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OPERATION MANUAL
Thank you for purchasing this product.
This operation manual describes precautions that are important for preventing accidents
as well as the procedures used to handle the product.
To ensure safety, read this operation manual and the attached warranty thoroughly before
use, and use the product correctly.
After reading this operation manual and the warranty, keep them in a safe place where
they can be referred to at any time.
High Volume Air Sampler
HV-500R series
CODE 090130-31
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Table of Contents
Related Manuals for Sibata HV-500R Series
Summary of Contents for Sibata HV-500R Series
- Page 1 CODE 090130-31 High Volume Air Sampler HV-500R series OPERATION MANUAL Thank you for purchasing this product. This operation manual describes precautions that are important for preventing accidents as well as the procedures used to handle the product. To ensure safety, read this operation manual and the attached warranty thoroughly before use, and use the product correctly.
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Page 2: Table Of Contents
Contents Before Use ····································································································· 1 ■ About this operation manual ······································································· 1 ■ Checking the package ················································································ 1 Safety Precautions ·························································································· 2 ■ About the User (Important) ··········································································· 2 ■ Warning Labels ························································································· 2 Product Overview ···························································································· 5 ■ Features ··································································································· 5 ■... -
Page 3: Before Use
If you discover any errors or omissions, however, please contact your Sibata representative. The copyright of this operation manual belongs to Sibata Scientific Technology Ltd. The reproduction of all or part of this operation manual without prior written permission from Sibata Scientific Technology Ltd. is prohibited. Checking the Package Check the contents of the package before using the product. -
Page 4: Safety Precautions
Safety Precautions The precautionary information that appears in this operation manual is for ensuring that the product is used safely and for preventing injury to you and other people and damage to equipment. It is all important for ensuring safety and so be sure to read it thoroughly before using the product and observe it during use. - Page 5 When the abnormality is judged to be caused by this product, turn the power switch OFF, disconnect the power plug and contact your Sibata agent. Do not use this product in an abnormal state or allow it to be dismantled for repair by non-service personnel. Doing so might cause malfunction or accidents.
- Page 6 Doing so might damage the hardware, for example. Note that, should some nonconformity occur, Sibata does not assume any liability whatsoever for compensation of data or content that could not be acquired or logged as a result, loss of data or other content, and other direct and indirect damages relating to the preceding.
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Page 7: Product Overview
Product Overview The HV-500R is sample suspended dust in the open face, and provide quantitative analysis of dust concentration and composition. High-accuracy flow rate control is provided by a differential pressure detection system, and instantaneous and cumulative flow rate values are displayed digitally. Reductions in suction flow rate due to increased dust collection are minimized thanks to a constant flow rate function. -
Page 8: Capability Of This Product
A special orifice flow meter can be attached to perform flow rate calibrations. Others We accept special orders for additional connecting parts and special measurements. Contact your Sibata agent. Product Limitations This product is a suction based sampler. Note that it is not capable of the following: ... -
Page 9: Name Of Parts
Name of Parts Front・Suction side ⑨ ⑧ ③ ② ④ ① ⑤ ⑥ ⑦ ⑪ ⑩ ① Suction port ② Atmospheric pressure sensor port ③ Outside air temperature sensor ④ Clip holder ⑤ Filter clip (standard accessories) (The above figure has a filter.) ⑥... -
Page 10: Rear・Exhaust Side
Rear・Exhaust side ⑫ ⑬ ⑮ ⑭ ⑫ Handle ⑬ Exhaust ⑭ Power connector ⑮ Circuit protector - 8 -... -
Page 11: Operation
Operation Preparation Replacement of the collecting filter Set a φ110mm Filter no a Filter clip. Front side of the filter turns up as illustrated below. Clip ring Convex (Two points） φ110mm Filter Front up Filter clip Slit (2 places) ※... -
Page 12: Touch Panel
Wiring Methods Use a single phase 220 V power supply. (180 V to 264 V can be used.) Be sure to ground this product. If you wish to use a non-specified voltage, contact your Sibata agent. Green : Grounding wire... -
Page 13: Main Screen
Touch panel protection sheet A Touch panel protection sheet is enclosed. Please put the protection sheet on the touch panel if any damages on the touch panel are concern depending on a sampling situation. Main Screen When the power is first turned ON, "System Initializing" will be displayed for 5 seconds. The screen then changes to the following screen: High Volume Air Sampler Model name... -
Page 14: Sampling Method
Sampling Method Setting the Flow Rate Touch the numerical region of the flow rate 0 9 / 0 3 1 3 : 4 0 : 0 0 25deg settings directly to proceed to the flow rate setting FLOW SET 500 L/min screen, where the flow rate can be set. - Page 15 Setting the Operation Start Timer Press the characters in the operation start timer area to switch between the delay timer and the clock timer. The delay timer, shown onscreen as [DELAY], starts the operation after a certain period of time has elapsed. The clock timer, shown onscreen as [CLOCK], starts the operation at a specific hour and minute.
