Hydrotech Aqua Flo UV1-EPCB Series Installation Manual & Owner's Manual

Ultraviolet water treatment systems

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INSTALLATION MANUAL & OWNER'S GUIDE
ULTRAVIOLET WATER TREATMENT SYSTEMS
UVB SERIES
UV20 SERIES
UVBB SERIES
RACK SYSTEM
UV1 SERIES
ADDON SERIES
36103017 Rev. 07/16

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Summary of Contents for Hydrotech Aqua Flo UV1-EPCB Series

  • Page 1 INSTALLATION MANUAL & OWNER’S GUIDE ULTRAVIOLET WATER TREATMENT SYSTEMS UVB SERIES UV20 SERIES UVBB SERIES RACK SYSTEM UV1 SERIES ADDON SERIES 36103017 Rev. 07/16...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION DESCRIPTIONS AND DEFINITIONS ____________________________________________________ CONDITIONS FOR USE ______________________________________________________________ ROUTINE MAINTENANCE ____________________________________________________________ SPECIFICATIONS ___________________________________________________________________ INSTALLATION MOUNTING BRACKET AND PLUMBING _________________________________________________ UVB SERIES INSTALL CONTROL MODULE _________________________________________________________ INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM _____________________________________ INSTALL ULTRAVIOLET LIGHT AND FILTERS _____________________________________________ ACTIVATE SYSTEM __________________________________________________________________ SERVICE REQUIREMENTS AND RECOMMENDED INTERVALS ______________________________ PARTS ILLUSTRATION _______________________________________________________________...
  • Page 4: Introduction Descriptions And Definitions

    INTRODUCTION – DESCRIPTIONS AND DEFINITIONS You have purchased one of the most technologically advanced Ultraviolet Water Treatment System available anywhere in the world. It has been designed with you, the consumer, in mind. UV products are lightweight, easy to use, and simple to maintain. UV products will provide you with healthy, clean drinking water for years to come.
  • Page 5: Routine Maintenance

    ROUTINE MAINTENANCE It is important that any water treatment system be properly maintained to ensure consistent water quality. The information provided on this page is of a general nature. See Cleaning, Disinfecting, and Routine Maintenance Procedure on Page 18 and 19 for detailed information. Refer to Mounting Bracket and System Plumbing Installation Instructions on Page 1, and the appropriate System Assembly and Activation Procedures for detailed information to install your specific UV system.
  • Page 6 WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP. ULTRAVIOLET RAYS CAN BE HARMFUL TO EYES. ALWAYS SHUT OFF WATER TO SYSTEM AND DISCONNECT POWER WHEN SERVICING. ASSEMBLY IS REQUIRED BEFORE INSTALLATION. FRAGILE PARTS INSIDE. FOLLOW INSTRUCTIONS CAREFULLY! The system must be installed in accordance with applicable city, country, and local plumbing codes. UV products are designed to provide years of trouble-free service if properly maintained.
  • Page 7: Uvb Series

    UVB SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM NOTE: Read Mounting Bracket and System Plumbing Check page 20 for pictures of Quartz Sleeve. Installation instructions on Page 1 and all instructions on this page before installing system.
  • Page 8: Activate System

    The UVB control module installation kit includes: ACTIVATE SYSTEM a. Control Module – Qty 1 CAUTION: b. Screws , 6/32 X 3/8” (Part# 32701063) - Qty 4 Verify that inlet and outlet ports are connected to c. Washer, Lock , #8 (Part# 12288) - Qty 1 appropriate inlet/outlet pipes (see Figure 1).
  • Page 9: Parts Illustration

    Figure 1 Exploded Schematic, UV UVB Series Parts List - UVB Series Item Description Part No. Item Description Part No. Item Description Part No. Sump, #10 (“O” Ring, Sump #10/20 Fuse, 1A Type 3AG 31000006 Spacer, Bushing #10/20 22401016 92502 Head UV #10/20 Assy) Module, UV Control #11 40200116†...
  • Page 10: Uv20 Series

    UV20 SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS INSTALL QUARTZ SLEEVE AND DISINFECT SYSTEM NOTE: Read Mounting Bracket and System Plumbing Check page 20 for pictures of Quartz Sleeve. Installation instructions on Page 1 and all instructions on this page before installing system.
  • Page 11: Activate System

    The UV20 control module installation kit includes: ACTIVATE SYSTEM a. Control Module – Qty 1 CAUTION: b. Screws , 6/32 X 3/8” (Part# 32701063) - Qty 4 Verify that inlet and outlet ports are connected to c. Washer, Lock , #8 (Part# 12288) - Qty 1 appropriate inlet/outlet pipes (see Figure 2).
  • Page 12: Parts Illustration

    Figure 2 Exploded Schematic, UV UV20 Series Parts List - UV20 Series Item Description Part No. Item Description Part No. Item Description Part No. Housing, UV, Sump, #20 Indicator, LED ----- Sleeve Quartz #20, with “O” Rings 36003035 92504 (“O” Ring, Head UV #10/20) Fuse, 1A Type 3AG 31000006 Rod, Safety Plunger...
  • Page 13: Uvbb Series

    UVBB SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS CAUTION: Apply even pressure to push the quartz sleeve into Quartz Adapter Sleeve (Item 4). To avoid breakage, NOTE: Read Mounting Bracket and System Plumbing make sure quartz sleeve goes in straight by pushing it Installation instructions on Page 1 and all instructions with a slight twisting motion.
  • Page 14: Activate System

