Stoll CMS 933 Operating Instructions Manual
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Stoll CMS 933 Operating Instructions Manual

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ID 257 052
Operating instructions
Type
CMS 933
771
773
Computer type
Component type
OKC
000 - 003
000 - 002
GB

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Summary of Contents for Stoll CMS 933

  • Page 1 Operating instructions Type Computer type Component type CMS 933 771 000 - 003 000 - 002 ID 257 052...
  • Page 2 Translation of the original operating instructions Operating system of the machine: V_OKC_002.007.000_STOLL (or higher) H. STOLL GmbH & Co. KG, Stollweg 1, D-72760 Reutlingen, Germany Our products are being developed further continuously. They are therefore subject to technical modifica- tions...
  • Page 3 "licensed software". The licensed software is only intended to be used with the STOLL knitting machine with which the software was delivered and can only be run in connection with this knitting machine. Any other form of use of the licensed software is not permitted.
  • Page 4 If the licensed software proves to be useless or defective within the meaning of Par. (2), the warranty is carried out by replacement delivery versus the return of the defective software. If the software delivered on a replacement basis also proves to be useless or defective and the licenser is not able to restore the usability or eliminate the error within a suitable time limit, the licensee can demand, according to his choice, a reduction of the licence fee or reimbursement of the licence fee versus the return of the licensed software.

  • Page 5: Table Of Contents

    Table of contents About this document Function of this document ....................... 9 Target groups of this document ....................9 Information in this document ....................10 Symbols in this document ...................... 12 Description of knitting machine Components of the knitting machine ..................14 2.1.1 Front side ........................
  • Page 6 Display and operating elements .................... 42 2.8.1 Main switch......................... 42 2.8.2 Engaging rod ......................43 2.8.3 Signal light ........................44 2.8.4 Input unit........................45 2.8.5 User Interface ......................46 Producing with the knitting machine Preparing production and shift changes ................55 3.1.1 Loading files, libraries and pattern folders..............
  • Page 7 Adjusting knitting machine Basic settings ........................107 4.1.1 Adjusting carriage speed..................108 4.1.2 Setting stitch tension ....................111 4.1.3 Adjusting yarn carriers....................115 4.1.4 Staggering yarn carriers ................... 122 4.1.5 Adjusting yarn tension ....................125 4.1.6 Adjusting yarn delivery on friction feed wheel *............128 4.1.7 Adjusting storage feed wheel MSF 3 * ..............
  • Page 8 4.2.25 Normal yarn carrier type 2 ..................209 4.2.26 Plating – the different possibilities ................211 4.2.27 Plating - Double bow yarn carrier ................213 4.2.28 Plating - Plating yarn carrier carriage ............... 215 4.2.29 Plating - Double eyelet yarn carrier ................218 4.2.30 Changing the position of the knock-over wire............
  • Page 9 Cleaning the knitting machine ..................... 307 6.2.1 Cleaning the touch screen..................308 6.2.2 Cleaning suction and lint container * ................ 309 6.2.3 Vacuuming off knitting machine ................310 6.2.4 Cleaning needle bed ....................311 6.2.5 Cleaning the active thread clamp ................311 6.2.6 Cleaning the permanent brakes ................
  • Page 10 Boot process ........................388 8.1.1 Basic Settings......................392 Saving all machine data on the USB-Memory-Stick ............403 Saving pattern after a big fault ..................... 404 Installing the Stoll operating system ..................406 8.4.1 Direct installation ...................... 407 8.4.2 Indirect installation....................413 8.4.3...
  • Page 11 10 Machine Management Tools 10.1 Machine Management Tools window .................. 441 10.2 Display the virtual keyboard ....................443 10.3 Remote control with the software VNC ................444 10.3.1 Activating the remote control VNC on the machine..........445 10.3.2 Configuring the remote control VNC on the machine ..........446 10.3.3 Determine the IP address of the machine ..............

  • Page 13: About This Document

    About this document 1.1 Function of this document 1 About this document This chapter contains information on:  Function of this document [-> 9]  Target groups of this document [-> 9]  Information in this document [-> 10]  Symbols in this document [-> 12] 1.1 Function of this document This document explains how to operate your knitting machine.

  • Page 14: Information In This Document

    Software for the distribution, control and (OMS) management of knitting orders Overview of the documents for the knitting machine and STOLL pattern preparation unit Additional information is available via:  the Stoll branch office or Stoll dealer in your country ...
  • Page 15 About this document 1.3 Information in this document Type plate Some information and descriptions depend on the component and computer type. There may be differences in the design depending on the manufacturing date of the machine. The type plate and the table, which are located on the front page of these operating instructions, indicate which machine model is concerned.

