Motrona touchMATRIX DX350 Operating Manual

Motrona touchMATRIX DX350 Operating Manual

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Operating Manual
Pulse counter, tachometer and speed indicator with touchscreen and graphic display
Product features:
 Multifunctional unit with several operating modes, e. g. speed or position indicator,
counter, flow time indicator, timer, stopwatch or process indicator
 Universal inputs (HTL/RS422) for encoders / sensors with NPN / PNP / NAMUR characteristic
 Bright and high-contrast display with event controlled color variations
 Emulation of a 7-segment display inclusively icons and units
 Intuitive and easy parameterization by plain text and touchscreen
 5 / 24 V auxiliary output for encoder supply
 Input frequencies up to 1 MHz
 Linearization with 24 interpolation points
 Numerous features, e. g. scaling, filtering, start-up suppression
 3.78 x 1.89 inch (96 x 48 mm) norm panel housing and IP65 protection
Available options:
DX350:
DX355:
Option AC:
Option AO:
Option AR:
Option CO:
Option CR:
Option RL:
Options can be combined
motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30, info@motrona.com, www.motrona.com
touchMATRIX
®
Basic unit with HTL inputs (A, B), 3 control inputs
Basic unit with HTL/RS422 inputs (A, /A, B, /B), 3 control inputs
Power supply 115 ... 230 VAC
16 bit analog output, 4 control outputs, serial RS232 interface
16 bit analog output, 4 control outputs, serial RS485 interface
4 control outputs, serial RS232 interface
4 control outputs, serial RS485 interface
2 relay outputs
Indicator DX350 / DX355

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  • Page 1 4 control outputs, serial RS232 interface  Option CR: 4 control outputs, serial RS485 interface  Option RL: 2 relay outputs Options can be combined motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30, info@motrona.com, www.motrona.com...
  • Page 2 Die deutsche Beschreibung ist verfügbar unter: https://www.motrona.com/fileadmin/files/bedienungsanleitungen/Dx350_d.pdf The English description is available at: https://www.motrona.com/fileadmin/files/bedienungsanleitungen/Dx350_e.pdf La description en français est disponible sur: https://www.motrona.com/fileadmin/files/bedienungsanleitungen/Dx350_f.pdf The operator software OS 6.0 (freeware) is available at: https://www.motrona.com/en/support/software.html Version: Description DX350_01a_oi/sn- tg /Jul-20 First Version DX350_01d_oi/cn/Okt-16...
  • Page 3 Legal notices: All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH. Any reproduction, modification, usage or publication in other electronic and printed media as well as in the internet requires prior written authorization by motrona GmbH.
  • Page 4: Table Of Contents

    Table of Contents Safety Instructions and Responsibility ................6 General Safety Instructions ......................6 Use according to the intended purpose ..................6 Installation ............................7 EMC Guidelines ..........................8 Cleaning, Maintenance and Service Notes ..................8 Introduction ........................9 Operation mode ..........................9 Function diagram ...........................
  • Page 5 Diagnostics ................................57 Parameter / serial codes ....................... 58 Linearization ..........................63 Dimensions ............................ 65 Technical specifications ........................ 66 Dx350_06d_oi_e.docx / Jul-20 page 5 / 67...
  • Page 6: Safety Instructions And Responsibility

    Safety Instructions and Responsibility General Safety Instructions This operation manual is a significant component of the unit and includes important rules and hints about the installation, function and usage. Non-observance can result in damage and/or impairment of the functions to the unit or the machine or even in injury to persons using the equipment! Please read the following instructions carefully before operating the device and observe all safety and warning instructions! Keep the manual for later use.
  • Page 7: Installation

    Installation The device is only allowed to be installed and operated within the permissible temperature range. Please ensure an adequate ventilation and avoid all direct contact between the device and hot or aggressive gases and liquids. Before installation or maintenance, the unit must be disconnected from all voltage-sources. Further it must be ensured that no danger can arise by touching the disconnected voltage-sources.
  • Page 8: Emc Guidelines

    Run signal and control cables apart from power lines and other cables emitting electromagnetic noise.  Please also refer to motrona manual “General Rules for Cabling, Grounding, Cabinet Assembly”. You can download that manual by the link https://www.motrona.com/en/support/general-certificates.html Cleaning, Maintenance and Service Notes To clean the front of the unit please use only a slightly damp (not wet!), soft cloth.
  • Page 9: Introduction

