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CODE 090130-1203
O P E R A T I O N M A N U A L
Thank you for purchasing this product.
This operation manual describes precautions that are important for preventing accidents as
well as the procedures used to handle the product.
To ensure safety, read this operation manual and the attached warranty thoroughly before
use, and use the product correctly.
After reading this operation manual and the warranty, keep them in a safe place where they
can be referred to at any time.
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Table of Contents
Related Manuals for Sibata HV-CW
Summary of Contents for Sibata HV-CW
- Page 1 CODE 090130-1203 O P E R A T I O N M A N U A L Thank you for purchasing this product. This operation manual describes precautions that are important for preventing accidents as well as the procedures used to handle the product. To ensure safety, read this operation manual and the attached warranty thoroughly before use, and use the product correctly.
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Page 2: Table Of Contents
Contents Before Use ........................3 Safety Precautions ......................4 Product Overview ......................7 Features ........................... 7 Names of Parts ........................ 8 Installation ........................10 Conveyance ......................10 Assembly and Installation Procedure ..............11 Wiring Methods ....................... 13 Attaching the Shuttle Tube ..................14 Attaching the Filter Case .................. -
Page 3: Before Use
If you discover any errors or omissions, however, please contact your Sibata representative. The copyright of this operation manual belongs to Sibata Scientific Technology Ltd. The reproduction of all or part of this operation manual without prior written permission from Sibata Scientific Technology Ltd. -
Page 4: Safety Precautions
Safety Precautions The precautionary information that appears in this operation manual is for ensuring that the product is used safely and for preventing injury to you and other people and damage to equipment. It is all important for ensuring safety and so be sure to read it thoroughly before using the product and observe it during use. - Page 5 When the abnormality is judged to be caused by this product, turn the power switch OFF, disconnect the power plug and contact your Sibata distributor where you purchased the product. Do not use this product in an abnormal state or allow it to be dismantled for repair by non-service personnel.
- Page 6 Do not insert screws or other foreign objects into the suction and exhaust ports. Doing so might cause malfunction. Should foreign objects get inside this product, immediately turn the power switch OFF, disconnect the power plug, and contact your Sibata distributor where you purchased the product.
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Page 7: Product Overview
Product Overview The HV-CW are samplers intended for outdoor use. These products sample suspended dust in the open face, and provide quantitative analysis of dust concentration and composition. High-accuracy flow rate control is provided by a differential pressure detection system, and instantaneous and cumulative flow rate values are displayed digitally. -
Page 8: Names Of Parts
Names of Parts (11) (12) (13) (14) (10) (17) (16) (15) (18) (1) Door (10) Main unit (2) Flush lever handle (11) Cable stopper (3) Snap fastener (12) Power plug (4) Canopy (13) Handles (5) HV-RW-K1 Controller (14) Metal connector (6) Hopper (15) Folding stand (7) Shuttle tube... - Page 9 HV-RW-K1 Controller (1) Power switch (5) USB (B) connector (2) Circuit protector (6) Flow meter suction port (with protective cap) (3) Touch panel (7) Atmospheric temperature sensor connector (4) [START/STOP] button (8) Atmospheric pressure sensor tube Hopper (1) Hopper (6) Hopper top stage guide (2) Perpendicular bolt (7) Filter stopper (3) Sliding cover...
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Page 10: Installation
Installation Conveyance Always move the canopy, main unit, and folding stand separately. Moving the product in the assembled state could cause damage. Confirm that four quick clamp knobs and two mini-knobs are securely fastened in the canopy. Always check the following to ensure the hopper is fastened to the main unit. Ensure that the hopper is fitted into the hopper top stage fixing block and that the hole is sealed with the sliding cover. -
Page 11: Assembly And Installation Procedure
Assembly and Installation Procedure Be sure to move the product disassembled into three sections. Install the product on a flat surface. Avoid high moisture, high humidity sites, sites in proximity to flames or heat sources, and extremely dusty sites. 1. Place the folding stand in position. With the bracket backstop oriented toward the back, unfold the stand until the wires are taut and then spread open the brackets slightly. - Page 12 4. Install the mini-knobs. Remove the two mini-knobs from inside the canopy and screw them into the holes on the side of the brackets to securely fasten the main unit to the folding stand. Be sure to use a rope to keep the product from tipping over. Use the handles to secure the rope.