  • Page 16: Symbols In This Document

    About this document Symbols in this document 1.4 1.4 Symbols in this document Some information in this document are marked with special symbols to make it easier to access this information quickly. The additional equipment of your machine can deviate from this description depending on the machine type (type of machine, scope of supply, special equipment).

  • Page 17: Description Of Knitting Machine

    Description of knitting machine 2 Description of knitting machine This chapter contains information on:  Components of the knitting machine [-> 14]  Yarn guide [-> 19]  Carriage assembly [-> 27]  Knitting system [-> 30]  Control devices [-> 34] ...

  • Page 18: Components Of The Knitting Machine

    Description of knitting machine Components of the knitting machine 2.1 2.1 Components of the knitting machine 2.1.1 Front side Label Explanation Signal light It displays the operating state of the knitting machine Yarn control unit Tensions and controls the thread. Bobbin board The bobbins are placed on it.
  • Page 19 Description of knitting machine 2.1 Components of the knitting machine Label Explanation Engaging rod It activates and stops the carriage run. Fabric take-down (main take-down, Main take-down: auxiliary take-down) Pulls the stitches away from the needle downwards to the fabric container.
  • Page 20 Description of knitting machine Components of the knitting machine 2.1 Inside Label Explanation Carriage It moves over the needle beds. It controls the work positions of each yarn carrier and each and every needle in the needle bed. Needle Bed Every machine has a front and a rear needle bed.

  • Page 21: Lateral View (Right)

    Description of knitting machine 2.1 Components of the knitting machine 2.1.2 Lateral view (right) Label Explanation Yarn control unit Tensions and controls the thread. Yarn guide system On this the yarn control units and the friction feed wheels are mounted. Friction feed wheel (special It pulls the thread from the bobbin attachment)

  • Page 22: Rear Side

    Description of knitting machine Components of the knitting machine 2.1 2.1.3 Rear side Label Explanation Carriage It moves over the needle beds. It controls the work positions of each yarn carrier and each and every needle in the needle bed. Rear Needle Bed Every machine has a front and a rear needle bed.

  • Page 23: Yarn Guide

    Description of knitting machine 2.2 Yarn guide 2.2 Yarn guide The yarn guide has the following tasks:  Guiding knitting yarn – from the bobbin to the yarn carrier – as friction-free as possible – without the threads touching or crossing over each other ...
  • Page 24 Description of knitting machine Yarn guide 2.2 The following pictures show the four possible courses of yarn.  Course of yarn 1 Bobbin Safety door Yarn guide bracket Yarn deflector Yarn control unit Yarn carrier  Course of yarn 2 Bobbin Yarn deflector Yarn guide bracket...
  • Page 25 Description of knitting machine 2.2 Yarn guide  Course of yarn 3 Bobbin Yarn deflector Yarn guide bracket Yarn carrier Yarn control unit Lateral yarn tensioner Safety door Friction feed wheel  Course of yarn 4 Bobbin Yarn carrier Yarn guide bracket Lateral yarn tensioner Yarn control unit Friction feed wheel...

  • Page 26: Yarn Control Unit

    Description of knitting machine Yarn guide 2.2 2.2.2 Yarn control unit  Yarn control unit Thread break control Yarn brake disc Knot detector for large knots Knot detector for small knots The elements of the yarn control device can individually be adjusted to the yarn being processed.

  • Page 27: Lateral Yarn Guide

    Description of knitting machine 2.2 Yarn guide 2.2.3 Lateral yarn guide * The friction feed wheel, the active thread clamp, the lateral yarn tensioner and the permanent brake work together.  Lateral yarn guide 1 Friction feed wheel 3 Lateral yarn tensioner 2 Active thread clamp 4 Permanent brake Friction feed wheel *...
  • Page 28 Description of knitting machine Yarn guide 2.2 Active thread clamp The active thread clamp is found under the friction feed wheel. It is integrated in the lateral safety door. The thread clamp is positioned in such a manner that each track of the friction feed wheel is arranged corresponding to a track of the thread clamp.

  • Page 29: Intarsia Yarn Carrier

    Intarsia yarn carrier Machine Type 1 CMS 830 C CMS 520 C CMS 730 S CMS 830 S Type 2 CMS 933 CMS 822 CMS 740 CMS 730 T CMS 530 T CMS 530 CMS 520 Further information:  Symbols in this document [-> 12]...