    Introduction This series of display unit is suitable for HTL impulse signals and panel mounting. It is very versatile in use, due to the intuitive handling and the extensive range of functions and options. Operation mode All functions are can be configured in the parameter menu. The device can be set to one of the following operation modes: •...
  • Page 10: Function Diagram

    Function diagram Dx350_06d_oi_e.docx / Jul-20 page 10 / 67...
  • Page 11: Electrical Connections

    Electrical Connections The terminal screws should be tightened with a slotted screwdriver (blade width 2mm). DX350 DX355 DC Power Supply The unit accepts DC supply from 18 to 30 V at the terminals 1 and 2. The power consumption depends on the level of the supply voltage with aprox.
  • Page 12: Dx350: Incremental Input A, B

    DX350: Incremental Input A, B The unit provides two inputs at terminal 5 and 7 for HTL signals. The characteristics of the incremental input (PNP, NPN, Namur or Tri-State) can be set in the GENERAL MENU. Wiring of the incremental inputs: Namur Tri-State Unconnected PNP inputs are always “LOW”...
  • Page 13: Dx355: Incremental Input A, /A, B, /B

    DX355: Incremental Input A, /A, B, /B The unit provides two pulse inputs at terminal 5, 6, 7 and 8 for HTL/RS422 signals. The characteristics of the incremental input can be set in the GENERAL MENU. Wiring of the incremental inputs: RS422 HTL DIFFERENTIAL HTL PNP, single ended...
  • Page 14: Control Inputs

    Control Inputs The three control inputs at terminal 10, 11 and 12 have HTL PNP characteristics. In the COMMAND MENU the programmable functions for the control inputs can be assigned. Available functions are: reset the display value, display switching, locking the touch screen or release the lock function of the control or relay outputs.
  • Page 15: Serial Interface (Option Ao/Ar/Co/Cr)

    Serial interface (Option AO/AR/CO/CR) A serial interface (RS232 or RS485) is available at terminal 16, 17 und 18. This interface can be configured in the SERIAL MENU. The serial interface RS232 or RS485 can be used:  for easy setup and commissioning of the units ...
  • Page 16: Ac Power Supply (Option Ac)

    Wiring of the control-outputs: AC Power supply (Option AC) The unit accepts AC supply from 115 to 230 V at the terminals 24 and 25. The power consumption depends on the level of the supply voltage with aprox. 3VA and the additional current required at the auxiliary voltage output.
  • Page 17: Display And Touch Screen

    Display and touch screen Screen structure for parametrization The parameter menus and the parameters are described in chapter 5. Start setup procedure: To edit the parameters, press the touchscreen for 3 seconds. Menu selection: Select the parameter menu via arrow buttons and confirm with “OK”.
  • Page 18: Screen Structure In Operation

    Screen structure in operation The following screens are available during operation. Depending on the device version and the selected operation mode, not all displays will be shown. Display with unit and status bar To switch to the next display, press the touch screen. Control - or Relay status are only shown with Option AO, CO, RL.
  • Page 19: Error Messages

    Continuation „Screen structure in operation“: Display for quick start for enter preselection values (PRESELECTION VALUES) To switch to the next display, press the top of the screen or the “skip” button. This is only possible with option AO, CO, RL Display with minimum and maximum value To switch to the next display, press the top of the screen or the “skip”...
  • Page 20 Fortsetzung „Error messages“: ERROR: MIN. TOP DISPLAY VALUE Top display value of the two-line display is less than - 99 999 999 ERROR: MAX. DOWN DISPLAY VALUE Down display value of the two-line display is greater than + 99 999 999 ERROR: MIN.
  • Page 21: Parameter / Overview-Menu Structure

