Attach Handles - U-Line Magliner H-4938 Manual

Figure 1
Figure 2
Figure 3
Figure 4
PAGE 2 OF 6
Figure 1a
Frame
Side Channel
Reinforcements
Figure 2a
Roll Pin
ASSEMBLY
ATTACH NOSE PLATE, WHEEL BRACKETS AND AXLE
1. Position side channel reinforcements against bottom
frame rail. (See Figure 1a) Slide nose plate into
channel on side channel reinforcement, keeping
bolt holes aligned. (See Figure 1)
2. Insert four 5/16"-18 x 2⁄" hex head bolts through the
nose plate, side channel reinforcements and frame.
(See Figure 1)
3. Slide the right hand wheel bracket over the bolts on
the outside of the frame leg and secure with two
5/16" locknuts, but DO NOT tighten. (See Figure 1)
4. Lay hand truck on front so nose plate faces down.
(See Figure 2)
5. Use a hammer to tap first roll pin into the axle.
6. Insert the axle (the end with the roll pin in place)
Axle
through the upper axle hole in the wheel bracket.
(See Figure 2a) Rotate axle until roll pin locks into
position in the wheel bracket.
7. Position and attach the left hand wheel bracket,
sliding it over the axle to the outside of the frame leg.
Secure with two 5/16" locknuts, but DO NOT tighten.
(See Figure 2)
8. Use a hammer to tap second roll pin into the axle.
ATTACH WHEELS
1. Slide one thick and one thin washer onto each
end of the axle. Slide a wheel onto each end of
the axle with long hub portion toward the wheel
bracket. Slide a thin washer on each end of the axle.
(See Figure 3)
2. Insert a cotter pin through the holes in each end
of the axle. Bend cotter pins with pliers to secure
wheels. Wheels should spin freely. (See Figure 3)

ATTACH HANDLES

1. To position handles, rotate away from the frame and
line up the holes. Secure in place with two 1/4"-20 x
1⁄" pan head bolts and two 1/4" locknuts.
(See Figure 4)
2. Tighten all locknuts.
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