  • Page 30: Plating Yarn Carriers

    Description of knitting machine Yarn guide 2.2 2.2.5 Plating yarn carriers *  Plating yarn carrier 1 Double bow yarn carrier All gauges except E 3, E 4 2 Double eyelet yarn carrier E 3, E 4 It is possible to knit color and quality platings with these yarn carriers. ...

  • Page 31: Carriage Assembly

    Description of knitting machine 2.3 Carriage assembly 2.3 Carriage assembly 2.3.1 Drive, speed and operating path  Carriage assembly The carriage assembly is driven by the drive motor via a toothed belt. The speed is infinitely programmable, and can therefore be adapted to the yarn material, pattern and working step.

  • Page 32: Suction And Cleaning Row

    Description of knitting machine Carriage assembly 2.3 2.3.2 Suction and cleaning row Suction  Fluff absorption and lint container The suction removes the yarn fluff from the upper area of the needle beds. The fluff is collected in a container. Cleaning row ...

  • Page 33: Central Lubrication

    Description of knitting machine 2.3 Carriage assembly 2.3.3 Central lubrication All machines with four or more knitting systems are equipped with a central lubrication as a standard equipment.  Central lubrication on carriage, on the right: Oil supply It lubricates the working butts of the holding-down jacks, the coupling part and the intermediate slider with oil.

  • Page 34: Knitting System

    Description of knitting machine Knitting system 2.4 2.4 Knitting system 2.4.1 Needle paths and design  Knitting system 1 Stitch cam 3 Selection system 2 Raising cam 4 movable cams Each knitting system can knit using the three-way technique without limitation.

  • Page 35: Raising Cams

    Description of knitting machine 2.4 Knitting system 2.4.2 Raising cams  Raising cams 1 Position of raising cam 2 Raising cam for transfer 3 Raising cam for split-stitch There are two different raising cams for transfer and split-stitch. When the knitting machine is shipped, the raising cams for transfer (2) are built-in.

  • Page 36: Holding-Down Function

    Description of knitting machine Knitting system 2.4 2.4.3 Holding-down function The holding-down jacks hold down the fabric when the needles for stitch formation are driven out. The holding down jacks are moved by the holding- down jack control unit on the carriage. ...

  • Page 37: Step Motor For Adjusting The Stitch Tension

    Description of knitting machine 2.4 Knitting system 2.4.4 Step motor for adjusting the stitch tension  Step motor for adjusting the stitch tension A step motor (1) on each knitting system adjusts the stitch tension. The step motor is controlled by the knitting program. The stitch tension can be adjusted individually ...

  • Page 38: Control Devices

    Description of knitting machine Control devices 2.5 2.5 Control devices 2.5.1 Impulse sensor  Impulse sensor The impulse sensor (1) scans the grooves and trick walls on the impulse sensor rail on the front and rear guide rail for the carriage assembly. It recognizes the position of the carriage assembly and specifies the time for the selection of the selection jacks by the selection systems.

  • Page 39: Stop Resistance

    Description of knitting machine 2.5 Control devices 2.5.2 Stop resistance If the power consumption of the drive motor differs from a stored value, the knitting machine is stopped. The reason for a higher power consumption may, for example, be a sticky needle. 2.5.3 Shock stop In the case of a shock on the needle bed, e.g.

  • Page 40: Needle Beds

    Description of knitting machine Needle beds 2.6 2.6 Needle beds 2.6.1 Structure The front needle bed is screwed to the needle bed support tightly. The rear needle bed can laterally be racked relative to the front needle bed by the racking device.

  • Page 41: Racking Device

    Description of knitting machine 2.6 Needle beds 2.6.2 Racking device The front needle bed is screwed to the needle bed support tightly. The rear needle bed can laterally be racked relative to the front needle bed by the racking device. ...
  • Page 42 Description of knitting machine Needle beds 2.6 Transferring During transfer the rear needle bed is racked until the needles of the front and rear needle beds almost touch. The needle dips into the pelerine spring of the needle opposite. Overracking The overracking mechanism pre-stretches the stitches prior to transfer so, that they are somewhat enlarged.

  • Page 43: Main Take-Down

    Description of knitting machine 2.7 Main take-down 2.7 Main take-down  Main take-down 1 Take-down roller 3 Knurled screws 2 Counter-pressure rollers 4 Sensor A motor drives the take-down roller (1). The motor can individually be adapted to the knitting situation. The take-down roller guides the finished fabric into the fabric collection chamber.

  • Page 44: Auxiliary Take-Down

    Description of knitting machine Main take-down 2.7 2.7.1 Auxiliary take-down *  Auxiliary take-down 1 Main take-down 2 Auxiliary take-down The auxiliary take-down grasps the fabric directly under the needle bed. The auxiliary take-down supports:  Stitch formation  Adjustment of the fabric take-down to requirements typical of the fabric ...

