BendPak HDSO-14AX Installation And Operation Manual
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BendPak HDSO-14AX Installation And Operation Manual

Four-post open front alignment lifts
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EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
FOUR-POST OPEN FRONT ALIGNMENT LIFTS
COMMERCIAL GRADE
14,000 LBS. CAPACITY
Models:
• HDSO-14P
• HDSO-14AX
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
RECEIVING
The shipment should be thoroughly inspected as soon as it is
received. The signed Bill of Lading is acknowledgement by
the shipping carrier as receipt of this product as listed in your
invoice as being in a good condition of shipment. If any of
these goods listed on this Bill of Lading are missing or dam-
aged, do not accept goods until the shipping carrier makes a
notation on the freight bill of the missing or damaged goods.
Do this for your own protection.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND
COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS
MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS
DIRECTED MAY CAUSE INJURY OR DEATH.
Version A
Version A
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading this
manual and the important safety instructions shown inside.
Keep this operation manual near the lift at all times. Make sure
that ALL USERS read and understand this manual.
Revision A6 – December 2018
Part Number 5900001
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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Summary of Contents for BendPak HDSO-14AX

  • Page 1 FOUR-POST OPEN FRONT ALIGNMENT LIFTS COMMERCIAL GRADE 14,000 LBS. CAPACITY Models: • HDSO-14P Version A • HDSO-14AX Version A Keep this operation manual near the machine at all times. Make sure that ORIGINAL INSTRUCTIONS IN ENGLISH LANGUAGE ALL USERS read this manual.
  • Page 2 Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit: http:/ /www.bendpak.com/support/warranty/...

  • Page 3: Definitions Of Hazard Levels

    Our willingness to assist in uct or property damage. helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Warranty / Serial Number Information ............. . .2 Definitions of Hazard Levels .
  • Page 5 Bendpak lifts are designed to be installed in indoor locations only. Failure to follow Eye protection is essential during installation installation instructions may lead to serious personal and operation activities.
  • Page 6 INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall caus- Wiring should be performed by a certified electrician only.

  • Page 7: Tools Required

    28 days minimum. IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).
  • Page 8 When removing the lift from shipping angles pay close attention as the runways can slide and can cause injury. Prior to removing the bolts make sure the runways are held securely by a fork lift or some other heavy lifting device. Large Window Small Window Cross Tube...

  • Page 9: Floor Plan / Specifications

    FLOOR PLAN * IMPORTANT NOTE * Check diagonal measurements to confirm square layout; diagonal measurements must be equal. Model HDSO-14P HDSO-14AX Lifting Capacity 14,000 lbs / 6350 kg 14,000 lbs / 6350 kg A - Overall Width / Front 143” / 3638 mm 143”...

  • Page 10: Clearances

    CLEARANCES d. The difference is the estimated amount of shim 1. Lift Location: Use architects plan and Engineers thickness needed at each column. automatic level (transit) when available to locate lift. The above shows clearances of a typical bay layout. Lift floor Note: Maximum shim thickness is 1/2”...
  • Page 12 A maximum shim thickness of 2” is pos- sible by ordering optional shim plates. Contact your authorized BendPak Distributor for ordering information. Fig. 3.4 3. Using a forklift or crane, raise the Cross tubes (making sure the Plastic Slide Blocks and Buttons are still in position) and drop down into the top of the Columns.

  • Page 13: Step 4 / Anchoring The Columns

    STEP 4 Fig. 3.5 (Anchoring The Columns) IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011.
  • Page 14 2. Manually raise the Cross Tubes until the primary Safety Locks Fig. 4.3 engage and rest on the lock position second down from the top of the ladder or approximately 66” off the ground. It is impor- tant that the SLACK SAFETY LOCK IS CLEARED. The Slack Safety Lock must never rest on the Safety Ladder.

  • Page 15: Step 6 / Powerside Runway Installation

    STEP 6 4. Position the Powerside Runway on top of the Cross Tubes with the utility rail towards the center. The fitting holes located (Powerside Runway Installation) at the side of the Powerside Runway should be adjacent to the Power Unit Column. Align the holes in the Runway with the 1.
  • Page 16 HDSO-14P/14AX CABLE ROUTING Fig. 7.2 Power Power Unit Unit Power Power Unit Unit IMPORTANT Spacers on the single sheaves are sized specifically for their location; they are different heights from the spacers at the other locations. If you remove a sheave pin, sheave, and the spacers at any location, replace them at the same location in the exact same orientation.

  • Page 17: Step 8 / Cable Sheave Installation

    STEP 8 (Cable / Sheave Installation) STEP 9 (Cable Installation) DO NOT PROCEED unless visual confirmation is made of ALL safety locks. ALL locks MUST be engaged before Failure to route lifting cables as described may lead proceeding. Failure to comply with these instructions may to serious personal injury and/or death to operator or result in severe personal injury or death.

