Dover PSG Wilden PS1520 Engineering, Operation & Maintenance
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Dover PSG Wilden PS1520 Engineering, Operation & Maintenance

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Summary of Contents for Dover PSG Wilden PS1520

  • Page 1 Engineering Operation & Maintenance PS1520/PS1530 FIT Metal Pump Where Innovation Flows wildenpump.com...

  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM .

  • Page 3: Cautions-Read First

    S e c t i o n 1 C A U T I O N S — R E A D F I R S T ! CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 82°C (180°F) air inlet exhaust port —...

  • Page 4: Wilden Pump Designation System

    S e c t i o n 2 W I L D E N P U M P D E S I G N A T I O N S Y S T E M PS1520/PS1530 METAL LEGEND XPS1520 / XXXXX / XXX / XX / XXX / XXXX 76 mm (3") Pump O-RINGS...
  • Page 5 S e c t i o n 3 H O W I T W O R K S — P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. OUTLET OUTLET OUTLET...

  • Page 6: Dimensional Drawings

    S e c t i o n 4 D I M E N S I O N A L D R A W I N G S PS15 20 Al umi n um DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 25.0 16.8 29.9 32.2...
  • Page 7 D I M E N S I O N A L D R A W I N G S PS15 20 D u c t i l e I r on DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 26.5 17.2 29.8 31.9 16.7 28.4...
  • Page 8 D I M E N S I O N A L D R A W I N G S PS15 30 Al umi n um DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 24.2 21.5 36.8 1031 40.6 21.0 15.8 28.4 14.3 12.1 10.2 11.1...

  • Page 9: Ps1520/Ps1530 Metal Ez-Install Tpe-Fitted

    S e c t i o n 5 P E R F O R M A N C E PS1520/PS1530 METAL RUBBER-FITTED 1520 Threaded AL ....69 kg (152 lb) 1520 Threaded SS ....126 kg (278 lb) 1520 Threaded Iron ....114 kg (251 lb) 1530 Flanged AL ....101 kg (223 lb) 1530 Flanged SS ....

  • Page 10: Ps1520/Ps1530 Metal Full-Stroke Ptfe-Fitted

    P E R F O R M A N C E PS1520/PS1530 METAL FULL-STROKE PTFE-FITTED 1520 Threaded AL ....69 kg (152 lb) 1520 Threaded SS ....126 kg (278 lb) 1530 Flanged AL ....101 kg (223 lb) 1530 Flanged SS ....137 kg (300 lb) Air Inlet ..........

  • Page 11: Suction-Lift Curves

    S U C T I O N - L I F T C U R V E S P S 1 5 2 0 A L U M I N U M S U C T I O N - L I F T C A P A B I L I T Y Suction-lift curves are calibrated for pumps operating at 305 m (1,000')
  • Page 12 S U C T I O N - L I F T C U R V E S P S 1 5 2 0 / P S 1 5 3 0 D U C T I L E I R O N S U C T I O N - L I F T C A P A B I L I T Y Suction-lift curves are calibrated for...
  • Page 13 S U G G E S T E D I N S T A L L A T I O N Wilden pumps are designed to meet the performance MUFFLER: Sound levels are reduced below OSHA requirements of even the most demanding pumping specifications using the standard Wilden muffler.
  • Page 14 S U G G E S T E D I N S T A L L A T I O N This illustration is a generic GAUGE representation of an air-operated (OPTIONAL) double-diaphragm pump. EQUALIZER SHUT-OFF SURGE DAMPENER VALVE (OPTIONAL) DISCHARGE FLEXIBLE CONNECTION...
  • Page 15 S U G G E S T E D O P E R A T I O N & M A I N T E N A N C E OPERATION: The Pro-Flo SHIFT pumps are pre- and can be restarted by reducing the fluid discharge ®...
  • Page 16 S e c t i o n 7 P U M P D I S A S S E M B L Y To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 17 P U M P D I S A S S E M B L Y Step 4 Step 5 Step 6 Remove the discharge valve balls Using the appropriate-sized wrench, Remove the inlet manifold to expose and valve seats from the liquid loosen the inlet manifold from the the valve balls and valve seats.
  • Page 18 P U M P D I S A S S E M B L Y Step 10 Step 11 Step 12 Inspect the diaphragm assembly for To remove diaphragm assembly Remove outer piston and stud if wear, damage or chemical attack. from shaft, secure...

  • Page 19: Air Valve / Center Section Disassembly

    A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y CAUTION: Before any maintenance or repair is attempted, the compressed air line To o l s R e q u i r e d : to the pump should be disconnected and all air pressure allowed to bleed from the •...
  • Page 20 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 4 Step 5 Step 6 Lift away air chamber from center Turn assembly over and remove the Using an O-ring pick, gently remove section and remove center block...
  • Page 21 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 10 Step 11 Step 12 Using an O-ring pick, remove Using an O-ring pick, remove the Using an appropriate-sized wrench, the two (2) shaft bushings from...
  • Page 22 A I R V A L V E / C E N T E R S E C T I O N D I S A S S E M B L Y Step 16 Step 15 Remove the air valve spool from the air valve body by threading one air Remove air valve end cap to expose valve bolt into the end of the air valve spool and gently sliding the spool out air valve spool by lifting up on end...

  • Page 23: Reassembly Hints & Tips

    R E A S S E M B L Y H I N T S & T I P S ASSEMBLY: SHAFT SEAL INSTALLATION: Upon performing applicable maintenance to the air PRE-INSTALLATION distribution system, the pump can now be reassembled. •...

  • Page 24: Exploded View & Parts Listing

    S e c t i o n 8 E X P L O D E D V I E W & P A R T S L I S T I N G PS1520/PS1530 ALUMINUM E X P L O D E D V I E W FULL-STROKE IPD FULL-STROKE PTFE-FITTED THREADED...
  • Page 25 E X P L O D E D V I E W & P A R T S L I S T I N G PS1520/PS1530 ALUMINUM P A R T S L I S T I N G XPS1520/AAAAA/…/ XPS1530/AAAAA/…/ Item Description...

  • Page 26: Ps1520/Ps1530 Metal

    E X P L O D E D V I E W & P A R T S L I S T I N G PS1520/PS1530 METAL E X P L O D E D V I E W FULL-STROKE PTFE FULL-STROKE IPD FLANGED METAL ADS...
  • Page 27 E X P L O D E D V I E W & P A R T S L I S T I N G PS1520/PS1530 METAL P A R T S L I S T I N G XPS1520/1530/ XPS1520/1530/ PS1520/1530/ XPS1520/1530/...

  • Page 28: Elastomer Options

    S e c t i o n 9 E L A S T O M E R O P T I O N S PS1520/PS1530 Aluminum FULL-STROKE FULL-STROKE FULL-STROKE BACKUP EZ-INSTALL VALVE VALVE VALVE SEAT T-SECTION DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS BALLS SEATS...
  • Page 29 N O T E S...
  • Page 30 N O T E S...
  • Page 31 W A R R A N T Y Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest standards of quality. Every pump is functionally tested to insure integrity of operation. Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.
  • Page 32 This is a non-contractual document. 06-2017 Authorized PSG Representative: 22069 Van Buren St., Grand Terrace, CA 92313-5607 P: +1 (909) 422-1730 • F: +1 (909) 783-3440 wildenpump.com Copyright ©2017, PSG ® , A Dover Company WIL-11520-E-07 REPLACES WIL-11520-E-06...

This manual is also suitable for:

Psg wilden ps1530Psg wilden xps1520Psg wilden xps1530

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