  • Page 45: Control Devices (Fabric Take-Down)

    Description of knitting machine 2.7 Main take-down 2.7.2 Control devices (fabric take-down) The following parameters are controlled on the fabric take-down: Parameter Control Speed of the take-down The rotating speed of the take-down rollers is roller constantly measured. If the deviation from the upper or lower limit is too large, the knitting machine stops.

  • Page 46: Display And Operating Elements

    Description of knitting machine Display and operating elements 2.8 2.8 Display and operating elements 2.8.1 Main switch  Main switch The main switch (1) is located on the front of the machine above the right control cabinet. In position "1 - On" the main switch is switched on, in position "0 - Off" it is switched off.

  • Page 47: Engaging Rod

    Description of knitting machine 2.8 Display and operating elements 2.8.2 Engaging rod  Engaging rod 1 Carriage stopped 2 reduced speed 3 normal speed The carriage assembly, and therefore also knitting, is started and stopped with the engaging rod. The engaging rod can be moved into three positions. Please observe in position 3: 1.

  • Page 48: Signal Light

    Description of knitting machine Display and operating elements 2.8 2.8.3 Signal light  Signal light The signal light (1) displays the operating status of the knitting machine. Depending on the machine type, the signal lamp is mounted either on the left or on the right machine side.

  • Page 49: Input Unit

    Description of knitting machine 2.8 Display and operating elements 2.8.4 Input unit  Input unit The input unit (1) enables communication with the machine control:  Display of operating data  Calling up help information  Changing machine settings and pattern data ...

  • Page 50: User Interface

    Description of knitting machine Display and operating elements 2.8 2.8.5 User Interface Design of the user interface  Design of the user interface Do not touch the touch screen with sharp objects and do not subject it to direct sunlight, which will destroy the picture tubes.
  • Page 51 Description of knitting machine 2.8 Display and operating elements Functions of user interface The following is possible on the touch screen:  Calling up pages, menus and input masks  Calling up help information  Displaying the operating data of the knitting machine ...
  • Page 52 Description of knitting machine Display and operating elements 2.8 Function keys in the main menu  Function keys in the "Main menu" Function Function Load/save data Manual interventions Editing the knitting program Fabric take-down Carriage speed Same SEN area size Racking Correction Stitch tension Setting up the pattern...
  • Page 53 Description of knitting machine 2.8 Display and operating elements Standard function keys Function return to "Main menu" Return to previous page Proceed to the next page Calling up help Return to previous help page Display list of the last messages and references Confirm input Call up command line and output window for direct commands Order menu: Reset counter of already fabrics to "0"...
  • Page 54 Description of knitting machine Display and operating elements 2.8 Additional function keys The additional function keys can be called up from any window with the "Additional function keys" key. These additional function keys are described in the corresponding chapters. The following additional function keys are displayed in all windows. Function Call up input window for a direct Sintral command.
  • Page 55 Description of knitting machine 2.8 Display and operating elements Input elements In the following sections three groups of input elements are shown:  Standard input elements; these are displayed when an input field is activated by briefly touching in  Selection elements; these are displayed when a selection field is activated by briefly touching it ...
  • Page 56 Description of knitting machine Display and operating elements 2.8 Element Function Only one switch can be active at a time Position switch (on/off) Check box (on/off) Arrow switch (left/right) or (up/down) Slider Reduce current value by one step Increase current value by one step Switches and linear regulators Selection elements Element...
  • Page 57 Description of knitting machine 2.8 Display and operating elements Virtual keyboard To input letters and numbers, the virtual keyboard can be displayed. Either a number block appears for inputting numbers or an alphanumeric keyboard appears for entering letters and numbers. The virtual keyboard contains three switchover keys: ...
  • Page 58 Description of knitting machine Display and operating elements 2.8...

  • Page 59: Producing With The Knitting Machine

    Producing with the knitting machine 3.1 Preparing production and shift changes 3 Producing with the knitting machine This chapter contains information on:  Preparing production and shift changes [-> 55]  Threading up yarn [-> 65]  Production [-> 72] ...

