.0 L (0.26 gal) Max. -
Page 10: Ps800 Alloy Crubber-Fitted
ALLOY C PUMPS PERFORMANCE PERFORMANCE PS800 ALLOY C RUBBER-FITTED Ship Weight…...………Alloy C 107 kg (236 lb) Air Inlet……………………………………….3/4" Inlet……………………………..51 mm (2") Outlet………………………………...51 mm (2") Suction Lift………………..…..6.4 m Dry (21.0′) 8.6 m Wet (28.4′) Disp. per Stroke ……………..2.6 L (0.69 gal) Max. -
Page 11: Ps1500 Alloy Crubber-Fitted
ALLOY C PUMPS PERFORMANCE PS1500 ALLOY C RUBBER-FITTED Ship Weight…………...Alloy C 130 kg (287 lb) Air Inlet……………………………………….3/4" Inlet……………………………..76 mm (3") Outlet………………………………...76 mm (3") Suction Lift………………..…..6.4 m Dry (21.0′) 8.6 m Wet (28.4′) Disp. per Stroke ……………..5.3 L (1.39 gal) Max. Flow Rate…………..939 lpm (248 gpm) Max. -
Page 12: Suction Lift Capability
ALLOY C PUMPS SUCTION LIFT CAPABILITY PS400 ALLOY C SUCTION LIFT CAPABILITY Suction-lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables that can affect your pump's operating characteristics. - Page 13 ALLOY C PUMPS SUCTION LIFT CAPABILITY PS1500 ALLOY C SUCTION LIFT CAPABILITY Suction-lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables that can affect your pump's operating characteristics.
-
Page 14: Section 6: Suggested Installation, Operation, Maintenance, And Troubleshooting
ALLOY C PUMPS SECTION 6 SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Wilden pumps are designed to meet the performance requirements of be eliminated. In addition, pump efficiency can be adversely even the most demanding pumping applications. They have been affected if proper attention is not given to site location. designed and manufactured to the highest standards and are ... - Page 15 ALLOY C PUMPS SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING to control the pump from a remote location. When the pump discharge pressure equals or exceeds the air supply pressure, the NOTE: In the event of a power failure, close the shut- pump will stop.
-
Page 16: Section 7: Disassembly/Reassembly
ALLOY C PUMPS SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Troubleshooting Pump air valve freezes. Pump will not run or runs slowly. Check for excessive moisture in the compressed air. Remove plug from pilot spool exhaust. Either install a dryer or a hot air generator for compressed Ensure that the air inlet pressure is at least 0.4 bar (5 psig) air. -
Page 17: Pump Disassembly
ALLOY C PUMPS SECTION 7 DISASSEMBLY / REASSEMBLY PUMP DISASSEMBLY Tools Required: CAUTION: Before attempting any maintenance or repair, disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump. Disconnect all Appropriate-sized Wrench intake, discharge, and air lines. - Page 18 ALLOY C PUMPS DISASSEMBLY / REASSEMBLY Step 4 Step 5 Step 6 Remove the discharge valve balls and Using the appropriate-sized wrench, Remove the inlet manifold to expose the valve seats from the liquid chambers and loosen the inlet manifold from the liquid valve balls and valve seats.
- Page 19 ALLOY C PUMPS DISASSEMBLY / REASSEMBLY Step 10 Step 11 Step 12 Using two adjustable wrenches, turn each Inspect the diaphragm assembly for wear, Inner piston hardware location and diaphragm in a counterclockwise direction damage or chemical attack. Replace any fastener type may vary.
-
Page 20: Air Valve/Center Section Disassembly
ALLOY C PUMPS DISASSEMBLY / REASSEMBLY AIR VALVE / CENTER SECTION DISASSEMBLY Tools Required: CAUTION: Before attempting any maintenance or repair, disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump. Disconnect all 3/16"... - Page 21 ALLOY C PUMPS DISASSEMBLY / REASSEMBLY Step 7 Step 8 Step 9 Gently remove the pilot spool from the Remove the modulator spool from Using the appropriate-sized wrench, sleeve and inspect for nicks, wear or the center section. Check for wear to the loosen the fasteners and lift away damage.
