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Summary of Contents for Peak Scientific Genius 1022
- Page 1 Genius 1022 User Manual 2012 © Peak Scientific - Rev 0 – 30/04/12...
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Page 2: Table Of Contents
General Dimensions Removal of Transit Brackets Unit Controls Rear Connections Drain Connection Electrical Connection Start-up Sequence Connecting to the Application Tubing Lengths Product Warranty Registration Contact Information Normal Operation Page 2 2012 © Peak Scientific - Rev 0 – 30/04/12... - Page 3 Unusual Operation Service Requirements Service Schedule Service Indication Stage 1 Stage 2 Service Indication Reset Service Plans Cleaning High Duty Indication High Duty Indication Reset Indication of Fault Trouble Shooting Page 3 2012 © Peak Scientific - Rev 0 – 30/04/12...
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Page 4: Change History
Please review each of the following sections carefully. Thank you for selecting Peak Scientific to meet your Gas Generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Scientific or Peak Partner from which you purchased your Generator. -
Page 5: Introduction
Genius 1022 User Manual Introduction The Genius 1022 has been developed to cater for systems which require a Nitrogen gas supply. This model provides a source of Nitrogen gas with other features including: • Small in size – fits under a standard lab bench •... -
Page 6: Warranties And Liabilities
(other than pursuant to clause 6 above) that may be suffered by the Customer or any third party. Page 6 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 7: Safety Notices
The attention of UK users is drawn to the Health and Safety at Work Act 1974, and the Institute of Electrical Engineers regulations. Page 7 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 8: Declaration Of Conformity
PO Box 73, Blindern, N-0314 Oslo D-76327 Pfinztal-Soellingen Norway Germany Signed By: Name: Chris Pugh Position: Engineering Director Done at: Peak Scientific Instruments Ltd, Inchinnan, Scotland. Date: April 2012 Page 8 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 9: Environmental Declaration
Where a specific certificate of compliance is required, this can be requested, on a product serial number basis, directly from Peak Scientific Instruments Ltd, by contacting us through our website on www.peakscientific.com... -
Page 10: Technical Specification
Dimensions in cm (inches) W x D x H 60 x 75 x 71.2 (23.6 x 29.5 x 28) Weight 95 kg (209 lb) Shipping weight 150 kg (330 lb) Noise level 54 dBA @1m Page 10 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 11: Unpacking
Note: Included with the Generator is a “Fittings Kit” containing mains power leads for UK, EU and US also all the required fittings. Be careful not to discard these with the packaging. Page 11 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 12: Installation
General Dimensions 600mm 750mm 712mm Figure 1: General dimensions The Generator must always be placed on a level surface. Failure to do so will affect the performance of the Generator. Page 12 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 13: Removal Of Transit Brackets
Figure 2: Remove the four screws these must be refitted if the Generator is to be transported again. Note. Do not re-fit door panels in preparation for Voltage Check Figure 3: Slide bracket out Page 13 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 14: Unit Controls
Genius 1022 User Manual Unit Controls High Duty Service Nitrogen Pressure Gauge Power switch Left Hand Side Right Hand Side Figure 4: Unit controls display Figure 5: PLC display Page 14 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 15: Rear Connections
Fit the 6mm push fit fitting (item 2 from fittings kit) to the drain port located on the output panel (see Figure 6). Tighten using a 16mm or 5/8” spanner. Use Page 15 2012 © Peak Scientific - Rev 0 – 30/04/12... - Page 16 If a container is used it should be emptied at regular intervals. The container must NOT have an air tight seal as water and air are expelled at pressure. Page 16 2012 © Peak Scientific - Rev 0 – 30/04/12...
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Page 17: Electrical Connection
Generator. To ensure that the correct voltage is being supplied to the Generator, the Genius 1022 comes equipped with an inbuilt voltmeter. This is located on the underside of the compressor compartment, Figure 7 below, and will measure and display the mains voltage that is being supplied to the Generator. - Page 18 When the Generator is switched on, the input voltage will be displayed on the voltmeter. If this reading is 219V or less, then we would highly recommend fitting a transformer. This can be ordered directly from Peak Scientific with the order number being as below.
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Page 19: Start-Up Sequence
This compressor cycling is normal and will continue throughout the operation of the Generator. When the system has been operated for a period of 30 minutes, all the internal pipe-work and storage tanks will have been purged with Nitrogen. Page 19 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 20: Connecting To The Application
Generator use 10/8 and the final 10 meters to the application use 6/4 tubing). Keep the connections and bends to a minimum. The imperial equivalents are: 6/4 = 1/4” O/D, 3/16” I/D. 10/8 = 3/8” O/D, 5/16” I/D. Page 20 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 21: Product Warranty Registration
Installation and Maintenance Visits: tel: +44 (0)141 530 4190 Service Contract Quotation and Renewals: tel: +44 (0)141 530 4185 email: maintenance@peakscientific.com Spare Part Enquiries: tel:+44 (0)141 530 4181 email: spares@peakscientific.com Page 21 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 22: Normal Operation
Unusual Operation If at any time the Generator begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Scientific or the Peak Partner from which the Generator has been purchased. Page 22 2012 © Peak Scientific - Rev 0 – 30/04/12... -
Page 23: Service Requirements
08-4780 Table 3: Annual Service Kit Service Indication The Genius 1022 counts the accumulative run-time (in hours) for the internal compressors. The Generator has the following Service Indication Stages:- Stage 1 Once either compressor reaches a total of 3750 run hours the service LED indicator (yellow) on the front of the Generator will illuminate. -
Page 24: Service Indication Reset
Service Plans Peak Scientific offer two service plans. The Complete Service Plan, specifically designed for Generators operated in critical environments, also includes full breakdown cover, guaranteed response times and Generator upgrades if available. -
Page 25: High Duty Indication
Generator. High Duty Indication The Genius 1022 has a ‘HIGH DUTY’ indicator on the front panel. This indicator monitors the running condition of the internal compressors and illuminates when they have been operating continually for a period of 8 hours. -
Page 26: Trouble Shooting
Yellow “HIGH DUTY” LED on • Ensure ambient temperatures are within the front panel is on constantly. specification. • Ensure there are no leaks between the Generator and the mass spec. Page 26 2012 © Peak Scientific - Rev 0 – 30/04/12... - Page 27 Tel: +1 866 647 1649 Tel: +886 2 8226 2383 Fax: +49 (0)69 677 33 200 Fax: +86 21 6182 6777 Fax: +1 978 608 9503 Fax: +886 2 8226 9499 2012 © Peak Scientific - Rev 0 – 30/04/1...
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