  • Page 60: Loading Files, Libraries And Pattern Folders

    Producing with the knitting machine Preparing production and shift changes 3.1 3.1.1 Loading files, libraries and pattern folders Files (Sintral, Jacquard, Setup), libraries (Auto-Sintral) and folders can be loaded from the following sources (data carriers):  Removable data carrier (on the USB socket) for example: USB-Memory-Stick, floppy disk drive, CD drive, DVD drive, external hard disk ...
  • Page 61 Producing with the knitting machine 3.1 Preparing production and shift changes Always set these settings before reading in: Function Delete previous pattern Delete all yarn carrier positions After the pattern is loaded, the function is automatically executed "Start Program from Line 1". This means that you need not take the "detour" over the window "Machine start"...
  • Page 62 Producing with the knitting machine Preparing production and shift changes 3.1 Loading knitting program: 1. From the "Main menu" call up the "Load & Save" window. 2. Set the desired path with one of the "Direct pattern folder selection" keys. 3.
  • Page 63 Producing with the knitting machine 3.1 Preparing production and shift changes Load data (Setup2) Function Call up the "Load & save" window Load pattern Load the pattern with selected Setup data Display the content of the Zip file Close the zip file Call up "Main menu"...
  • Page 64 Producing with the knitting machine Preparing production and shift changes 3.1 Load data (Setup1)  "Load & save" window Function Call up the "Load & save" window Load pattern Call up "Main menu" Keys for loading a knitting program "Invalid character" error Check the knitting program for special or foreign language characters.

  • Page 65: Entering Piece Number Or Number Of Courses

    Producing with the knitting machine 3.1 Preparing production and shift changes 3.1.2 Entering piece number or number of courses Function Call up the "Cycle counters & counters" window Call up "Main menu" Keys for entering the piece number or number of courses Entering piece number or number of courses: 1.

  • Page 66: Configuring Automatic Machine Switching Off

    Producing with the knitting machine Preparing production and shift changes 3.1 3.1.3 Configuring automatic machine switching off When the machine switches off, the main switch moves from "1" to "0".  "Machine stop" window Switch in "Switch off machine" Machine switches off automatically field "If stopped"...

  • Page 67: Setting Touch Screen

    Incorrect adjustment of the touch screen! Permanent incorrect adjustment: If you set the touch screen incorrectly, the keys on the screen are no longer accessible. The program can only be readjusted with a keyboard (Stoll helpline). ➜ During calibration, touch the touch screen within the target circles only! 1.
  • Page 68 Producing with the knitting machine Preparing production and shift changes 3.1  The "Set touch screen" window appears.  "Set touch screen" window 3. Tap the "Calibrate" key.  The setting window appears. A target circle is located on the upper, left side.

  • Page 69: Threading Up Yarn

    Producing with the knitting machine 3.2 Threading up yarn Setting screen brightness Two key buttons for brightness setting are located on the rear of the input unit.  Setting screen brightness The screen display is made brighter with key button (1) and darker with key button (2).
  • Page 70 Producing with the knitting machine Threading up yarn 3.2 Calling up the assignment and allocation of the yarn carriers: 1. Call up the window "Machine start" from the "Main menu".  "Machine start" window 2. Type "SP from line 1" key. ...

  • Page 71: Putting Up Bobbins

    Producing with the knitting machine 3.2 Threading up yarn 7. Call up the "Allocation yarn carrier" window.  "Allocation yarn carrier" window 8. Call up "Main menu". 3.2.2 Putting up bobbins When the threads of several bobbins are led to one yarn carrier, supply approximately the same number of threads to the yarn carrier from each side.

  • Page 72: Threading Threads Through Yarn Guide Bracket

    Producing with the knitting machine Threading up yarn 3.2 3.2.3 Threading threads through yarn guide bracket 1. Push the yarn guide brackets to the side so that a yarn guide bracket hangs over each bobbin. 2. Thread each thread through a yarn guide bracket. 3.2.4 Threading threads through yarn control device ...

  • Page 73: Threading Up Threads Into Friction Feed Wheel

    Producing with the knitting machine 3.2 Threading up yarn 3.2.6 Threading up threads into friction feed wheel * Course of yarn Standard setting Insufficient yarn delivery Standard setting Greater yarn delivery (grey) Insufficient yarn delivery (black) Further information:  Adjusting yarn delivery on friction feed wheel * [-> 128]...

  • Page 74: Threading Threads Through Safety Door

    Producing with the knitting machine Threading up yarn 3.2 3.2.7 Threading threads through safety door Depending on the machine gauge and the component type there are different types. Type 1  Path of the thread through the lateral safety door Type 2 ...

  • Page 75: Threading Up Yarns Into Yarn Carrier

    Producing with the knitting machine 3.2 Threading up yarn 3. Thread the thread vertically downwards in the eyelet (2) of the lateral yarn tensioner. For quicker orientation a vertically running riffle is attached in the safety door. 4. Feed the thread through the yarn deflector (3) to the yarn carrier. 5.

