X-TREME TX90 User & Installation Manual

X-TREME TX90 User & Installation Manual

6kva & 10kva online ups

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TX90 6kVA & 10kVA Online UPS
6kVA, 10kVA Models
User & Installation Manual
www.xpcc.com
| © 2015 Xtreme Power Conversion Corporation. All rights reserved. (Rev 8/27/15)

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Summary of Contents for X-TREME TX90

  • Page 1 TX90 6kVA & 10kVA Online UPS 6kVA, 10kVA Models User & Installation Manual www.xpcc.com | © 2015 Xtreme Power Conversion Corporation. All rights reserved. (Rev 8/27/15)
  • Page 2: Table Of Contents

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Table of Contents Safety Instructions And Battery Care............4 Safety Instructions...........................4 Battery Care............................ 5 Product Introduction..................6 General Characteristics........................6 Symbols on the LCD Display Panel....................8 Panel Explanations.........................10 Communication Port........................11 Installation And Operation.................12 Unpacking ............................
  • Page 3 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Specifications.....................30 Obtaining Service..................31 Xtreme Power Conversion Limited Warranty..........32 Xtreme Power Conversion Load Protection Policy........33 Appendix A: T90-EBP920, EBP940, EBP960 User Guide.......36 Introduction To The Rear Panel.....................37 Installation And Operation......................38 Selecting Installation Position......................38 Installation of Casters Cover......................39...
  • Page 4: Safety Instructions And Battery Care

    Safety Instructions And Battery Care Safety Instructions • For Parallel System installation please refer to TX90 6kVA & 10kVA Parallel System Installation Guide • Due to small leakage currents generated by the EMI filter in the UPS it is necessary to double check that the ground wire of the UPS is properly grounded before connecting the UPS to the AC mains.
  • Page 5: Battery Care

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Ratings of output branch circuit 10 kVA tower Output No. Output rating over-current protection No.1 (L21-N21) 6 kVA, 120 V No.2 (L22-N22) 6 kVA, 120 V No.3 (L23-N22) 10 kVA, 208 V No.4 (L21-N22)
  • Page 6: Product Introduction

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Product Introduction General Characteristics • True online architecture continuously supplies your critical device with stable, regulated, transient-free, pure-sine-wave AC power. • 20 kHz PWM sine-wave topology yields excellent overall performance. The high crest factor of the inverter handles all high-inrush current loads without a need to upgrade the power rating.
  • Page 7 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Single input System Block 1. UPS Utility Input: to provide the AC source to the UPS rectifier circuit and charger. 2. UPS Utility Input Breaker: to protect the UPS Rectifier circuit from over-current.
  • Page 8: Symbols On The Lcd Display Panel

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Symbols on the LCD Display Panel Item Symbol Description LINE Utility or Bypass Source Battery Low Battery Abnormal UPS Overloaded UPS Working in specified mode* A Blackout Transfer occurred in UPS Output.
  • Page 9 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Utility Input Normal LED Bypass Input Normal LED UPS under Redundancy Mode UPS under ECO Mode UPS Fault or Abnormal Warning LED Emergency Power Off Er05 Battery Weak or Dead Er06...
  • Page 10: Panel Explanations

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Panel Explanations Front Panel 11 12 2 3 4 5 9 7 10 6 8 1. LCD 2. Green LED indicates that the UPS is able to run under redundancy mode.
  • Page 11: Communication Port

    L. Input/Output Terminal Block (shown with cover removed) M. Mounting Holes for External Charger Cabinet N. EPO (Emergency Power Off): Short to enable the function O. Thermal breaker for the protection of Load in abnormal condition: CB3 (TX90-10K only) P. Air Ventilation Hole Communication Port The communication port on the UPS provides for RS-232 communication with the UPS software to remotely moni- tor the power and UPS status.
  • Page 12: Installation And Operation

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Installation And Operation Carefully inspect the UPS for shipping damage before installation. Retain the packing material for future use. Unpacking Standard package contents: • Quick start guide • User manual • Upsilon 2000 software CD •...
  • Page 13: Input Configuration

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply L11 NOT USED: all systems are single input N1, L12, G1: the terminals for utility input with single input connection G1: the terminal for UPS input ground N1: line 1 (L1) input...
  • Page 14: Output Configuration

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Output Configuration All of the output options shown below apply to 208V input systems and 240V input systems. Option 1: 120V/240VAC - THIS IS THE DEFAULT OPTION FOR ALL UNITS: Each branch max loading 50%. Please note the jumpers between G2-L22 and L22-N21 for this option.
  • Page 15: Start Up In Normal Mode

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Start Up in Normal Mode • Open the terminal block cover on the rear panel. Before starting the installation make sure the wiring is connected properly. • Make sure the utility input breaker and the UPS’ input breaker are in the “Off” position.
  • Page 16 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply “OK” in self-test “Fail” in self-test “208 VAC” in Utility Input • If the self-test fails the LCD display will change from figure D to figure E2. Then an error code or error status will appear on the screen.
  • Page 17: Check Measured Values And Figures Detected By The Ups

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Utility input is “0” and Utility Abnormal. Check Measured Values and Figures Detected by the UPS • If you would like to check the measured values and figures detected by the UPS, use the scroll up and scroll down keys.
  • Page 18 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Frequency of Bypass Input UPS output voltage UPS output frequency UPS output load level (%) Battery voltage Xtreme Power Conversion Corporation Page 18...
  • Page 19: Viewing The Ups Default Settings