    Parameter / Overview-Menu Structure The parameterization of the device is realized via the serial interface with a PC and the operating software OS6.0. The link to the free download can be found on page 2. This section provides an overview of the menus and their parameters. The menu names are printed bold and the associated parameters are listed under the menu name.
  • Page 22 Menu / Parameter Menu / Parameter PRESELECTION VALUES SERIAL MENU PRESELECTION 1 UNIT NUMBER PRESELECTION 2 SERIAL BAUD RATE PRESELECTION 3 SERIAL FORMAT PRESELECTION 4 SERIAL INIT SERIAL PROTOCOL PRESELECTION 1 MENU SERIAL TIMER SOURCE 1 SERIAL VALUE MODE 1 MODBUS HYSTERESIS 1 ANALOG MENU...
  • Page 23: General Menu

    General Menu OPERATIONAL MODE This parameter specifies the selected measuring function. SPEED Speed indicator (RPM), tachometer or frequency counter PROCESS TIME Operation as baking time or processing time indicator (reciprocal speed) TIMER Operation as stopwatch COUNTER Operation as position indicator, event-, sum-, differential- or up-down counter VELOCITY Runtime measurement as speed indicator ENCODER PROPERTIES (for DX350)
  • Page 24 Continuation „General Menu“: SCALE UNITS This parameter defines the required engineering unit. This parameter does not affect the calculation of the display value. The number of decimal places must be defined with the parameter DECIMAL POINT. For the two-line display the unit set as well as the decimal point of the display value are automatically taken for the total counter or total timer, too.
  • Page 25 Continuation „General Menu“: SCALE UNITS (BATCH) This parameter defines which unit should be shown on the two-line display for the batch counter. For a list of adjustable units, see parameter SCALE UNITS. LINEARIZATION MODE This parameter defines the linearization function. See chapter 6.1. No linearization 1 QUADRANT Linearization in the 1.
  • Page 26: Mode Speed

    Mode Speed This menu defines the operation as speed indicator (RPM), tachometer or frequency meter. In this operation mode only input A is active or Input A and Input B with 90 ° phase offset for forward / reverse rotation detection. This menu is only displayed when the appropriate OPERATIONAL MODE in GENERAL MENU is selected.
  • Page 27 Continuation „Mode Speed“: WAIT TIME (S) This parameter defines the period time of the lowest frequency, accordingly the time between two rising signal edges detecting frequency 0 Hz. Frequencies with a period time higher than the set “WAIT TIME” will be detected as frequency = 0 Hz.
  • Page 28: Mode Process Time

    Continuation „Mode Speed“: FOR/REV DETECTION This parameter enables the detection of direction of rotation (Input A, Input B with 90°). Direction of rotation detection off Direction of rotation detection on Mode Process Time In this menu the operation is defined as baking time or processing time indicator (reciprocal speed) Only input A is used.
  • Page 29 Continuation „Mode Process Time“: WAIT TIME (S) This parameter defines the period time of the lowest frequency, accordingly the time between two rising signal edges detecting frequency 0 Hz. Frequencies with a period time higher than the set “WAIT TIME” will be detected as frequency = 0 Hz.
  • Page 30: Mode Timer

    Mode Timer In this menu the operation of timer or stopwatch is defined Depending on the parameterization only input A or both are used. This menu is only displayed when the appropriate OPERATIONAL MODE in the GENERAL MENU is selected. TIME BASE This parameter defines the time base or resolution of the measurement.
  • Page 31 Continuation „Mode Timer“: INC / DEC MODE When START/STOP is setting to period time measurement, the time measurement works always adding. 0 INCREMENT MODE time measurement works adding 1 DECREMENT MODE time measurement works subtracting TOTAL TIME MODE Setting of the total timer (total time measurement). When TOTAL TIME MODE is active, PRESELECTION serves as the preset value for the total timer.
  • Page 32: Mode Counter

    Mode Counter In this menu the operation as position indicator, impulse counting, sum of 2 inputs, difference of 2 inputs or up-down counter is defined. Input A and Input B are used. This menu is only displayed when the appropriate OPERATIONAL MODE in GENERAL MENU is selected.
  • Page 33 Continuation „Mode Counter“: BATCH / TOTAL MODE Setting of the batch counter / total counter. The function of batch counting according to a preset value is only possible in combination with the switch condition “automatic reset to zero” (RESULT <= PRES-> 0), “automatic reset to set value (RESULT>=PRES->VALUE) or “set the counter value”...
  • Page 34: Mode Velocity