  • Page 76: Production

    Producing with the knitting machine Production 3.3 3.3 Production This chapter contains information on:  Starting machine [-> 72]  Calling up report and shift counters [-> 76]  Stopping machine [-> 81]  Monitoring the running time [-> 83] ...
  • Page 77 Producing with the knitting machine 3.3 Production 5. Start the machine with the engaging rod.  Engaging rod 1 Carriage stopped 3 normal speed 2 reduced speed...
  • Page 78 Producing with the knitting machine Production 3.3 Pattern changes - Apply Use this function only for the following machines: shape counters ➜ Machine without comb take-down ➜ Machine with comb take-down but without using the comb The machine compars automatically the shape counters (old-new) in order to e able to adjust the new knitting width (widening or narrowing) with the pattern change.
  • Page 79 Producing with the knitting machine 3.3 Production Function Call up "Machine start" window Call up "Additional function keys" "Apply shape counter" key Keys to apply the shape counters Apply shape counter: 1. Call up the window "Machine start" from the "Main menu". 2.

  • Page 80: Calling Up Report And Shift Counters

    Producing with the knitting machine Production 3.3 3.3.2 Calling up report and shift counters The control collects all operating data recorded since the operating system was first read in and since the current knitting program was started. These data help you optimize the performance and loading of the knitting machine. Report The individual types of operating data (1) are listed on the left side.
  • Page 81  The data will be saved on the selected data carrier. It will be saved on the data carrier that is set in the "Copy service data" window. File name: STOLL machine number and the file name extension ".rep" (e. g. "5320081234.rep").
  • Page 82 Producing with the knitting machine Production 3.3 Shift counter A total of five shift counters are available. A complete report is generated for each shift. The table has the same structure as the report. Column "F" shows the number of stop motions during the shift. ...
  • Page 83  The data will be saved on the selected data carrier. It will be saved on the data carrier that is set in the "Copy service data" window. File name: STOLL machine number, date, time and the file name extension ".sft" (e. g. "56600101234_31_10_08_1105.sft").
  • Page 84 Producing with the knitting machine Production 3.3 Function Call up the "Automatic shift change" window Confirm entries Call up "Main menu" Keys for setting the automatic shift change Setting the automatic shift change: 1. Call up the "Service" menu from the "Main menu". 2.

  • Page 85: Stopping Machine

    Producing with the knitting machine 3.3 Production 3.3.3 Stopping machine The knitting machine can be stopped in the following ways:  Disengage the engaging rod  Actuate the stop motion device, e.g. open a cover  Disconnect machine main switch ...
  • Page 86 Producing with the knitting machine Production 3.3 3. If the knitting machine is to stop when a certain condition is fulfilled, select a condition in the field "Conditional stop". Stop in minutes Remaining running time in minutes Stop in Sintral line When the set Sintral line is reached Stop in Jacquard line When the set jacquard line is reached...

  • Page 87: Monitoring The Running Time

    Producing with the knitting machine 3.3 Production 3.3.4 Monitoring the running time In order to display the "Running time control" window it must be activated in the "Knit report configuration" window. (BootOkc --> Restart and Configuration --> Knit report configuration --> Additional function keys) The running times of sequence lists, sequences or orders, their individual elements or individual patterns are recorded and displayed in the "Running time control"...
  • Page 88 Producing with the knitting machine Production 3.3 Open the "Running time 1. Call up the "Service" window in the "Main menu". control" window 2. Call up the "Running time control" window in the "Service" window. The "Running time control" window can alternatively be called up by using the additional functions keys in the "Sequence menu"...
  • Page 89 Producing with the knitting machine 3.3 Production Functional description for the "Catalog running time data" window  "Catalog running time data" window Meaning "Load" selected file and corresponding data "Save" selected file in the current folder "Delete file" that was selected delete all files "Update": Re-determine the contents of the current folder "Select current folder": Dialog box for selecting the current...
  • Page 90 Producing with the knitting machine Production 3.3 1. Call up the "Service" window in the "Main menu". 2. Call up the "Running time control" window in the "Service" window. 3. Call up "Additional function keys". 4. Call up the "Catalog running time data" window. 5.

  • Page 91: Measuring The Running Time

    Producing with the knitting machine 3.3 Production 1. Call up the "Service" window in the "Main menu". 2. Call up the "Running time control" window in the "Service" window. 3. Select sequence, sequence element or pattern. 4. Call up "Additional function keys". 5.
  • Page 92 Producing with the knitting machine Production 3.3 Function Call up the "Service" window Call up "Statistics" window Call up "Measurement of running time" window Start measurement of running time (start) Stop measurement of running time (Stop) Set display at 0 (Reset) Call up the "Main menu"...

