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FITNESS SYSTEMS
CL-2406
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438
(619) 578-7676
RECORD SERIAL NUMBER HERE
Fax
(619) 578-9558

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Summary of Contents for Hoist Fitness CL-2406

  • Page 1 FITNESS SYSTEMS CL-2406 Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service (800) 548-5438 (619) 578-7676 RECORD SERIAL NUMBER HERE (619) 578-9558...
  • Page 2: Table Of Contents

    A S S E M B LY I N S T R U C T I O N S CONTENTS INSTRUCTIONS (Step 1) ............. FRAME ASSEMBLY (Step 2) ............PARTS LISTING ................HARDWARE LISTING ..............BOLT SIZING CHART ..............WASHER SIZING CHART ............WEIGHT RATIOS .................
  • Page 3 A S S E M B LY I N S T R U C T I O N S Step 1 I N S T R U C T I O N S Before beginning assembly please take the time to read the instructions thoroughly.
  • Page 4 A S S E M B LY I N S T R U C T I O N S 2406 Assembly Page 3 FITNESS SYSTEMS...
  • Page 5 A S S E M B LY I N S T R U C T I O N S Step 2 F R A M E A S S E M B L Y 2406 Assembly Page - 4 FITNESS SYSTEMS...
  • Page 6 A S S E M B LY I N S T R U C T I O N S Step 2a F R A M E A S S E M B L Y Factory Installation ) Insert (CG) and (CP) into (1) and (2). Attach (1) to (2).
  • Page 7 A S S E M B LY I N S T R U C T I O N S FACTORY INSTALL 4 THREADED INSERTS (CG) TO WEIGHT CAGE. 2406 Assembly Page - 6 FITNESS SYSTEMS...
  • Page 8 A S S E M B LY I N S T R U C T I O N S Step 2b F R A M E A S S E M B L Y In this step, you will attach (30) and (7) to (8). Mount (CB) to (1) and (8) before attaching (9) and (8) to the bottom of (1).
  • Page 9 A S S E M B LY I N S T R U C T I O N S *DETAIL OF SHOCK INSTALLATION *DETAIL OF SHOCK INSTALLATION ROTATED 180 FOR CLARITY ROTATED 180 FOR CLARITY (GRIND TO FLUSH) (GRIND TO FLUSH) 2406 Assembly Page - 8 FITNESS SYSTEMS...
  • Page 10 A S S E M B LY I N S T R U C T I O N S Step 2c F R A M E A S S E M B L Y In this step, you will need to install (14) and (13) to both (15) and (16). Next insert (CC) into (15), (16) and (21).
  • Page 11 A S S E M B LY I N S T R U C T I O N S Step 1 Step 2 Step 3 Quick Release Cable Lock Assembly DETAIL OF CABLE SET-UP DETAIL OF CABLE SET-UP 40 G 2406 Assembly Page - 10 FITNESS SYSTEMS...
  • Page 12 A S S E M B LY I N S T R U C T I O N S Step 2d F R A M E A S S E M B L Y In this step, start by pressing (29) into (2). Place a (28) over the two holes in the bottom of (2).
  • Page 13 A S S E M B LY I N S T R U C T I O N S FOR ASSEMBLY INSTRUCTION SEE PAGE 22 FOR ASSEMBLY SEE A-1 2406 Assembly Page - 12 FITNESS SYSTEMS...
  • Page 14 A S S E M B LY I N S T R U C T I O N S Step 2e F R A M E A S S E M B L Y In this step, attach (CN) and the (50) to the (1). Now assemble (CM) and (47).
  • Page 15 A S S E M B LY I N S T R U C T I O N S FOR ASSEMBLY SEE B-2 FOR ASSEMBLY SEE B-1 CABLE ROUTING DETAIL CABLE ROUTING DETAIL 2406 Assembly Page - 14 FITNESS SYSTEMS...
  • Page 16 A S S E M B LY I N S T R U C T I O N S Step 2f F R A M E A S S E M B L Y In this step, you will attach (CM) to the top and bottom of (2). Next attach one end of (51) using Detail B-2 as a guide.
  • Page 17 A S S E M B LY I N S T R U C T I O N S FIGURE 1 FIGURE 1 FIGURE 2 FIGURE 2 FIGURE 3 FIGURE 3 FOR ASSEMBLY SEE B-3 CABLE ROUTING DETAIL CABLE ROUTING DETAIL 2406 Assembly Page - 16 FITNESS SYSTEMS...
  • Page 18 Step 2g F R A M E A S S E M B L Y In this step, you will attach (32) to (8) and (33) to (1). Next attach (34) and (35) to (15). Then attach (37) and (36) to (16). Next slide (43), (52), (42) or (57) onto the handles located on (1) and secure.
  • Page 19 A S S E M B LY I N S T R U C T I O N S 2406 Assembly Page - 18 FITNESS SYSTEMS...
  • Page 20 A S S E M B LY I N S T R U C T I O N S Step 2h F R A M E A S S E M B L Y ( Factory Installation) insert (CG) into (2). Then attach (39) to (2). bolts.
  • Page 21 A S S E M B LY I N S T R U C T I O N S 2406 Assembly Page - 20 FITNESS SYSTEMS...
  • Page 22 A S S E M B LY I N S T R U C T I O N S Step 2m F R A M E A S S E M B L Y Slide (12) up into (26) and secure with (CD). Part Descriptions Hardware Descriptions CD - Top Weight Roll Pin...
  • Page 23 A S S E M B LY I N S T R U C T I O N S 2406 Assembly Page - 22 FITNESS SYSTEMS...
  • Page 24 A S S E M B LY C A T A L O G P A R T L I S T I N G Key # Qty. Part Number Description 26-STD-SX667 Seated Assembly 26-STD-SX669 Weight Cage 26-STD-PLAS195 Rubber Foot Pad 26-STD-PLAS187RV 2"...
  • Page 25: Hardware Listing

