BendPak HDS-35 Service Manual

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Installation and operation manual (60 pages)

Installation and operation manual (64 pages)

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Service Manual

SERVICE PARTS & DIAGRAMS

BENDPAK

HDS-35

PRODUCT SKU

5175166

DRAWING Nº

5260071

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Summary of Contents for BendPak HDS-35

Page 1 Bend Pak product. It provides comprehensive information on identifying serviceable parts and components and assists in troubleshooting problems and performing assembly /disassembly procedures. BendPak, Inc. Corporate Office Customer Service Desk / Warranty Parts Orders Domestic Sales & Service International Sales &...
Page 2 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS SEE ATTACHED LABEL PLACEMENT SHEET THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:60 THE WRITTEN PERMISSION OF BENDPAK INC. IS SHEET 1 OF 2 PROHIBITED.
Page 3 6528 6343 905 - 1199 3899 3393 7834 2318 1764 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 1524 TITLE: HDS-35 PRODUCTION LIFT VER C (CE CERT) SIZE DWG. NO. 5260071 SCALE: 1:45 SHEET 2 OF 2...
Page 4 5174600 NOTE: UNLESS OTHERWISE SPECIFIED. PROPRIETARY AND CONFIDENTIAL 5250177 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250179 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:50 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 5 5215096 SERIES PROPRIETARY AND CONFIDENTIAL 5250118 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN 5250249 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 6 5215152 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL 5215149 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5215240 ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 7 03/05/2018 00927 ASSEMBLIES ITEM PART DESCRIPTION QTY REV NUMBER 5600266 HDS-35 SERIES EXTENDED DRIVE UP RAMP WELDMENT 5575663 HDS-18/27/35 DRIVE UP RAMP WHEEL 5535012 NUT M12x1.75 NL 5530035 HHB M12 x 1.75 x 130 DO NOT SCALE DRAWING NAME DATE...
Page 8 QTY REV 5600073 HDS-35 POWER SIDE RAMP WELDMENT 5215148 HDS-35 SERIES RAMP SHEAVE ROLLER ASSEMBLY 5620179 HDS-35 SERIES SHAFT WELDMENT, 4 SHEAVE END 5620241 HDS-35 SHAFT WELDMENT, 2 SHEAVE END 5716013 HDS-35 SERIES SHEAVE SPACER 5746089 HDS-18/27/35 SERIES SHEAVE SHAFT PIN...
Page 9 PORTS MUST BE ON THIS SIDE 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: HDS-35 POWER SIDE RAMP ASSEMBLY SIZE DWG. NO. 5215240 SCALE: 1:25 SHEET 2 OF 2...
Page 10 5215598 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 5245019 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5245034 ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:20 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 11 5245015 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS 5245019 THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:25 THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 12 HDS-35 SERIES LARGE WINDOW CROSSTUBE ASSEMBLY 5215604 HDS-35 SERIES SMALL WINDOW CROSSTUBE ASSEMBLY 5215240 HDS-35 POWER SIDE RAMP ASSEMBLY 5215162 HDS-35 SERIES EXTENDED DRIVE UP RAMP ASSEMBLY 5600476 HDS-35 OFF SIDE RAMP WELDMENT 5601141 HDS-18/27/35 SERIES POST WELDMENT 5601143 HDS-18/27/35 SERIES POWER POST WELDMENT...
Page 13 HDS-27/35 SERIES PARTS BAG 5215096 PUSH BUTTON AIR ASSEMBLY 5620194 HDS-27/35 TIRE STOP WELDMENT 5595810 HDS-35 SERIES CABLE ASSY Ø19 x 4102mm ST 5595811 HDS-35 SERIES CABLE ASSY Ø19 x 5836mm ST 5595812 HDS-35 CABLE ASSY Ø19 x 10452mm ST 5595813 HDS-35 CABLE ASSY Ø19 x 12167mm ST...
