Download Print this page

Installation Sequence - Yale 3040 Installation Instructions

Slide track door closers

Advertisement

Installation Sequence

Pull or Push Side Mount
• Determine hand of door and type of installation
illustrations on Page 1.
• Use template dimensions
holes on door and frame. See "Preparation for Fasteners" chart.
Frame:
Prepare the frame for mounting track. Drill and tap holes
for 1/4-20 machine screws or #14 wood screws.
Door:
Prepare the door for mounting closer. Drill and tap (4)
holes for 1/4-20 machine screws, #14 wood screws,
3/8 diameter sex-nuts, or through bolts and grommet-nuts.
Note:
If drop plate is used (see Page 4), prepare holes for
3148/3548/3158 drop plate instead of closer.
Secure drop plate before mounting closer.
• Fasten closer to door or drop plate.
Pull side
- power adjustment shaft
Push side
- power adjustment shaft
Secure mounting screws.
Note:
If using full metal cover, mounting clips must be slipped
under ends of closer when closer is being mounted.
Clips should project 1/4" (6 mm) from each end of closer.
• Assemble Slide Arm.
Insert flat arm rod into arm tube with the
counterbore screw hole facing up. Align counterbore with the 3rd
hole in the arm tube and secure with 8-32 x 1/4 long hex socket
cap screw. See illustration on Page 2 or 4.
• Install arm on closer pinion-see arm indexing illustrations below.
Pull mount:
Position slide arm
with counterbore
facing up and align
with pinion flat as
illustrated. Install
onto pinion.
Push mount:
With "S" & "L" valves
closed, place arm on
closer pinion shaft
with arm at a 45°
angle to frame face.
Rotate arm toward
hinge at least 50°.
Remove arm and
reinstall on pinion
Rotate to Here
with arm almost
parallel to frame
face, before pinion
shaft can rotate far
enough to create
interference with
door.
• Secure arm with washer and flat head phillips drive arm screw with
thread lock.
80-9303-2212-010 (06-09)
on Page 2 or Page 4 to locate fastener
Position closer with:
away
from hinge
toward
hinge
Arm Indexing
PULL MOUNT
Arm in position
Pinion Flat
Right hand
(Top View)
Start Here
Arm Indexing
PUSH MOUNT
Arm in position
Pinion Flat
Start Here
Start Here
Reinstall Here
Right hand
(Top View)
Preparation for Fasteners
Fasteners
#14 type "A"
S.M. screw
Closer: 1-1/4" (32mm)
Track: 2-3/4" (70mm)
from
1/4" -20 machine
screw
Sex-nuts and bolts
Through-bolts and
grommet-nuts
(Optional)
• Track Assembly
Remove slider assembly parts from box
# 40-7940-0050-000 for Non Hold Open or
# 40-7940-0051-000 for Hold Open
and insert into channel in the order shown.
See illustration on Page 2 or 4.
Insert end caps into ends of track prior to installing.
• Install track to frame.
slide track against frame with the open side down,
stop and cushion blocks toward the hinge. Move
the slider to the opposite end of the slide track.
Secure slide track with 1/4-20 flat head phillips
drive mounting screws.
• Connect arm to track.
Rotate arm to slider and place end over stud. Push
up on arm and tap gently to seat (to prevent stud
from turning during assembly). Secure with 1/4-20 x
5/8" long truss (rounded) head phillips drive screw
Left hand
with thread lock. CAUTION: Closer arm is under
spring tension and may be difficult to rotate.
• Set door stop angle.
Start Here
you want the door to stop. With the door held at
that location, slide stop with cushion block against
slider. Tighten the stop position screw (large set
screw) with 3/16" hex wrench (from screw pack)
until secure. Release door.
Rotate to Here
• Adjust closer
• Install Cover.
Full Cover:
illustration on Page 2 or 4).
Left hand
provided.
Narrow Cover:
Thread pinion cap into pinion shaft.
Do not overtighten.
Full Metal Cover:
with screws provided.
Door or Frame
Wood
Metal
Hollow Metal
Aluminum or
Wood
All
Use of the hold open assembly pack on a
non hold open device will void the
UL® listing for this product.
Place the assembled
Pull side:
With door closed.
Push side:
With door open slightly.
Open door to the angle
(see Page 5) before installing cover.
Slide insert into unused cover slot (see
Install cover using screws
Install cover using screws provided.
Fasten cover to mounting clips
Drill Sizes
7/32" (5.56mm)
drill: #7 (.201")
tap: 1/4" -20
9/32" (7.00mm) through
3/8" (9.50mm) door-face
opposite to closer
3/8" (9.50mm) through
9/32" (7.00mm) through;
3/8" (9.50mm) dia. x
3/8" (10mm) deep door-
face opposite to closer
Page 3

Advertisement

loading

This manual is also suitable for:

30503340st3341st3540st3541st3350st ... Show all