    A S S E M B LY C A T A L O G H A R D W A R E L I S T I N G Key # Qty. Part Number Description 11-BTN-12112WZ 1/2"-13 x 1 1/2" Button Head Screw 11-BTN-5162WZ 5/16"-18 x 2"...
  • Page 26: Bolt Sizing Chart

    O W N E R S B O L T S I Z I N G C H A R T Page 25 2406 Assembly FITNESS SYSTEMS...
  • Page 27: Washer Sizing Chart

    O W N E R S W A S H E R S I Z I N G C H A R T SMALL, SAE, 26mm LARGE, USS, 34mm LARGE, USS, 25mm 2406 Assembly Page - 26 FITNESS SYSTEMS...
  • Page 28: Weight Ratios

    O W N E R S W E I G H T R A T I O S The above chart shows the actual weight you are lifting when the ratios are applied. To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned.
  • Page 29 O W N E R S 2406 Assembly Page 28 FITNESS SYSTEMS...
  • Page 30: Weight Training Tips

    O W N E R S W E I G H T T R A I N I N G T I P S Always consult your physician before starting any exercise program. Hoist equipment is designed to maximize your time spent working out.
  • Page 31 O W N E R S 2406 Assembly Page 30 FITNESS SYSTEMS...
  • Page 32 O W N E R S Page 31 2406 Assembly FITNESS SYSTEMS...
  • Page 33 O W N E R S 2406 Assembly Page - 32 FITNESS SYSTEMS...
  • Page 34 O W N E R S D E C A L P L AC E M E N T S Decal Descriptions 1 - 021-0004026 2 - 021-0003008 3 - 021-0013076 4 - 021-0004029 5 - 021-0003070 6 - 021-0003006 7 - 021-0012004 8 - 021-0011010 Page - 33...
  • Page 35: Decal Reference

    O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0004031 021-0012004 SERIAL # DECAL;...
  • Page 36 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. ROUTINE MAINTENANCE Inspect;...
  • Page 37 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 021-0004029 021-0004026 WARNING:...
  • Page 38 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. 26-STD-SX431 Page - 37 2406 Assembly...
  • Page 39 O W N E R S D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation, safety and maintenance. Before use, take the time to read these decals. ROUTINE MAINTENANCE Inspect;...
  • Page 40 O W N E R S Page - 39 2406 Assembly FITNESS SYSTEMS...
  • Page 41: General Maintenance

    O W N E R S HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Check all pieces for signs of visible wear or damage. Check springs in snap hooks and pull-pins for proper tension and alignment.
  • Page 42 O W N E R S Continued: GENERAL MAINTENANCE INFORMATION Cable Tension: F Referring to the Assembly/Owners Manual, check all cable bolts and attachments to be sure they are properly attached. Check slack in cables and readjust cable tension if needed. Seat Sleeves, Turcite Bushings: Wipe down adjusting tubes with a dust free rag before applying lubricant.
  • Page 43 O W N E R S Page - 42 2406 Assembly FITNESS SYSTEMS...
  • Page 44 Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty expressed or implied or any other failure of this product.