    ACTIVATE SYSTEM 2. Turn on water supply and check for leaks. CAUTION: Verify that inlet and outlet ports are connected to 3. Flush system, connectors, and water lines for several minutes to appropriate inlet/outlet pipes (see Figure 3). remove carbon fines. 1.
  • Page 15: Parts Illustration

    Figure 3 Exploded Schematic, UV UVBB Series Parts List - UVBB Series Item Description Part No. Item Description Part No. Item Description Part No. Sump, UV #20 BB (“O” Ring, Sump Mounting Bracket, 2 Sump BB 31910202 Lamp, UV #20 36002018 BB, Head UV #20 BB, Assy - 3 Mounting Bracket, 3 Sump BB...
  • Page 16: Rack System

    RACK SYSTEM - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS INSTALL UV SYSTEM TO RACK NOTE: Read Assembly and Installation instructions on this NOTE: Items in this section refer to Figure 5 page and UVBB System Installation and Activation Procedures on Pages 8-9 before assembling Rack NOTE: Figures 5 and 6 provide examples of configurations...
  • Page 17 Figure 5 Module Attachment Points Figure 6 UVBB Rack System Configurations DATE INSTALLED SYSTEM OUTPUT RATING LPM/GPM CONFIGURATION: SERIES  SERIES TO PARALLEL  PARALLEL  PARALLEL TO SERIES  MODULE #1 TYPE UV PART NUMBER: MODULE #2 TYPE UV PART NUMBER: MODULE #3 TYPE UV PART NUMBER: MODULE #4 TYPE...
  • Page 18: Uv1 Series

    UV1 SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS 5. Loosen Screw (Item 9) securing slotted side of UV Lamp Retainer NOTE: Read Mounting Bracket and System Plumbing (Item 7). Remove the other screw securing the UV lamp retainer Installation instructions on Page 1 and all instructions to UV head.
  • Page 19: Parts Illustration

    Figure 7 Exploded Schematic, UV1 Series Parts List - UV1 Series Item Description Part No. Item Description Part No. Item Description Part No. Housing, UV1 92500-1 Retainer, UV Lamp UV1 31910408 Cap, Finish, c/w Control ----- “O” Ring, UV1 92060 Washer, #14 Nylon 32800031 Sleeve, Quartz #10 with “O”...
  • Page 20: Addon Series

    ADDON SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES PREPARATION – INSPECT ALL PARTS DISINFECT SYSTEM NOTE: Read Mounting Bracket and System Plumbing CAUTION: TIGHTEN COLLAR BY HAND ONLY. Do not use tools Installation instructions on Page 1 and all instructions as they will over-tighten and may damage sump.
  • Page 21: Activate System

    ADDON SERIES - SYSTEM ASSEMBLY AND ACTIVATION PROCEDURES Cont’d INSTALL TUBING cont’d ACTIVATE SYSTEM QUICK CONNECT FITTINGS CAUTION: Verify that inlet and outlet ports are connected to appropriate inlet/outlet pipes (see Figure 8). Fittings consist of two parts: a Body and a collet. WARNING: NEVER LOOK DIRECTLY AT A LIGHTED UV LAMP.
  • Page 22: Parts Illustration

    Figure 9 Exploded Schematic UV ADDON System Parts List - UV ADDON Item Description Part No. Item Description Part No. Item Description Part No. Sump, 1gpm Addon 31910007 Mounting Bracket, Addon 31910401 Sleeve, Quartz #11 with “O” Rings 36003034 Sump, 3gpm Addon 31910006 Screw, #10 x 3/4”...
  • Page 23: Maintenance Cleaning And Disinfection

    CLEANING, DISINFECTING, AND ROUTINE MAINTENANCE PROCEDURE RECOMMENDATIONS HAVE ALL COMPONENTS ON HAND AND READY BEFORE BEGINNING PROCEDURE A CLEAN WORK AREA AND EQUIPMENT ARE ESSENTIAL TO PROPERLY CLEAN AND/OR DISINFECT THE SYSTEM (i.e., CLEAN HANDS, TOOLS, WORK SURFACE, AND CONTAINERS) EQUIPMENT NEEDED Safety Glasses Liquid Dish Soap...
  • Page 24: Filter Replacement

    CLEANING, DISINFECTING, AND ROUTINE MAINTENANCE PROCEDURE Cont’d 4. Slowly open the feed water supply valve. CAUTION: Do not attempt to remove sumps until water flow stops. This reduces pressure inside the system so 5. Open all downstream faucets. Keep faucets open until a chlorine sumps may be safely removed.
  • Page 25: Install Quartz Sleeve

    INSTALL QUARTZ SLEEVE CAUTION: Apply even pressure to push the quartz sleeve into the UV head. To avoid breakage, make sure quartz sleeve CAUTION: QUARTZ SLEEVE IS VERY FRAGILE! goes in straight by pushing it with a slight twisting motion. For safety, wear a protective glove when handling quartz sleeve.
  • Page 26 ® LIMITED WARRANTY Subject to the conditions and limitations described below, the manufacturer warrants its ultraviolet drinking water systems (“Product”) (excluding filters) when installed in accordance with UV® specifications, to be free from defects in materials and workmanship under normal use within the operating specifications for a period of (3) years from the date of purchase with the exception of the electrical components which are warranted for (1) year.

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