    Mode Velocity In this menu the operation as a runtime measurement for speed is defined. Input A is the start input and Input B is the stop input. This menu is only displayed when the appropriate OPERATIONAL MODE in GENERAL MENU is selected. START / STOP Setting the start and stop condition.
  • Page 35 Continuation „Mode Velocity“: WAIT TIME (S) This parameter defines the period time of the lowest frequency, accordingly the time between two rising signal edges detecting frequency 0 Hz. Frequencies with a period time higher than the set “WAIT TIME” will be detected as frequency = 0 Hz.
  • Page 36: Preselection Values

    Preselection Values This menu is used to set the preselection values or the switching points. The preselection values are always referred to the selected SOURCE of the PRESELECTION MENU. This menu is only available for devices with option CO, AO or RL. PRESELECTION 1 Preselection / switching point 1 -99999999...
  • Page 37: Preselection 1 Menu

    Preselection 1 Menu In this menu, the parameters of the reference source, the switching conditions and further definitions for preset value / switching point 1 are defined. This function is only available for devices with option CO, AO or RL. SOURCE 1 This parameter defines the reference source for preselection 1 MEASUREM.
  • Page 38 Continuation „PRESELECTION 1 MENU“: MODE 1 Switching conditions for preselection 1. Output/ relay/ display switches under the following conditions: Absolute value of the display value is greater or equal absolute value of PRESELECTION 1 0 |RESULT|>=|PRES| With HYSTERESIS 1 not equal 0 the following switching condition is applied: Display value >= PRESELECTION 1 ...
  • Page 39 Continuation „PRESELECTION 1 MENU“: Auto reset to “SET VALUE”: (only in mode TIMER or COUNTER) Display value is greater or equal PRESELECTION 1, the display value is set to the respective “SET VALUE”. 10 RESULT>= PRES->VALUE If the BATCH MODE is active, the batch counter increments or decrements, when the display value is set to the respective “SET VALUE”...
  • Page 40 Continuation „PRESELECTION 1 MENU“: START UP DELAY 1 (S) Start-up suppression for the switching condition of preselection 1. This adjustment is only valid for the switching condition |RESULT|<=|PRES| or RESULT<=PRES and mode SPPED and PROCESS TIME. (Start Up Delay 3 and 4 have an automatic start up suppression). 00.000 No start-up suppression …...
  • Page 41: Preselection 2 Menu

    Preselection 2 Menu SOURCE 2 The reference source for PRESELECTION 2, see PRESELECTION 1 MENU. MODE 2 Switching conditions for preselection 2. Output/ relay/ display switches under the following conditions: See chapter PRESELECTION 1 MENU Trailing preselection 2: 9 RES>=PRES-TRAIL Display value is greater or equal to PRESELECTION 1 –...
  • Page 42: Preselection 3 Menu

    Preselection 3 Menu SOURCE 3 The reference source for PRESELECTION 3, see PRESELECTION 1 MENU. MODE 3 Switching conditions for preselection 3. Output/ relay/ display switches under the following conditions: See chapter PRESELECTION 1 MENU Trailing preselection 3: RES>=PRES-TRAIL Display value is greater or equal to PRESELECTION 4 – PRESELECTION 3  ON, PRESELECTION 3 is the trailing preselection from PRESELECTION 4.
  • Page 43: Preselection 4 Menu

    Preselection 4 Menu SOURCE 4 The reference source for PRESELECTION 4, see PRESELECTION 1 MENU. MODE 4 Switching conditions for preselection 4. Output/ relay/ display switches under the following conditions: See chapter PRESELECTION 1 MENU Trailing preselection 4: 9 RES>=PRES-TRAIL Display value is greater or equal to PRESELECTION 3 –...
  • Page 44: Serial Menu

    Serial Menu This menu defines the basic settings of serial interface. This function is only available for devices with option CO or AO. UNIT NUMMER This parameter defines serial device addresses. The addresses between 11 and 99 can be assigned to the devices. Addresses with zero are not allowed, there are used as broadcast addresses.
  • Page 45 This parameter enables the Modbus protocol and determines the Modbus address. For details of the Modbus communication please refer to the additional manual Modbus_RTU Modbus disabled Serial interface is using Lecom protocol (Motrona default protocol) Modbus enabled: Serial interface is using Modbus RTU protocol 1 … 247 The set value is the Modbus address of the device.
  • Page 46: Analog Menu

