PR electronics 9106A Manual

Hart transparent repeater
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9 1 0 6 B
®
H A R T
T r a n s p a r e n t
R e p e a t e r
N o . 9 1 0 6 V 1 0 3 - U K
P r o d u c t v e r s i o n : 9 1 0 6 - 0 0 2
CCOE

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  • Page 1 9 1 0 6 B ® H A R T T r a n s p a r e n t R e p e a t e r N o . 9 1 0 6 V 1 0 3 - U K P r o d u c t v e r s i o n : 9 1 0 6 - 0 0 2 CCOE...
  • Page 2 Vores motto »Signals the Best« er indbegrebet af denne filosofi – og din garanti for kvalitet. PR electronics A/S offers a wide range of analog and digital signal conditioning devicdes for industrial automation. The product range includes Isolators, Displays, I.S. Interfaces, Temperature Transmitters, and Multifunctional Devices.
  • Page 3: Table Of Contents

    ® HART TRANSPARENT REPEATER 9106B CONTENTS Warning ....................... Symbol identification ................Safety instructions ................. How to demount system 9000 ............Technical characteristics ..............Applications....................PR 4501 display / programming front ........... Mounting / demounting the PR 4501/4511 ....... Visualisation in 4501 of hardware / software error ....13 Connections ....................
  • Page 4: Warning

    General mounting, connection and disconnection of wires. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. WARNING Do not open the front plate of the device as this will cause dama- ge to the connector for the display / programming front PR 4501.
  • Page 5 Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively, PR electronics A/S www.prelectronics.com The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends.
  • Page 6: How To Demount System 9000

    LIABILITY To the extent that the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. HOW TO DEMOUNT SYSTEM 9000...
  • Page 7: Technical Characteristics

    HART ® TRANSPARENT REPEATER 9106B • 24 VDC supply via power rail or connectors • Active and passive mA input • Active or passive output via the same two terminals • Splitter function - 1 in and 2 out • SIL2/SIL3 Full Assessment and certified acc. to IEC 61508 Application •...
  • Page 8: Applications

    APPLICATIONS Input signals: Output signals: Analogue, 4...20 mA Channel 1 Channel 1 2-wire transmitter Passive 2-wire Current Channel 2 Power rail Status relay signal Rail, +24 VDC Rail, Gnd. No connection No connection Power connection: Channel 2 Gnd. - 2-wire transmitter Supply +19.2...31.2 VDC Device status...
  • Page 9: Pr 4501 Display / Programming Front

    PR 4501 DISPLAY / PROGRAMMING FRONT Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section ”Configuration / operating the function keys”.
  • Page 10: Mounting / Demounting The Pr 4501/4511

    MOUNTING / DEMOUNTING THE PR 4501/4511 1: Insert the taps of 4501/4511 into the holes at the top of the device. 2: Swing 4501/4511 into place. Demounting of 4501/4511 3: Push the release button on the bottom of 4501/4511 and swing 4501/4511 9106 - Product version 9106-002...
  • Page 11 Order codes for 9106B: Type Barrier version Unit channels 9106B Uo = 28 V..: 1 Single ..: A Uo = 25.6 V..: 2 Double .
  • Page 12 Common electrical specifications: Supply voltage ............19.2...31.2 VDC Fuse ................1.25 A SB / 250 VAC Max. consumption ............ ≤ 3 W (2 channels) Max. internal power dissipation ......≤ 2 W (2 channels) Isolation - test / working: Input to any ............2.6 kVAC / 300 VAC reinforced isolation Analogue output to supply ......
  • Page 13 Ex barrier data: B1x: ................U o = 28 V I o = 93 mA P o = 0.65 W B2x: ................U o = 25.6 V I o = 100 mA P o = 0.64 W Current output: Signal range ............... 3.5...23 mA Load (max.) ..............
  • Page 14 Approvals: EMC 2004/108/EC ..........EN 61326-1 LVD 2006/95/EC ............EN 61010-1 c UL us, Standard for Safety ........ UL 61010-1 EAC TR-CU 020/2011 ..........EN 61326-1 Marine: Det Norske Veritas, Ships & Offshore ..... Stand. f. Certific. No. 2.4 I.S. / Ex: ATEX 94/9/EC ............
  • Page 15: Visualisation In 4501 Of Hardware / Software Error

    Visualisation in 4501 of hardware / software error Readout at hardware error Error search Readout Cause Communications test 4501 / 9106B NO.CO Connection error Configuration error or crc EEprom error - check configuration FL.ER mismatch, recovery configuration is loaded II ! / II ! User error Loop limit exceeded II ! / II !
  • Page 16: Connections

    CONNECTIONS Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. Gnd. Gnd. +24 V Error signal +24 V NC = no connection Ex inputs - SIL 2: 2-wire transmitter Current 2-wire transmitter Current Ex inputs - SIL 3: Current 2-wire transmitter Current...
  • Page 17: Block Diagram