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Page 13: Wiring Methods
Wiring Methods Insert the metal connector plug on the power cord into the metal connector jack on the back side of the main unit. Make sure the connector keyway is properly aligned. Then secure the plug by rotating the outer ring. Use a single phase 180 V to 264 V power supply. -
Page 14: Attaching The Shuttle Tube
Attaching the Shuttle Tube Remove the protective cap from the flow meter suction port and place a ferrule gasket. Then place the shuttle tube on the port and secure them with the clamp. Place a ferrule gasket on the shuttle tube. Be careful of the shuttle tube orientation. -
Page 15: Attaching The Filter Case
Attaching the Filter Case Ensure that a filter is mounted in the filter case. Then put the filter case to the hopper. Mount washers on the perpendicular bolts. Then attach the quick clamp knobs and fasten them. If a quick clamp knob is fastened too tightly, it may end up spinning freely, and there is a risk of damage to the quick clamp knob and the perpendicular bolt. -
Page 16: Capability Of This Product
Others We accept special orders for additional connecting parts and special measurements. Contact your Sibata distributor where you purchased the product. Product Limitations This product is a suction based sampler. Note that it is not capable of the following:... -
Page 17: Touch Panel
Touch Panel This product is equipped with a touch panel liquid crystal display. Operations can be performed by touching the display directly. Press the [START/STOP] button to start sampling. Touch keys are arranged at various points on the respective touch panel screens. Operations can be performed by touching them. -
Page 18: Main Screen
Main Screen When the power is first turned ON, "System Initializing" will be displayed for 5 seconds. The screen then changes to the following screen: Controller model Serial number Software version If you touch the screen while this screen is displayed, or simply wait approximately 5 seconds, the system will proceed to the main screen, shown below. -
Page 19: Sampling Method
Sampling Method Setting the Flow Rate Touch the numerical region of the flow rate settings directly to proceed to the flow rate setting screen, where the flow rate can be set. In the flow rate setting screen, press the numerical keys to enter the desired flow rate. Press to confirm the numerical value and return to the main screen. -
Page 20: Setting The Operation Start Timer
Setting the Operation Start Timer Press the characters in the operation start timer area to switch between the delay timer and the clock timer. The delay timer, shown onscreen as DELAY , starts the operation after a certain period of time has elapsed. The clock timer, shown onscreen as CLOCK , starts the operation at a specific hour and minute. - Page 21 Press the numbers next to CLOCK to proceed to the start time setting screen, where the starting time can be set. If the numbers next to CLOCK show a time earlier than the present time, when the numbers are pressed, the next full hour after the present time will be shown, and the system will proceed to the start time setting screen.
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Page 22: Setting The Operation End Timer
Setting the Operation End Timer Press the characters in the operation end timer area to switch between the sampling timer and the volume timer. The sampling timer, shown onscreen as TIMER, ends the operation after the configured period of time has elapsed. The volume timer, shown onscreen as VOL., ends the operation when the configured cumulative flow rate has been reached. - Page 23 Press the numbers next to VOL. to proceed to the ending cumulative flow rate setting screen, where the ending cumulative flow rate can be set. Entering 0.0 m will engage manual operations, in which pressing the [START/STOP] button will stop operations. The system will automatically stop however when 99,999.9 m is reached.
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Page 24: Starting Operations
Starting Operations In the main screen, confirm the setting conditions. In the example in the figure below, the set flow rate is 1,000 L/min, operations start 1 hour later, and operations continue for 8 hours. Press the [START/STOP] button to start operations. The [START/STOP] button must be pressed to start operations, even if the timer has been set. -
Page 25: During Operation
During manual operation, as soon as the [START/STOP] button is pressed, the blower will run, and the sampler will start operating. When the timer has been set, the following screen appears, and the system remains in standby until the configured date and time. During standby, the message "WAIT" will blink onscreen. -
Page 26: Error Displays
Error Displays If an error occurs during operation, this product will log the error (See page 33.). Unless the error involves the blower however, the blower will not stop, and operation will continue. If an error occurs, it will be indicated onscreen. Error Item Internal battery FL: Flow rate error... -
Page 27: Power Outages
Power Outages If a power outage occurs during operation, the product will turn off and stop operating. The remaining sampling will continue after power is restored. E.g.) If an 8 hour sampling period has been set, and a 1 hour power outage occurring during this time, sampling will be delayed by 1 hour, but the full 8 hours of sampling will be completed. -
Page 28: Mode Display
Mode Display In the main screen and other screens, press MODE to view environmental information. The displayed items will differ before and after blower operation. Prior to Operation (before the [START/STOP] button is pressed) Press MODE to toggle in sequence between the screens shown below. Press to return to the main screen. - Page 29 During Standby (after the [START/STOP] button is pressed but before the blower runs) Press MODE to toggle in sequence between the screens shown below. Press to return to the main screen. MODE Atmospheric temperature Atmospheric pressure During Operation (blower operating) Press MODE to toggle in sequence between the screens shown below.
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Page 30: Menu
Menu In the main screen, press MENU to display the menu shown in the following figure. Sampling data Toggling flow rate correction method Time setting Error setting Screen setting ESC key Serial No. setting Calibration mode Sampling data Displays the last 5 sets of sampling data. (See page 31.) ············... -
Page 31: Sampling Data
Sampling Data In the main screen, press SAMP. DATA to review previous sampling data (up to the last 5 sets). Press 1 to review the most recent sampling data. The most recent 5 sets can be viewed by pressing the other numbers respectively. If no sampling data exists, the message "NO DATA"... - Page 32 The sampling data is shown over a total of 4 pages. Press to toggle between the pages. Sampling start time Sampling time Cumulative flow rate Flow rate settings Average flow rate Flow rate correction method Atmospheric pressure Maximum Minimum Average Atmospheric temperature Maximum Minimum...
