ABB HT599244 Operation Manual page 31

Operation Manual / 4 Product description / A150-M58/68
Table of contents
Product description
1 Introduction............................................................................................................ 4
1.1 Essential information................................................................................................... 4
1.2 Registered trademarks ................................................................................................ 4
1.3 Related documents........................................................................................................ 5
1.4 Layout and function of the turbocharger ................................................................ 6
1.5 Warning plates on the turbocharger......................................................................... 8
1.6 Locations of the rating plates.................................................................................... 9
2 Removing and Installing...................................................................................... 10
2.1 Turbocharger weight and transportation .............................................................. 10
2.2 Removing the turbocharger....................................................................................... 11
2.3 Installing the turbocharger ........................................................................................ 14
3 Commissioning .................................................................................................... 19
3.1 Oil supply ....................................................................................................................... 19
3.2 Inspection procedures ................................................................................................ 21
3.3 Commissioning after taking out of operation....................................................... 23
4 Monitoring operation .......................................................................................... 24
4.1 Oil pressure, oil temperature.................................................................................... 24
4.2 Exhaust gas temperature before turbine .............................................................. 26
4.3 Turbocharger speed .................................................................................................... 27
5 Operation and service ......................................................................................... 30
5.1 Noise emission ............................................................................................................ 30
5.2 Service work .................................................................................................................. 32
5.3 Expected replacement intervals .............................................................................. 35
5.4 Stopping the engine.................................................................................................... 37
6 Periodic maintenance work ................................................................................ 38
6.1 Foreword to maintenance......................................................................................... 38
6.2 Cleaning the compressor during operation .......................................................... 39
6.3 Cleaning the turbine during operation................................................................... 42
6.4 Cleaning components mechanically ....................................................................... 46
7 Eliminating malfunctions.................................................................................... 57
7.1 Malfunctions when starting....................................................................................... 57
7.2 Malfunctions during operation ................................................................................ 58
7.3 Turbocharger is surging ............................................................................................. 61
7.4 Malfunctions when stopping.................................................................................... 62
7.5 Speed measurement system .................................................................................... 63
© Copyright 2020 ABB. All rights reserved. HZTL4041_EN Rev.D March 2020