    BLOCK DIAGRAM +24V Gnd. 9106 - Product version 9106-002...
  • Page 18: Signal Error Indications Without Display Front

    Signal error indications without display front List of LED and error signal indications Green Ch. 1: Ch. 2: Status relay, Power rail Condition N.C. signal status Device OK Blinking Energized No supply De-energized Device defective Blinking De-energized Ch. 1 defective (ch. 2 OK) Blinking De-energized Ch.
  • Page 19: Configuration / Operating The Function Keys

    CONFIGURATION / OPERATING THE FUNCTION KEYS Documentation for routing diagram. In general When configuring the 9106B, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. Configuration is carried out by use of the 3 function keys: 1 will increase the numerical value or choose the next parameter will decrease the numerical value or choose the previous parameter...
  • Page 20 Signal and sensor error indication via display front 4501 Sensor error (loop break) is shown in line 1 on the display by flashing š and œ. The actual mA value is also shown followed by an explanatory text. Channel 1 is shown in line 2 and channel 2 is shown in line 3 on the display.
  • Page 21: Routing Diagram

    ROUTING DIAGRAM If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving Power up 0000...
  • Page 22: Routing Diagram, Advanced Settings (Adv.set)

    ROUTING DIAGRAM, ADVANCED SETTINGS (ADV.SET) DISP, PASS, LANG, RAIL LOOP DISP TAG1 TAG2 LOOP SETUP CONTRA LIGHT TAGNO TAGNO DISP Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12 9999 0000 PASS 0000 SETUP EN.PASS NEW.PAS Txt 6 Txt 15 Txt 16 DE, DK, ES, FR,...
  • Page 23: Scrolling Help Texts In Display Line 3

    SCROLLING HELP TEXTS IN DISPLAY LINE 3 [01] Set correct password [PASS] [02] Enter advanced setup [ADV.SET] [03] Set low limit for loop error detection [LO.LIM1] [LO.LIM2] [04] Set high limit for loop error detection [HI.LIM1] [HI.LIM2] [05] Enable rail status signal output? [RAIL.ER] [06] Enter display setup [SETUP] Enter password setup [SETUP]...
  • Page 24: Appendix

    APPENDIX IECEx Installation drawing ATEX Installation drawing FM Installation drawing INMETRO Installation drawing Safety Manual 9106 - Product version 9106-002...
  • Page 25 9106QI01 LERBAKKEN 10, 8410 RØNDE DENMARK IECEx Installation drawing For safe installation of 9106B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 26 9106QI01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253V, max 400Hz 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B...
  • Page 27 9106QI01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253V, max 400Hz 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 28 9106QI01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1, 2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) : 253V, max 400Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B...
  • Page 29 9106QI01 LERBAKKEN 10, 8410 RØNDE DENMARK (terminal 11,12,13,14) Hazardous area Non Hazardous area (terminal 31,32,33,34) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 91,92,93,94,95) : 253V, max 400Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 30 9106QA01 LERBAKKEN 10, 8410 RØNDE DENMARK ATEX Installation drawing For safe installation of 9106B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 31 9106QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253V, max 400Hz 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B...
  • Page 32 9106QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253V, max 400Hz 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 33 9106QA01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous area Non Hazardous area (terminal 11,12,13,14) Zone 0,1, 2, 20, 21, 22 or Zone 2 (terminal 31,32,33,34) (terminal 91,92,93,94,95) : 253V, max 400Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B...
  • Page 34 9106QA01 LERBAKKEN 10, 8410 RØNDE DENMARK (terminal 11,12,13,14) Hazardous area Non Hazardous area (terminal 31,32,33,34) Zone 0,1,2, 20, 21, 22 or Zone 2 (terminal 91,92,93,94,95) : 253V, max 400Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 Power Rail 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 35 9106QF01 LERBAKKEN 10, 8410 RØNDE DENMARK FM Installation drawing For safe installation of 9106B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number.
  • Page 36 9106QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 37 9106QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 38 9106QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 -20 ≤Ta ≤...
  • Page 39 9106QF01 LERBAKKEN 10, 8410 RØNDE DENMARK Hazardous Classified Location Unclassified Location or Class I/II/III, Division 1, Group A,B,C,D,E,F,G Hazardous Classified Location Zone 0,1, 2 Group IIC, IIB, IIA or Class I, Division 2, Group ABCD T4 Zone 20, 21 Class I Zone 2 Group IIC T4 4501 -20 ≤Ta ≤...
  • Page 40 9106QB01 LERBAKKEN 10, 8410 RØNDE DENMARK INMETRO - Desenhos para Instalação Para instalação segura do 9106B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série.
  • Page 41 9106QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de Risco Área de não Risco (terminais 11,12,13,14) Zona 0,1,2, 20, 21, 22 ou Zona 2 (terminais 31,32,33,34) (terminais 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253V, max 400Hz 4501 9106 91 92 93 94 95 TRILHO DE ENERGIA 9106B1A, 9106B1B...
  • Page 42 9106QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de Risco Área de não Risco (terminais 11,12,13,14) Zona 0,1,2, 20, 21, 22 ou Zona 2 (terminais 31,32,33,34) (terminais 91,92,93,94,95) -20 ≤Ta ≤ +60ºC : 253 V, max 400 Hz 4501 9106 91 92 93 94 95 TRILHO DE ENERGIA 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 43 9106QB01 LERBAKKEN 10, 8410 RØNDE DENMARK Área de Risco Área de não Risco (terminais 11,12,13,14) Zona 0,1, 2, 20, 21, 22 ou Zona 2 (terminais 31,32,33,34) (terminais 91,92,93,94,95) : 253 V, máx. 400 Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 TRILHO DE ENERGIA...
  • Page 44 9106QB01 LERBAKKEN 10, 8410 RØNDE DENMARK (terminais 11,12,13,14) Área de Risco Área de não Risco (terminais 31,32,33,34) Zona 0,1,2, 20, 21, 22 ou Zona 2 (terminais 91,92,93,94,95) : 253 V, máx. 400 Hz -20 ≤Ta ≤ +60ºC 4501 9106 91 92 93 94 95 TRILHO DE ENERGIA 9106B1A, 9106B1B, 9106B2A, 9106B2B...
  • Page 45: Safety Manual