- Page 22 ALLOY C PUMPS DISASSEMBLY / REASSEMBLY Step 13 Step 14 Loosen and remove the four (4) air valve bolts from the center section assembly. Remove the air valve end cap to expose the air valve spool by lifting up on the end cap. Lift the muffler plate and muffler plate gasket away from the center block.
-
Page 23: Single-Point Exhaust
ALLOY C PUMPS DISASSEMBLY / REASSEMBLY SINGLE-POINT EXHAUST Step 1 Step 2 Remove the pilot exhaust muffler in the pilot Optional: Install a single-point exhaust gasket (04-2638-56). The single-point air valve bleed port located at the front of the center gasket can be purchased as a spare part or included with the purchase of a new block. - Page 24 ALLOY C PUMPS DISASSEMBLY / REASSEMBLY SHAFT SEAL INSTALLATION Pre-Installation Tools After all the old seals have been removed, the inside of the bushing The following tools can be used to aid in the installation of should be cleaned to ensure no debris is left that may cause premature the new seals: damage to the new seals.
-
Page 25: Section 8: Exploded View And Parts List
ALLOY C PUMPS SECTION 8 EXPLODED VIEW AND PARTS LIST PS400 ALLOY C LW0502 REV. B ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-13001-E-01... - Page 26 ALLOY C PUMPS EXPLODED VIEW AND PARTS LIST EXPLODED VIEW AND PARTS LIST Model Description XPS400/HHAAA/ XPS400/HHSSS/ Item Description Qty. Air Distribution Components Air Valve Assembly, Pro-Flo Shift™ 04-2039-01 04-2039-03 O-Ring, End Cap (-225, Ø1.859" x Ø.139") 04-2390-52-700 End Cap 04-2340-01 04-2340-03 Screw, SHC, Air Valve (1/4"-20 x 4 1/2")
- Page 27 ALLOY C PUMPS EXPLODED VIEW AND PARTS LIST PS800 ALLOY C LW0504 REV. B ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-13001-E-01...
- Page 28 ALLOY C PUMPS EXPLODED VIEW AND PARTS LIST EXPLODED VIEW AND PARTS LIST Model Description XPS800/HHAAA/ XPS800/HHSSS/ Item Description Qty. Air Distribution Components Air Valve Assembly, Pro-Flo Shift™ 04-2039-01 04-2039-03 O-Ring, End Cap (-225, Ø1.859" x Ø.139") 04-2390-52-700 End Cap 04-2340-01 04-2340-03 Screw, SHC, Air Valve (1/4"-20 x 4-1/2")
- Page 29 ALLOY C PUMPS EXPLODED VIEW AND PARTS LIST PS1500 ALLOY C LW0506 REV. B ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-13001-E-01...
- Page 30 ALLOY C PUMPS EXPLODED VIEW AND PARTS LIST EXPLODED VIEW AND PARTS LIST Model Description XPS1500/HHAAA/… XPS1500/HHSSS/… Item Description Qty. Air Distribution Components Air Valve Assembly, Pro-Flo Shift™ 04-2039-01 04-2039-03 O-Ring, End Cap (-225, Ø1.859" x Ø.139") 04-2390-52-700 End Cap 04-2340-01 04-2340-03 Screw, SHC, Air Valve (1/4"-20 x 4-1/2")
-
Page 31: Section 9: Elastomer Options
ALLOY C PUMPS SECTION 9 ELASTOMER OPTIONS PS400 ALLOY C FULL-STROKE FULL-STROKE VALVE BALLS VALVE SEATS VALVE SEAT MATERIAL DIAPHRAGM (2) BACK-UP DIAPHRAGMS (2) O-RING (4) DIAPHRAGMS (2) 04-1010-53 04-1080-53 04-1120-53 PTFE 04-1040-55-42 04-1080-55 04-1200-55 Saniflex™ 04-1065-56 FDA Wil-Flex™ 04-1065-57 Alloy-C 04-1121-04 Used in conjunction with metallic valve seat. - Page 32 P: +1 (909) 422 -1730 psgdover.com Where Innovation Flows ® ® Copyright 2021 PSG , a Dover Company ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. WIL-13001-E-01...
Need help?
Do you have a question about the PSG Wilden PS400 and is the answer not in the manual?
Questions and answers