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply UPS inner temperature Viewing the UPS Default Settings • After the UPS completely starts up, press the (function) key to change the LCD display to figure Q1. Buzzer “On”. Use the key to toggle the setting and then save.
  • Page 20 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Bypass Voltage is adjusted to narrow range. Selectable to Lo or Hi. Frequency Window is +/-3 Hz. Selectable to ± 1Hz. Inverter output voltage set to 208V. Selectable to 200, 208, 220, 230, 240V. This is the voltage sent to the output transformer primary.
  • Page 21: Changing The Ups Default Settings

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply UPS position in parallel mode The parallel function is disabled. • Press the scroll up key to execute special functions. The functions include buzzer ON (as in figure Q1), buzzer OFF (as in figure Q2, Alarm silence for UPS Warning), and self-test OFF (as in figure R). The UPS will execute the battery test for ten seconds.
  • Page 22 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Press the Enter key to save changes. The UPS is locked. • Turn Off the Utility Input Breaker • Your setting changes are now complete. • Restart the UPS Troubleshooting when the UPS is Off Due to Unknown Reasons •...
  • Page 23 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply “Bypass” mode. In the upper right-hand corner of the LCD a sign will appear. 4. Turn off the UPS Utility breaker. You may proceed with UPS maintenance now. 5. When you are done with UPS maintenance put the UPS back into normal working mode as explained previously.
  • Page 24: Troubleshooting Guide

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Troubleshooting Guide Troubleshooting If the UPS malfunctions during first power up, check the following: a. Is the input and output wiring correct? b. Is the input voltage of the utility within the input window of the UPS? If problems still exist check the following error codes for possible solution.
  • Page 25: Communication Software

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Communication Software Hardware Setup 1. Connect the male connector of the RS-232 cable to the UPS communication port. 2. Connect the female connector of the RS-232 cable to a dedicated RS-232 port of the attached computer.
  • Page 26: Optional Interface Cards

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Optional Interface Cards Relay (Dry Contact) Card Pin assignments of 10-pin terminal: Pin 1: UPS on Bypass mode Pin 2: Utility Abnormal Pin 3: Utility Normal Pin 4: Inverter On Pin 5: Battery Low...
  • Page 27: Interface Card Installation

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Interface Card Installation Xtreme Power Conversion Corporation Page 27...
  • Page 28: Replacing Batteries

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Replacing Batteries To be performed by qualified personnel only 1. Unscrew the bottom of the front panel as indicated in Step 1 below. 2. Remove the front panel as indicated in Step 2.
  • Page 29 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply 6. Rotate the battery pack handle 90 degrees as shown in Step 6. 7. Remove the battery packs from the UPS as shown in Step 7. Xtreme Power Conversion Corporation Page 29...
  • Page 30: Specifications

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Specifications TX90-6K TX90-10K MODEL NUMBER INPUT Capacity 6kVA (5.4kW) 10kVA (9kW) Voltage (nominal) 208VAC (200VAC, 220VAC, 230VAC, 240VAC optional) Frequency 45–65Hz auto-sensing Power factor Up to 0.99 at linear load Harmonic distortion <...
  • Page 31: Obtaining Service

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Obtaining Service If the UPS requires Service: 1. Use the TROUBLESHOOTING section in this manual to eliminate obvious causes. 2. Verify there are no circuit breakers tripped. 3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem, call Xtreme Power Conversion Corp Technical Support at 800.582.4524.
  • Page 32: Xtreme Power Conversion Limited Warranty

    TX90-Series products from the date of purchase. XPC Corporation warrants internal batteries for a period of three years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers repair or replacement, at the sole discretion of XPC Corporation.
  • Page 33: Xtreme Power Conversion Load Protection Policy

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Xtreme Power Conversion Load Protection Policy THIS POLICY IS NOT A WARRANTY. REFER TO THE XPC CORPORATION, INC. LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT. THE LIMITATIONS AND CONDITIONS CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY.
  • Page 34 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply product. Only those devices registered in that manner will be covered. 2. All Connected Equipment must be UL or CSA approved. 3. The Product must be plugged into a properly wired and grounded outlet. Use of input surge devices, ex- tension cords, adapters, ground wires, or electrical connections not manufactured by XPC voids the XPC Load Protection Policy.
  • Page 35 TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply must be completed and filed with XPC within 30 days. • Mark the Load Protection Policy RMA number on the Product the Purchaser is returning. • Pack the Product in its original packaging or similar packing materials if the original packaging has been discarded.
  • Page 36: Appendix A: T90-Ebp920, Ebp940, Ebp960 User Guide

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Appendix A: T90-EBP920, EBP940, EBP960 User Guide Important Safety Instructions (Save These Instructions) This manual contains important instructions that should be followed during installation and maintenance of the battery bank and batteries.
  • Page 37: Introduction To The Rear Panel

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Introduction To The Rear Panel Rear Panel Descriptions T90-EBP920, EBP940, EBP960 Product Label DC Breaker UPS Connector Battery/Charger Connector Xtreme Power Conversion Corporation Page 37...
  • Page 38: Installation And Operation

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Installation And Operation Note: The packing condition and the external outlook of the unit should be inspected carefully before installation. Retain the packing material for future use. Unpacking • Take the battery bank out of the PE foam.
  • Page 39: Installation Of Casters Cover

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Installation of Casters Cover Installation Instructions Xtreme Power Conversion Corporation Page 39...
  • Page 40: Specifications

    TX90 6kVA & 10kVA User’s Manual Uninterruptible Power Supply Specifications T90-EBP920 T90-EBP940 T90-EBP960 Dimensions (W x D x H) Unit 11.4 x 25.4 x 29.5 in Weight Unit 254 lbs 364 lbs 474 lbs Xtreme Power Conversion Corporation Page 40...

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