    Safety manual HaRt tRanSPaRent RePeateR 9106 this safety manual is valid for the following product versions: 9106-002 Version No. V1R0...
  • Page 46 9106 HART ® transparent repeater Safety Manual 0. COntentS 1. Observed standards ................2. Acronyms and abbreviations ..............3. Purpose of the product ................4. Assumptions and restrictions for use of the product......4.1 Basic safety specifications ............. 4.2 Safety accuracy ................4.3 Analogue output ................
  • Page 47: Observed Standards

    9106 HART ® transparent repeater Safety Manual 1. Observed standards Standard Description Functional Safety of electrical / electronic / programmable IEC 61508 electronic safety-related systems IEC 61508- Part 2: Requirements for electrical / electronic / programmable 2:2000 electronic safety-related systems 2.
  • Page 48: Purpose Of The Product

    9106 HART ® transparent repeater Safety Manual 3. Purpose of the product HART transparent, galvanic isolation and repetition of passive and active 4...20 mA current signals from hazardous area to non-classified area. The module can be mounted in non-classified area or in zone 2 / Div. 2 and receive current signals from zone 0, 1, 2, 20, 21, 22 and mines or Class I/II/III, Div.
  • Page 49: Installation In Hazardous Areas

    9106 HART ® transparent repeater Safety Manual Installation in hazardous areas The IECEx Installation drawing, ATEX Installation drawing and FM Installation drawing shall be followed if the products are installed in or connected to hazardous areas. 4.6. Installation in SIl 3 applications The independence of the safety functions enables the use of the two channels in a 9106 HART ®...
  • Page 50: Safety Parameters

    9106 HART ® transparent repeater Safety Manual 7. Safety parameters Connection diagram Ex input SIL 2 Probability of dangerous Failure per Hour (PFH) 4.10E-08 Note Probability of failure on demand (PFD) - 1.95E-04 1 year proof test interval Proof test interval (10% of loop PFD) 5 years Safe Failure Fraction Demand mode...
  • Page 51: Hardware And Software Configuration

    9106 HART ® transparent repeater Safety Manual Connection diagram Ex input SIL 3 Probability of dangerous Failure per Hour (PFH) 1.10E-08 Note Probability of failure on demand (PFD) - 4.27E-05 1 year proof test interval Proof test interval (10% of loop PFD) 2 years Safe Failure Fraction Demand mode...
  • Page 52: Failure Category Sil 2 / Sil

    11. Procedures to repair or replace the product Any failures that are detected and that compromise functional safety should be reported to the sales department at PR electronics A/S. Repair of the module and replacement of circuit breakers must be done by PR electronics A/S only.
  • Page 53: Connections Diagram

    9106 HART ® transparent repeater Safety Manual 13. Connections diagram Power rail Supply and connections status relay 91 92 93 94 95 31 32 N.C. Gnd. Gnd. +24 V Error signal +24 V NC = no connection Ex inputs - SIL 2: 2-wire transmitter Current 2-wire transmitter...
  • Page 54 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analog and digital signals as well as HART signals between sensors / I/P converters / ®...
  • Page 55  www.prelectronics.com  sales-uk@prelectronics.com  www.prelectronics.com  sales-us@prelectronics.com  www.prelectronics.cn  sales-cn@prelectronics.com  www.prelectronics.be  sales-be@prelectronics.com Head office Denmark www.prelectronics.com PR electronics A/S sales-dk@prelectronics.com Lerbakken 10 tel. +45 86 37 26 77 DK-8410 Rønde fax +45 86 37 30 85...

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