- Page 16 25deg Press the numbers next to [CLOCK] to proceed to 0 9 / 0 3 1 3 : 4 0 : 0 0 the start time setting screen, where the starting time FLOW SET 500 L/min can be set. ST. CLOCK 09/03 14:00 * If the numbers next to [CLOCK] show a time SAMP.
- Page 17 Setting the Operation End Timer Press the characters in the operation end timer area to switch between the sampling timer and the volume timer. The sampling timer, shown onscreen as [TIMER], ends the operation after the configured period of time has elapsed. The volume timer, shown onscreen as [VOL.], ends the operation when the configured cumulative flow rate has been reached.
- Page 18 Press the numbers next to [VOL.] to proceed to the 25deg 0 9 / 0 3 1 3 : 4 0 : 0 0 ending cumulative flow rate setting screen, where the ending cumulative flow rate can be set. FLOW SET 500 L/min START DELAY 01hr00min * Entering 0.0 m...
- Page 19 Starting Operations In the main screen, confirm the setting conditions. In the example in the figure below, the set flow rate is 1,000 L/min, operations start 1 hour later, and operations continue for 8 hours. 25deg 0 9 / 0 3 1 3 : 4 0 : 0 0 FLOW SET 500 L/min...
- Page 20 After the [START/STOP] button has been pressed, if the flow meter inadvertently responds to a slight airflow, a zero error will occur and the following screen will be displayed. ZERO ERROR 23.2 Press [ESC] to return to the main screen. Then press the [START/STOP] button again. * A zero error determination will be made when the [START/STOP] button is pressed, even under timer operation.
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Page 21: Error Displays
Operation completed When an operation is finished, an Integrated Flow Volume is displayed as shown below. 0 9 / 0 3 1 3 : 4 0 : 0 0 25deg TOTAL MODE ＥＳＣ Key to back to Main display. Error Displays If an error occurs during operation, this product will log the error. -
Page 22: Power Outages
Power Outages If a power outage occurs during operation, the product will turn OFF and stop operating. However, the remaining sampling will continue after power is restored. E.g.) If an 8 hour sampling period has been set, and a 1 hour power outage occurring during this time, sampling will be delayed by 1 hour, but the full 8 hours of sampling will be completed. -
Page 23: The Internal Battery Run-Down Icon
When the internal battery run-down icon is displayed, the battery needs to be changed immediately. Please contact your agent or Sibata Scientific Technology Ltd. Mode Display In the main screen and other screens, press [MODE] to view environmental information. The displayed items will differ before and after blower operation. - Page 24 During Standby (after the [START/STOP] button is pressed but before the blower runs) Press [MODE] to toggle in sequence between the screens shown below. Press [ESC] to return to the main screen. 0 9 / 0 3 1 3 : 4 0 : 0 0 25deg 0 9 / 0 3 1 3 : 4 0 : 0 0 25deg...
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Page 25: Menu
Menu In the main screen, press [MENU] to display the menu shown in the following figure. Sampling data SAMP. DATA STD SET Toggling flow rate correction method 25deg 1atm Time setting RTC SET Error setting DISPLAY TRBL SET Screen setting SERIAL No. - Page 26 Toggling the Flow Rate Correction Method Press this key to toggle between 20 °C 1 atmospheric correction, 25 °C 1 atmospheric correction, 0 °C 1 atmospheric correction, and actual flow rate. SAMP. DATA STD SET 25deg 1atm RTC SET DISPLAY TRBL SET SERIAL No.
- Page 27 Sampling Data In the main screen, press [SAMP. DATA] to review ■SAMPLING DATA DISPLAY previous sampling data (up to the last 5 sets). Press [1] to review the most recent sampling data. The most recent 5 sets can be viewed by pressing the other numbers respectively.
- Page 28 The sampling data is shown over a total of 4 pages. Press [] and [] to toggle between the pages. SAMP No.: 1 Sampling start START time 0 9 / 0 9 / 0 3 1 4 : 0 0 : 0 0 SAMPLING Sampling time TIME...
- Page 29 Detailed Error Display [TRBL] is displayed when an error has occurred. SAMP No.: 1 TRBL ESC START 0 9 / 0 9 / 0 3 1 4 : 0 0 : 0 0 SAMPLING TIME 8:00:00 VOL. 480.0m ▼ ▲ Press [TRBL] to view detailed error information.
- Page 30 The screen will appear as in the figure, but only if a blower error occurs. BLOWER TRBL 「ＲＰＭ」：Rotational error 「ＥＲＲ」：Other error 0 9 / 0 9 / 0 3 1 4 : 3 0 : 0 0 Time of error occurrence * The blower will automatically stop if the internal temperature reaches or exceeds 95 °C.