  • Page 93: Producing With Knitting Orders (Order Menu)

    Producing with the knitting machine 3.4 Producing with knitting orders (order menu) 3.4 Producing with knitting orders (order menu) This chapter contains information on:  Creating and managing order menu [-> 89]  Setting or changing counters for order menu [-> 91] ...
  • Page 94 Producing with the knitting machine Producing with knitting orders (order menu) 3.4 Function Call up the "Order menu" window Confirm entries Call up "Additional function keys" Reset values in column "ST2" (counter for the previously produced pieces) to "0". delete all information in the order menu "Copy line"...

  • Page 95: Setting Or Changing Counters For Order Menu

    Producing with the knitting machine 3.4 Producing with knitting orders (order menu) 3.4.2 Setting or changing counters for order menu In the Sintral program, the knitting of different pieces or sizes can be controlled from a program via counters. Function Call up the "Order menu"...

  • Page 96: Saving/Loading Order Menu

    Producing with the knitting machine Producing with knitting orders (order menu) 3.4 3.4.3 Saving/loading order menu The information in the order menu can be saved, loaded and deleted in the "Catalog order data" window. Function Call up the "Order menu" window Call up "Additional function keys"...
  • Page 97 Producing with the knitting machine 3.4 Producing with knitting orders (order menu) Actions in "Catalog order data" window  "Catalog order data" window Function "Direct folder selection":  predefined folder selection "Load" selected file and corresponding pattern elements "Save" selected pattern elements in the current folder "Delete selected file"...

  • Page 98: Eliminating Errors In The Fabric

    Producing with the knitting machine Eliminating errors in the fabric 3.5 3.5 Eliminating errors in the fabric If the fabric piece is not to be completed properly, two options in the "Machine start" window can be used. Function Call up "Additional function keys" The cycle currently being knitted is aborted and the other cycles will be knitted as programmed.

  • Page 99: Starting Again After Pressing Off Fabric

    Producing with the knitting machine 3.5 Eliminating errors in the fabric 3.5.1 Starting again after pressing off fabric Function Call up "Machine start" window Confirm entries Keys for starting again after pressing off fabric For machines without a After pressing off fabric, a problem arises where stitches are pressed off comb take-down and therefore further knitting is not possible.
  • Page 100 Producing with the knitting machine Eliminating errors in the fabric 3.5 CAUTION If you notice defective needles while picking up after pressing off: ➜ Stop picking up after pressing off and replace the defective needles. 5. When the fabric is long enough to be placed in the main take-down, stop the machine with the engaging rod.
  • Page 101 Producing with the knitting machine 3.5 Eliminating errors in the fabric 1. If threads are broken, thread them up again. 2. Call up "Machine start" window. 3. Call up the "Picking up after pressing off" function. Tap the "P.aft. press- off M1 from row"...

  • Page 102: Threading Up Thread Into Yarn Carrier

    Producing with the knitting machine Eliminating errors in the fabric 3.5 3.5.2 Threading up thread into yarn carrier Function Call up "Manual interventions" window Call up "Machine start" window Keys for threading up thread into yarn carrier 1. Call up "Manual interventions" window. 2.

  • Page 103: Removing Fabric Winding Around Fabric Take-Down

    Producing with the knitting machine 3.5 Eliminating errors in the fabric 3.5.3 Removing fabric winding around fabric take-down Function Call up "Take-down" window Key for removing fabric winding around fabric take-down Fabric winding in main take- 1. To remove the fabric winding, call up the "Take-down" window. down ...

  • Page 104: Starting The Machine After A Fault

    Producing with the knitting machine Starting the machine after a fault 3.6 3.6 Starting the machine after a fault The knitting machine control constantly controls the yarn, the fabric, all movable parts of machine, the motors and the electronic components. If an error occurs, the machine stops.

  • Page 105: Message And Tip Retrospective View

    Producing with the knitting machine 3.6 Starting the machine after a fault 2. To change the settings, tap the function key in the middle of the bottom line of the screen and eliminate the error. - or - ➜ If additional information is required, tap the desired error message and tap the "Information on error remedies"...
  • Page 106 Producing with the knitting machine Starting the machine after a fault 3.6 Function Call up "Info" window Call up "Additional function keys" Call up message retrospective view: Key for daily message retrospective view (the key for the message retrospective view of the past day is shown in the picture) Keys for calling up retrospective view of error messages Call up message retrospective view: 1.
  • Page 107 Producing with the knitting machine 3.6 Starting the machine after a fault Tips history The tips for the error messages are also saved. As with the message retrospective view, there are seven daily memories so that the tips of the last 7 days are available.