  • Page 18: Step 10 / Power Unit Installation

    STEP 10 (Power Unit Installation) 1. Mount the Power Unit, Air Valve Mounting Bracket, Vibration Dampner, and Flex Tube Mounting Bracket to the Power Unit Mounting Bracket using the M8 hex bolts and Nylock Nuts. Fill the reservoir with 12 quarts of 10-WT hydraulic oil or Dexron automatic transmission fluid.

  • Page 19: Step 11 / Routing Hydraulic Hoses

    The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed by a certified electrician only. PROPER WIRING INSTRUCTIONS ARE AFFIXED TO MOTOR. DO NOT run Power Unit with no oil. Damage to pump can occur. The Power Unit must be kept dry.
  • Page 20 Fig 11.5 90° Air Line Compression Fitting 90° Air Line Compression Fitting 90° O-Ring Fitting 5. Route both the Power Unit Hydraulic Hose and TWO (2) lengths of Air Line through the Flex Hose. (See Fig. 11.6) Fig. 11.2 Fig 11.6 2.

  • Page 21: Step 12 / Routing Air Lines

    STEP 12 7. Connect the hydraulic hose and air line as shown below making sure the hydraulic hose passes through the retain- ( Routing Air Lines) ing rings. MAKE SURE HOSES ARE KEPT CLEAR OF CABLES. There will be one air line hose left unconnected in 1.
  • Page 22 SAFETY AIR LINE ROUTING NOTE: CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED. AIR TUBING ASSEMBLY: SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING. CAUTION: REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF.
  • Page 23 DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES n DO NOT run power unit with no oil.

  • Page 25: Step 13 / Power Unit Hook Up

    STEP 14 STEP 13 (Inspecting The Slack Safety Springs) (Power Unit Hook Up) 1. Have a certified electrician run the Power Supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. The following steps involve the SLACK CABLE SAFETY DEVICE and MAIN SAFETY.

  • Page 26: Step 16 / Attaching Approach Ramps / Tire Stops

    1. Install the approach ramps on the entry side of the lift. Lock is ONE INCH (1”) above the Top Lock Position. The 2. For HDSO-14AX use Lower Pin Tube. (See Fig. 16.1) Cable Nuts MUST be tightened until there is at least one inch of threads protruding through the nut.

  • Page 27: Step 17 / Leveling/Synchronizing

    NOTE: Use a pencil, marking pen or attach a paper clip M14 Hex Bolts, onto the target scale at the crosshair reference. Nuts and Washers Fig. 17.1 Fig. 16.3 Alignment Rollback Turnplate Ramp Spacer Riser 6. Next, move the target and place it at point “B” on the runway.
  • Page 28 Safety locks may not engage at exactly the same time Wheels Chock must be used on the when vehicles are being raised. They should be close. Be rear wheels. (See Fig 18.1) sure that all four corners have passed the SAME safety ladder bar slot before lowering lift on the safety locks.

  • Page 29: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION Rolling Jack maximum weight capacity for use with HDSO-14P or HDSO-14AX is 7,000 lb (3,175 kg) per unit. HDS/HDSO-14LSX Rolling Jack Air Line Kit Installation Part # 5174009 REV 03/21/2012 5174009 HD-9/12/14, HDS/HDSO-14LSX/LSXE AIR LINE KIT PART # Description Qty.
  • Page 30 OPTIONAL EQUIPMENT INSTALLATION Adapter Plate Required for HD-9, -12, HDS-14 Adapter Plate Required for HD-9, 12, HDS-14...

  • Page 32: Step 19 / Operation Instructions

    Use only qualified lift ser- (Lift Operation Safety) vice personnel and genuine BendPak parts to make repairs. • THOROUGHLY train all employees in use and care of lift, using manufacturer’s instructions and “Lifting It Right” and “Safety Tips”...

  • Page 33: Step 20 / Lift Operation Safety

    LIFT OPERATION SAFETY (CONT’D) • ALWAYS keep area around lift free of tools, debris, grease and oil. • NEVER overload lift. Capacity of lift is shown on nameplate affixed to the lift. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING •...

  • Page 34: Maintenance

    2. Check safety locks to ensure they are in good operating condition. Fig 19.1 3. Check cables and sheaves for wear. Replace worn parts as required with genuine BendPak parts. • Lubricate the slide blocks with general purpose grease. Heavy usage may require more frequent lubrication.
  • Page 35 WIRE ROPE INSPECTION AND MAINTENANCE t Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 38 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe.
  • Page 39 t DO NOT leave the controls while the lift is still in motion. t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. t DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
  • Page 40 LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 41 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor nametag.
  • Page 42 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 43 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
  • Page 44 Grease Port / Lubrication Locations Front Post Both sides Lubricate Once A Week Torque Recommendations VALUES ARE STATED IN FOOT POUNDS (ft-lb) SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9 Bolt Size Bolt Size...

  • Page 45: Maintenance Records

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...

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