- Page 31 Setting the Screen In the menu screen, press [DISPLAY] to display the ■S e t t i n g M o d e screen setting screen in the figure at right. Press [+] and [-] to adjust the brightness. Press [ESC] to confirm the settings and return to the menu screen.
- Page 32 Setting the Error In the menu screen, press [TRBL SET] to display the error setting screen as in the figure below. Press the respective numerical regions to proceed to the numerical value entry screen. Set the respective threshold values. Press [ESC] to return to the menu screen. [ESC] key Flow rate accuracy threshold Suction pressure upper limit...
- Page 33 Calibration Mode In the menu screen, press [CAL] to switch to calibration mode. This section only describes the operating methods in the calibration mode. When performing an actual calibration, see the section on calibration methods. (See page 33.) [ZERO] key [SPAN] key Flow rate FLOW...
- Page 34 Leak Check Press [LEAK CHECK] to switch to leak check mode. 0 7 / 2 9 1 0 : 2 3 : 4 5 25deg LEAK CHECK L/min For the leak check, prepare an HV circular rubber plate (sold separately). Attach it to the same procedures as for attaching filters, and seal off the sampler's suction port.
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Page 35: Calibration Methods
Calibration Methods Calibration is recommended to further improve the accuracy of sampling. 1 Point and 2 Point Calibration 1 point calibration is an effective method for adjusting the accuracy of a given value. A disadvantage however is that accuracy will actually be worsened if that value changes significantly. 2 point calibration can be used to adjust accuracy across a calibration range. -
Page 36: Flow Rate Calibration Method
An optionally available standard flow meter can be attached to the sampler's intake side. Calibration at the work site is simplified by using Sibata OFD-1 orifice flow meter (sold separately) as the standard flow meter (Optionally available round/rectangular adapter for orifice flow meter is required. -
Page 37: Atmospheric Pressure Calibration
Sampling data can be retrieved by connecting a PC using the USB port provided on the product. No particular communications software is prepared, but products such as HyperTerminal can be used. A special USB driver is required for communications. The USB driver can be downloaded from Sibata website: (http://www.sibata.co.jp/technology/technology-27640/) -
Page 38: Maintenance
1. One year has elapsed since flow rate calibration by the manufacturer. 2. The internal battery run-down icon is lit. 3. The packing or rubber parts have become stiff, or cracks have developed. If any other problems arise, contact your Sibata agent. - 36 -... -
Page 39: Troubleshooting
The internal battery is dead. The battery must be replaced. the clock reads "2000/1/1" (The internal battery icon is lit.) Contact your Sibata agent. when the power is turned OFF. There is no sampling data. The internal battery is dead. -
Page 40: Main Specifications
Main Specifications Item Code 090130-31 Model HV-500R Standard Suction Flow Rate 500 L/min. (with glass fiber filter φ 110mm) Configurable Flow Rate Range 100 to 800 L/min Accuracy of Constant Flow Rate Within ±5 % of the set flow rate Suction Pressure *1 -160 hPa (500 L/min) Flow Rate Detection... -
Page 41: Options
The unit can be attached to a particle size selector (option) to cut and sample particles over specified sizes and sample them. Please refer to an operation manual about details and the handling methods. Please contact your Sibata agent to find out how the unit should be combined depending on purpose of your use. Item code... -
Page 42: Dioxin Sampling
And, the Rectangular Filter Holder enables a sampling with 8" x 10" filter. Please refer to an operation manual of the Shuttle Tube for the handling and details. Please contact your Sibata agent to find out how the unit should be combined depending on purpose of your use... -
Page 43: Other Options
Orifice adaptor For particle size selector, round type ※ Please contact your Sibata agent to find out how the unit should be combined depending on purpose of your use. ※1 When using this product, "080130-07511 Round adapter for orifice flow meter" or "080130-0551 Rectangular adapter for orifice flow meter"... -
Page 44: Warranty And Repair
For details of repair after the Warranty has expired, contact your Sibata agent. The product shall be repaired for a fee only if Sibata judges that repair shall restore its functions, and its functions can be sustained in the future only in accordance with specified methods of use. -
Page 45: Disposal Of The Product
The sampler body is made almost entirely from metals (aluminum and stainless steel). Inquiries If you have any questions about this product, or if there is any other way in which we can be of assistance, contact your Sibata agent. 2017.08.29H (07) - 43 -... -
Page 46: Trouble Notification Sheet
Please fill in this sheet in as much detail as possible. Also, attach this sheet when asking for repair. High Volume Air Sampler HV-500R Trouble Notification Sheet If the sampler malfunctions, make a copy of this sheet, fill it in and contact your Sibata agent. Entry Date (y/m/d):... - Page 48 Note) Shape, dimensions, specifications, and other product information are subject to change without notice in the interest of product improvement to the extent that product functions and applications will not be impaired.
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