Page 14 SPECIFICATION FORM PROPRIETARY AND CONFIDENTIAL NEXT ASSEMBLY SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY HD/HDS/HDSO REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 15 PROPRIETARY AND CONFIDENTIAL FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY (*)ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 16 LENGTH SHOWN IS AFTER SWAGING UNLESS OTHERWISE SPECIFIED NEXT ASSEMBLY THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250177 ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 17 PROPRIETARY AND CONFIDENTIAL LENGTH SHOWN IS AFTER SWAGING UNLESS OTHERWISE SPECIFIED THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250177 ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 18 PROPRIETARY AND CONFIDENTIAL LENGTH SHOWN IS AFTER SWAGING UNLESS OTHERWISE SPECIFIED THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 19 LENGTH SHOWN IS AFTER SWAGING UNLESS OTHERWISE SPECIFIED THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 20 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS APPLY #30 GRIT ALUMINUM OXIDE WHEN PAINTING TO TOP ONLY NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:30 THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 21 NEXT ASSEMBLY PROPRIETARY AND CONFIDENTIAL REMOVE ALL WELD SPLATTER THE INFORMATION CONTAINED IN THIS DRAWING IS 5215598 THE SOLE PROPERTY OF BENDPAK INC. ANY PAINT BENDPAK GREY ( RAL-7024) REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:20 THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 22 NEXT ASSEMBLY REMOVE ALL WELD SPLATTER PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS 5215604 THE SOLE PROPERTY OF BENDPAK INC. ANY PAINT BENDPAK GREY (RAL-7024) REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:20 THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 23 5600476 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY APPLY #30 GRIT ALUMINUM OXIDE WHEN PAINTING TO TOP ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:35 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 24 BREAK AND DEBURR ALL SHARP EDGES 0.3mm 5600279 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS 5600293 THE SOLE PROPERTY OF BENDPAK INC. ANY REMOVE ALL WELD SPLATTER REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 25 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm THE INFORMATION CONTAINED IN THIS DRAWING IS 5600293 THE SOLE PROPERTY OF BENDPAK INC. ANY REMOVE ALL WELD SPLATTER REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 26 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS FLAME CUT PERMISSABLE 5600978 THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS SHEET 1 OF 1 5600980 PROHIBITED.
Page 27 PART SPECIFICATION FORM BENDPAK Number: 5900160 MRP Description: HDS TRUCK SERIES INSTALLATION MANUAL Date: 03/07/2018 ECO : 00927 1. Engineering Specification Application: INSTALLATION MANUAL Detailed Description: 2. Vendor Information Approved Vendor Vendor Part # Contact # Preferred Vendor...
Page 28 PART SPECIFICATION FORM BENDPAK Number: 5905103 MRP Description: WARNING ALI/WL 200 Date: 05/06/2013 ECO : 00593 1. Engineering Specification Application: ALI 4 POST SAFETY STICKER KIT Detailed Description: SIZE: 11” L x 8.5” W (279mm x 216mm) 2. Vendor Information...
Page 29 00593 REPLACED 5905105 WITH 5905311 05/21/2015 00683 ITEM NO PART NUMBER DESCRIPTION QTY REV 5905311 BENDPAK LABEL; 4 x 38" WHITE INK 5905556 4-POST SAFETY DECAL DO NOT SCALE DRAWING NAME DATE 1645 LEMONWOOD DR. DRAWN 05/06/2013 SANTA PAULA, CA 93060 ☺...
Page 30 6. Do not permit electric motor to get wet! Motor damage caused by dampness is not covered under warranty. BPK Post Branding Decal-Large_5905311.pdf: PN 5905556 ® BendPak. Inc. P/N 5905556 Material: Clear Adhesive PET 4_Post_Safety_Decal.pdf: Size: 4.25”W x 38”H Size: 4”W x 23”H...
Page 31 OR CONFIGURATION MODIFYING COMPONENTS. BEND BENDPAK LIFTS ARE SUPPLIED WITH CONCRETE FASTNERS MEETING THE CRITERIA AS PRESCRIBED BY ASTM E488 - 96(2003). LIFT BUYERS ARE RESPONSIBLE FOR ANY SPECIAL REGIONAL STRUCTURAL AND/OR SEISMIC ANCHORING REQUIREMENTS SPECIFIED BY ANY OTHER AGENCIES AND/OR CODES SUCH AS THE UNIFORM BUILDING CODE (UBC) AND/OR INTERNATIONAL BUILDING CODE (IBC).
Page 32 4 Post Lifts Product Decal Positioning SEE NEXT PAGE FOR LABEL PLACEMENT HEIGHT E, C **FOR ALI APPROVED LIFTS ONLY Back of Post (Top to Bottom) G, D, H, I or J, F Front of Post (Top to Bottom) Side of Post (Front &...
Page 33 4 Post Lifts Product Decal Positioning Views of Powerside Post BACK OF SIDE OF FRONT OF POST POST POST PART SPECIFICATION FORM BENDPAK Number: 5905645 MRP Description: MAX CAP NRTL DANGER 7K Date: 05/06/2013 ECO : 00593 1. Engineering Specification...

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