Textron GREENLEE RK1230 Instruction Manual
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Textron GREENLEE RK1230 Instruction Manual

12-ton, single-acting, die-type crimping tools
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INSTRUCTION MANUAL
12-ton, Single-acting,
Die-type Crimping Tools
RK1230 (GAA) and RK1230C (ADN) — 30 mm
RK1240 (GAB) and RK1240C (ADL) — 42 mm
RK1240K (GAD) and RK1240KC (ADR) — PH2 Style
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
99926989
© 2007 Greenlee Textron Inc.
IM 1337 REV 6 1/07
Downloaded from
Elcodis.com
electronic components distributor

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Summary of Contents for Textron GREENLEE RK1230

  • Page 1 RK1240K (GAD) and RK1240KC (ADR) — PH2 Style Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 99926989 © 2007 Greenlee Textron Inc. IM 1337 REV 6 1/07 Downloaded from Elcodis.com electronic components distributor...

  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge at www.greenlee.com. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. Dynapress is a registered trademark of Greenlee Textron.

  • Page 3: Important Safety Information

    Hazards which, if not avoided, COULD result in severe injury or death. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...
  • Page 4 Pinch points: Keep hands away from closing dies. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...

  • Page 5: Identification

    5. Die Holding/Release Screw 6. Die Holding Detents 7. Hot Stick Adapter (thread size 5/16-18 UNC) 8. Hydraulic Coupling (3/8 threaded) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...

  • Page 6: Specifications

    Crimp Capacity ......... Tension fittings through 477 26/7 ACSR Terminals through 1033 kcmil stranded Power Source Required ..........700 bar (10,000 psi) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 7: Setup

    (idle) for a few minutes to warm the hydraulic fluid. Actuating the tool intermittently will reduce the time required to warm the fluid to an efficient operating temperature. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 8: Operation

    700 bar (10,000 psi). Refer to the Periodic Relief Valve Check in this manual. 5. Stop the power source and allow the ram to retract. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 9: Die Selection

    400 to VACL BLUA Aluminum YA-ATN 2ACL/2ACN 60230 to number provided with 750 kcmil: Lugs 60278 the connector. 3 crimps Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...

  • Page 10: Maintenance

    Failure to observe this warning could hydraulic power source. result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 11: Assembly

    (15) as far as they will go. Place the U-cup Seal (21) assemble the 3/8" NPT Pipe (24) to the 3/8 Coupler onto the Ram. (25). Assemble to the cylinder. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 12: Rk1240(C)

    Ram (15) as far as they will go. Place the U-cup cylinder. Seal (21) on the Ram. Step 4: Installing the Ram Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 13: Rk1240K(C)

    12. Use Pipe Sealer and assemble the 3/8" NPT Pipe (24) to the 3/8 Coupler (25). Assemble to the cylinder. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com...

  • Page 14: Illustrations And Parts Lists

    12-ton, Single-acting, Die-type Crimping Tools Illustration—RK1230(C) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 15 Carrying case, metal 50054694 Lid liner, warning 50054716 Lid liner, instructions 50054724 Decal, identification 50062140 Decal, warning 50112171 Decal, connector compatibility Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 16 12-ton, Single-acting, Die-type Crimping Tools Illustration—RK1240(C) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 17 Carrying case, metal 50054694 Lid liner, warning 50054716 Lid liner, instructions 50054732 Decal, identification 50062140 Decal, warning 50112171 Decal, connector compatibility Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 18 12-ton, Single-acting, Die-type Crimping Tools Illustration—RK1240K(C) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 19 Decal, warning 50054686 Carrying case, metal 50054694 Lid liner, warning 50054716 Lid liner, instructions 50054740 Decal, identification 50062140 Decal, warning Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 Downloaded from Elcodis.com electronic components distributor...
  • Page 20 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. • www.greenlee.com Downloaded from Elcodis.com electronic components distributor...

This manual is also suitable for:

Greenlee rk1230cGreenlee rk1240Greenlee rk1240cGreenlee rk1240kGreenlee rk1240kc

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