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NG3000(A) & 5000(A)
User Manual
NG3000-5000 User Manual Rev 2 RSID 197 06/10/21

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Summary of Contents for Peak Scientific NG2000A

  • Page 1 NG3000(A) & 5000(A) User Manual NG3000-5000 User Manual Rev 2 RSID 197 06/10/21...
  • Page 2: Table Of Contents

    Contents Change History How to use this Manual Introduction Warranties and Liabilities Safety Notices Symbols Safety Notice to Users Declaration of Conformity Environmental Declaration Technical Specification Unpacking Installation Generator Environment Removing the generator from the shipping crate Generator Overview General Dimensions Removal of Transit Brackets Wall Mounting Rear Connections...
  • Page 3: Change History

    Users can refer to the contents page to find the relevant information. Please review each of the following sections carefully. Thank you for selecting Peak Scientific to meet your gas generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Scientific or the Peak Partner from which you purchased your generator.
  • Page 4: Introduction

    Introduction The NG range of ultra high purity nitrogen generators have been designed primarily for GC applications and other applications requiring the highest purity nitrogen. These models provide a source of Nitrogen gas with other features including: • Available with or without an external compressor •...
  • Page 5: Warranties And Liabilities

    Warranties and Liabilities 1. The Company warrants that it has title to the Goods. 2. Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material respects with any specification referred to in the Order Confirmation (as the same may be amended) and shall, subject thereto, be free from defects in material and workmanship for the lesser of a period of twelve months from the date of delivery or thirteen months from the date of dispatch...
  • Page 6: Safety Notices

    If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Scientific, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
  • Page 7: Declaration Of Conformity

    • Restriction on the use of certain hazardous substances in electronic equipment (RoHS) Directive 2011/65/EU as amended by EU 2015/863. • FCC 47 CFR Part 15 class A Unintentional radiators; Conducted and Radiated emissions limits. Signed for and on behalf of Peak Scientific by Signed: Name: Fraser Dunn...
  • Page 8 BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use – EMC Requirements. • The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended. Signed for and on behalf of Peak Scientific by Signed: Name: Fraser Dunn...
  • Page 9 WEEE Compliance Statement The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113 and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU apply to all electrical and electronic equipment placed on the market in the UK and EU covered by the scope of regulations which can be found in the Government Guidance Notes (PDF) produced by the Department for Business Innovation and skills for the UK and here for Europe.
  • Page 10: Technical Specification

    Technical Specification NG3000 Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 25°C (75°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* 10°C (50°F) Maximum Storage Temperature* 25°C (75°F) *NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.
  • Page 11 Technical Specification NG3000A Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* 10°C (50°F) Maximum Storage Temperature* 25°C (75°F) *NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.
  • Page 12 Technical Specification NG5000 Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 25°C (75°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* 10°C (50°F) Maximum Storage Temperature* 25°C (75°F) *NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.
  • Page 13 Technical Specification NG5000A Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* 10°C (50°F) Maximum Storage Temperature* 25°C (75°F) *NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation.
  • Page 14: Unpacking

    Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to unpacking. Any damage should be reported immediately to the carrier and Peak Scientific or the Peak Partner from where the unit was purchased. Follow the unpacking instructions posted on the side of the crate. It will require two people to remove the unit from the shipping crate and to manoeuvre the generator to the desired location.
  • Page 15: Installation

    Installation Generator Environment The generator is designed for indoor use only. It should be installed adjacent to the application(s) it is supplying. If this is not convenient then the unit can be sited elsewhere, however, consideration should be made of the lengths of pipe runs as pressure drops can result from extended runs of pipe.
  • Page 16: Removing The Generator From The Shipping Crate

    Removing the generator from the shipping crate The generator weighs over 57kg and as such should be unpacked by two people using the following method. All the screws encircled in RED should first be removed from the shipping crate, there are approximately 16 screws, and the front door should then be removed.
  • Page 17: Generator Overview

    Generator Overview General Dimensions 430.00 mm 410.00 mm The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. WARNING Page 17...
  • Page 18: Removal Of Transit Brackets

    Removal of Transit Brackets The transit brackets must be removed prior to switching the unit on. Failure to do so will result in damage to the equipment. This will void the warranty on the Generator and will result in a chargeable repair. CAUTION To remove the transit bracket first remove the 11 screws on the front panel as shown, then remove the front panel from the generator.
  • Page 19: Wall Mounting

    Wall Mounting The NG range generator is designed to be mounted against a wall for safety reasons. Supplied in the generator fittings kit are all the fittings required to wall mount the generator. Detailed below are the necessary steps to mount the unit to a wall. Locate the screw in the top rear corner of the unit, beside the yellow warning label.
  • Page 20: Rear Connections

    Rear Connections The Nitrogen Generator should be connected to a clean, dry source of compressed air. A minimum pressure of 120 psi is required. Any doubts as to the suitability of the compressed air supply should be referred to the factory for advice. The generator has two ¼”...
  • Page 21: Electrical Connection

    Electrical Connection Connect the generator to an appropriate 110 or 230 volt single-phase supply, refer to the generator serial plate for input specification and ensure your supply matches the requirements. If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can be fitted by a qualified electrician.
  • Page 22: Start-Up Sequence

    Start-Up Sequence Before the Generator is connected to the application, the Generator should be operated in isolation (i.e. not connected to the application) for thirty minutes. This is to ensure any impurities present are purged from the system. Failure to do this may harm the application. CAUTION With the generator installed as described earlier, connect power to the unit and turn it on.
  • Page 23: Normal Operation

    Unusual Operation If at any time the generator begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Scientific or the Peak Partner from which the generator has been purchased. Page 23...
  • Page 24: Service Requirements

    Service Requirements Service Schedule Purchase Interval Component Part No. Qty. 6 Months Compressor Inlet Filter * 02-4187 Separator Filter Element 02-4335 12 Months Exhaust Silencer Element 02-4336 Silencer Element 02-1016 *(A) Versions only As an alternative to purchasing the 12 month service items individually an Annual Service Kit is available as one part number.
  • Page 25: Peak Protected

    Peak Protected With Peak Scientific you invest in not only a product but peace of mind. With a network of certified Peak engineers stationed throughout the globe, Peak’s rapid response team are never far away and our commitment is to keep your generator running day in, day out, protecting your laboratory workflow.
  • Page 26: Cleaning

    Cleaning Clean the outside of the generator only using warm soapy water and a clean damp cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use. Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator.
  • Page 27 Important! You have 1 month to register your Peak Scientific product from the date of installation. Once registered the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.
  • Page 28 Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries across every continent around the world. This allows us to provide an industry-leading rapid response service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top priority.

This manual is also suitable for:

Ng3000aNg5000aNg3000Ng5000

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