    Analog Menu This menu defines the basic settings of the analog output. This function is only available for devices with option AO. ANALOG SOURCE This parameter defines the reference source for analog output MEASUREM. RESULT Reference source is the measurement result of the selected operating mode. Reference source is the counter reading of channel A.
  • Page 47 Continuation „Analog MENU“: ANALOG OFFSET (%) This parameter defines the zero offset of the analog output. z. B. 0.20 result in an offset of 0.02 V or 0.04 mA at ANALOG START value -99.99 Smallest offset Default value +99.00 Highest offset Dx350_06d_oi_e.docx / Jul-20 page 47 / 67...
  • Page 48: Command Menu

    Command Menu INPUT 1 ACTION (function Input 1) This parameter defines the function of the input “Ctrl. In 1”. No function Mode Timer: Reset the value to 0. (d) (s) RESET/SET VALUE Mode Counter: Reset / set the value from channel A and B to „SET VALUE“.
  • Page 49 Continuation “Command Menu”: INPUT 1 CONFIG This parameter defines the switching characteristics of the input “Ctrl. In 1”. 0 ACTIVE LOW Active at „LOW“ (static) 1 ACTIVE HIGH Active at „HIGH“ (static) 2 RISING EDGE Activate at rising edge 3 FALLING EDGE Activate at falling edge INPUT 2 ACTION This parameter defines the function of the input “Ctrl.
  • Page 50: Display Menu

    Display Menu Parameter changes become active only after closing the menu selection. SOURCE DUAL TOP (Reference source for two-line display , first line) MEASUREM. RESULT Reference source is the measurement result of the selected operating mode. Reference source is the counter reading of channel A. COUNTER A (only visible in mode COUNTER ...
  • Page 51 Continuation “Display Menu”: CONTRAST This parameter defines the viewing angle. Viewing angle from top Viewing angle from center Viewing angle from bottom SCREEN SAVER (S) This parameter defines the time in seconds until the display is switched off, after the last touch action. A new touch action will activate the display again.
  • Page 52 Continuation “Display Menu”: LARGE DISPLAY This parameter defines to switch on / off the large display. By splitting ratio the display value for the large display can be divided. (Applies only for all 99999999 number formats!) Large display off Large display with splitting ratio 1:1 1:10 Large display with splitting ratio 1:10 1:100...
  • Page 53: Linearization Menu

    Linearization Menu The linearization function is defined in this menu. The linearization points are only used in operation mode SPEED, PROCESS TIME or COUNTER. This menu will only be showed, if the LINEARIZATION MODE in GENERAL MENU is selected. Linearization description and examples are shown in the appendix. P1(X) - P24(X) X-coordinate of the linearization point.
  • Page 54: Appendix

    All codes shown in the parameter SERIAL VALUE are available for serial readout by PC or PLC. The communication of Motrona devices is based on the Drivecom protocol according to ISO 1745 or the Modbus RTU protocol. All protocol details can be found in our manual SERPRO (Drivecom) which is available for download from our homepage www.motrona.com and in the capter “Modbus RTU Interface”...
  • Page 55: Modbus Rtu Interface

    Modbus RTU Interface The Modbus interface of the touchMatrix series is a standard Modbus RTU Slave and provides the following ® Modbus functions:  Read Coils  Write Single Coil  Read Holding Registers  Write Multiple Registers  Diagnosis For the operation of the interface module and the understanding of this manual basic knowledge in Modbus RTU communication is presupposed.
  • Page 56: Modbus Communication

    Continutation “Parameter setting” SERIAL INIT Not valid for Modbus communication SERIAL PROTOCOL Not valid for Modbus communication SERIAL TIMER (S) Not valid for Modbus communication SERIAL VALUE Not valid for Modbus communication MODBUS This parameter enables the Modbus protocol and determines the Modbus address. Do not use for Modbus protocol (Modbus disabled) Modbus enabled: Serial interface is using Modbus RTU protocol 1 …...
  • Page 57: Diagnostics