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Page 33: Detailed Error Display
Detailed Error Display TRBL is displayed when an error has occurred. Press TRBL to view detailed error information. The error details can be viewed as shown below. The last 5 errors are logged in sequence from the oldest, and can be viewed by pressing the respective number keys. The 6th and subsequent errors are not logged. -
Page 34: Setting The Time
Setting the Time In the menu screen, press RTC SET to display the screen in the figure at right. From the left, the display shows the year, month, day, hour, minute, and second. Press the respective numerical regions to proceed to the numerical value entry screen. -
Page 35: Setting The Screen
Setting the Screen In the menu screen, press DISPLAY to display the screen setting screen in the figure at right. Press + and or - keys of “Brightness” to adjust the brightness for screen. When settings are complete, press ESC to return to the menu screen. -
Page 36: Setting The Error
Setting the Error In the menu screen, press TRBL SET to display the error setting screen as in the figure below. Press the respective numerical regions to proceed to the numerical value entry screen. Set the respective threshold values. Press to return to the menu screen. -
Page 37: Calibration Mode
Calibration Mode In the menu screen, press CAL to switch to calibration mode. This section only describes the operating methods in the calibration mode. When performing an actual calibration, see the section on calibration methods. (See page 39.) SPAN key ZERO key Flow rate Atmospheric pressure... -
Page 38: Leak Check
Leak Check Press LEAK CHECK to switch to leak check mode. Press to return to the calibration screen. For the leak check, prepare an HV rectangular rubber plate (sold separately). Attach it to the filter case using the same procedures as for attaching filters, and seal off the sampler's suction port. -
Page 39: Calibration Methods
An optionally available standard flow meter can be attached to the sampler's intake side. Calibration at the work site is simplified by using Sibata OF-1S orifice flow meter (sold separately) as the standard flow meter (Rectangular adapter for orifice flow meter is required. -
Page 40: Atmospheric Pressure Calibration
Atmospheric Pressure Calibration Calibration can similarly be performed with respect to the atmospheric pressure sensor. Prepare a standard pressure gage, remove the atmospheric pressure sensor tube, and connect the gage. 1. In the calibration mode, set the atmospheric pressure span value to 1.000, and return the zero value to 0.000. -
Page 41: Flow Rate Correction Method
HyperTerminal can be used. A special USB driver is required for communications. The USB driver can be downloaded from Sibata website: (http://www.sibata.co.jp/technology/technology-27640/) In addition, please refer to the online manual available at Sibata website for details on communications commands. - 41 -... -
Page 42: Maintenance
1. One year has elapsed since flow rate calibration by the manufacturer. 2. The internal battery run-down icon is lit. 3. The packing or rubber parts have become stiff, or cracks have developed. If any other problems arise, contact your Sibata distributor where you purchased the product. - 42 -... -
Page 43: Troubleshooting
The clock time is not The internal battery is dead. The battery must be replaced. right, or the clock reads (The internal battery icon is Contact your Sibata distributor where "2000/1/1" when the lit.) you purchased the product. power is turned OFF. -
Page 44: Main Specifications
Main Specifications Item Code 090130-1203 Model HV-CW Standard Suction Flow Rate 100 or 700 L/min (quartz fiber filter + polyurethane foam, 2) Configurable Flow Rate Range 100 to 1200 L/min Within ±5 % of the set flow rate Accuracy of Constant Flow Rate... -
Page 45: Spare Parts
Spare Parts Item Code Product Name Details SUS outer tube × 1; conveyance canopy × 2; clamp (with lock) × 2; 080130-0971 Shuttle tube urethane holder (not including urethane) × 1 Glass inner tube for urethane 080130-0972 Urethane holder (not including urethane) For 8"... -
Page 46: Warranty And Repair
For details of repair after the Warranty has expired, contact your Sibata distributor where you purchased the product. The product shall be repaired for a fee only if Sibata judges that repair shall restore its functions, and its functions can be sustained in the future only in accordance with specified methods of use. -
Page 47: Trouble Notification Sheet
Please fill in this sheet in as much detail as possible. Also, attach this sheet when asking for repair. High Volume Air Sampler HV-CW Trouble Notification Sheet If the sampler malfunctions, make a copy of this sheet, fill it in and contact your Sibata distributor where you purchased the product. Entry Date (y/m/d): Product Conditions of Use Serial No.:... - Page 48 Note) Shape, dimensions, specifications, and other product information are subject to change without notice in the interest of product improvement to the extent that product functions and applications will not be impaired.
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