    Access to actual data Holding Register 0x1000 / 0x1001 hex and following allow access to variables of the device (actual data registers): Holding Register 0x1000 / 0x1001 hex  Actual data with serial Code “:0” (Display value) Holding Register 0x1002 / 0x1003 hex  Actual data with serial Code “:1” Holding Register 0x1004 / 0x1005 hex ...
  • Page 58: Parameter / Serial Codes

    Parameter / serial codes Menue Name Serial Code Default GENERAL MENU OPERATIONAL MODE GENERAL MENU ENCODER PROPERTIES GENERAL MENU ENCODER SUPPLY GENERAL MENU COUNTING DIRECTION GENERAL MENU SCALE UNITS GENERAL MENU SCALE UNITS (BATCH) GENERAL MENU LINIARIZATION MODE GENERAL MENU PIN PRESELECTION 9999 GENERAL MENU...
  • Page 59 Continutation “Parameter / serial codes”: Menue Name Serial Code Default 49 MODE VELOCITY START / STOP 50 MODE VELOCITY DISPLAY VALUE 99999999 1000 51 MODE VELOCITY BASE TIME (S) 999999 1000 52 MODE VELOCITY DECIMALPOINT 53 MODE VELOCITY WAIT TIME (S) 9999 54 MODE VELOCITY STANDSTILL TIME (S)
  • Page 60 Continutation “Parameter / serial codes”: Menue Name Serial Code Default 98 PRESELECTION 4 MENU OUTPUT LOCK 4 99 PRESELECTION 4 MENU START UP DELAY 4 100 PRESELECTION 4 MENU EVENT COLOR 4 101 PRESELECTION 4 MENU 102 SERIAL MENU UNIT NUMBER 103 SERIAL MENU SERIAL BAUD RATE 104 SERIAL MENU...
  • Page 61 Continutation “Parameter / serial codes”: Menue Name Serial Code Default 147 LINEARIZATION MENU P4(Y) -99999999 99999999 148 LINEARIZATION MENU P5(X) -99999999 99999999 149 LINEARIZATION MENU P5(Y) -99999999 99999999 150 LINEARIZATION MENU P6(X) -99999999 99999999 151 LINEARIZATION MENU P6(Y) -99999999 99999999 152 LINEARIZATION MENU P7(X) -99999999 99999999...
  • Page 62 Serial codes of commands: Serial code Command RESET/SET FREEZE DISPLAY TOUCH DISABLE CLR LOCK CLR MIN MAX SERIAL PRINT TEACH PRES 1 TEACH PRES 2 TEACH PRES 3 TEACH PRES 4 SCROLL_DISPLAY CLEAR LOOP TIME START PRESELCETION ACTIVATE DATA STORE EEPROM TESTPROGRAMM Dx350_06d_oi_e.docx / Jul-20 page 62 / 67...
  • Page 63: Linearization

    Linearization The linearization function of this unit allows converting a linear input signal into a non-linear developing (or vice versa). There are 24 programmable x/y coordinates available, which can be set in any desired distance over the full conversion range. Between two coordinates, the unit uses linear interpolation. Therefore it is advisable to use more coordinates in a range with strong curves and only a few coordinates where the curvature is less.
  • Page 64 Application Example: The picture below shows a watergate where the opening is picked up by means of an incremental encoder. We would like to display the clearance of the gate "d", but the existing encoder information is proportional to the angular information φ. Dx350_06d_oi_e.docx / Jul-20 page 64 / 67...
  • Page 65: Dimensions

    Dimensions Dx350_06d_oi_e.docx / Jul-20 page 65 / 67...
  • Page 66: Technical Specifications

    Technical specifications Technical Specifications: Connections: Connector type: screw terminal, 1.5 mm² / AWG 16 Power supply (DC): Input voltage: 18 … 30 VDC Protection circuit: reverse polarity protection Consumption: approx. 100 mA (unloaded) Fuse protection: extern: T 0.5 A Power supply (AC): Input voltage: 115 …...
  • Page 67 Continuation „Technical specifications“: Relay outputs: Number of outputs: (Option RL) Configuration: potential free changeovers AC-Switching capacity: max. 250 VAC / 3 A / 750 VA DC-Switching capacity max. 150 VDC / 2 A / 50 W Reaction time: < 20 ms Serielle Schnittstelle: Format (Option A0/CO): RS232...

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