  • Page 108: Suppressing Error Messages

    Producing with the knitting machine Starting the machine after a fault 3.6 3.6.2 Suppressing error messages If, for example, a change is made to a knitting program and an error message is present, the knitting program or other windows are covered by the current error message.
  • Page 109 Producing with the knitting machine 3.6 Starting the machine after a fault 2. Press the "Suppress error message" key.  The "Setting-up operation" message appears. The error messages are suppressed until this is changed back. You are automatically brought back to the previous window and can continue working. 3.
  • Page 110 Producing with the knitting machine Starting the machine after a fault 3.6...

  • Page 111: Adjusting Knitting Machine

    Adjusting knitting machine 4.1 Basic settings 4 Adjusting knitting machine This chapter contains information on:  Basic settings [-> 107]  Advanced adjustments [-> 159]  Working with files [-> 221]  Working with the Sintral editor [-> 248]  KnitLAN connection [-> 255] ...

  • Page 112: Adjusting Carriage Speed

    Adjusting knitting machine Basic settings 4.1 4.1.1 Adjusting carriage speed Different carriage speeds can be entered for different knitting situations. The indirect carriage speed only becomes effective when it is slower than the normal speed. Function Call up "Carriage speed" window Confirm entries Call up "Main menu"...
  • Page 113 Adjusting knitting machine 4.1 Basic settings Carriage speed (Setup2)  "Carriage speed" window Explanation Value range (meters/ second) MSECK Carriage speed for small knots over m rows, Minimum value: 0.05 standard: 1 row Maximum value: 1.20 Step width: 0.05 MSEC Speed...
  • Page 114 Adjusting knitting machine Basic settings 4.1 Carriage speed (Setup1)  "Carriage speed" window Input field Meaning Input values "Normal MSEC" Carriage speed with normal yarn 0.05 to 1.20 m/s carriers Step width: 0.05 "Intarsia MSECI" Carriage speed with intarsia yarn 0.05 to 1.00 m/s...

  • Page 115: Setting Stitch Tension

    Adjusting knitting machine 4.1 Basic settings 4.1.2 Setting stitch tension The stitch tension and thus the stitch size depend on the stitch cam values. It is possible to specify either the stitch tension as an absolute value or the stitch length. Function Call up "Stitch length"...
  • Page 116 Adjusting knitting machine Basic settings 4.1 Stitch tension (Setup2) Explanation Value range Correction for all stitch cams Minimum value: -2 Maximum value: 2 Step width: 0.05 NP1 - Stitch cam position 1 to 100 NP100 Value Stitch length in NP values or mm Value [mm]...
  • Page 117 Adjusting knitting machine 4.1 Basic settings NPR (tab) Correction of the stitch cam position for the right carriage (for tandem operation only) Explanation Value range Correction of the stitch cam position for the right carriage Front Correction value depending on system in front or Minimum value: -2...
  • Page 118 Adjusting knitting machine Basic settings 4.1 Stitch tension (Setup1)  "Stitch length" window Input field Meaning "NP#" Stitch cam value (NP1-NP 100). Step width: 0.05. Call up NP31-NP100 with the help of the additional function keys. "NPK" Stitch cam correction value for all stitch cam positions. Step width: 0.05.

  • Page 119: Adjusting Yarn Carriers

    Adjusting knitting machine 4.1 Basic settings 4.1.3 Adjusting yarn carriers Adjusting yarn carriers Function Call up the "Yarn carrier" window Call up the "Adjusting yarn carrier" window Call up "Additional function keys" Call up desired knitting area Confirm entries Keys for adjusting the yarn carriers ...
  • Page 120 Adjusting knitting machine Basic settings 4.1 Column Data shown Yarn carrier correction value (left) for not swiveled yarn carrier if the yarn carrier is positioned within the fabric. Value range: -120...0...120 . Step width: 0.5=1/32 inch=0.8 mm Yarn carrier correction value (right) for not swiveled yarn carrier if the yarn carrier is positioned within the fabric....
  • Page 121 Adjusting knitting machine 4.1 Basic settings Adjusting yarn carriers: 1. Call up the "Yarn carrier" window.  In the default setting the yarn carriers are displayed in all knitting areas (SEN areas). 2. If only the yarn carriers of a certain SEN area are to be displayed, then call up "additional function keys"...
  • Page 122 Adjusting knitting machine Basic settings 4.1 Explanation Value range Yarn carrier correction value (left) for not Minimum value: -120 swiveled yarn carrier if the yarn carrier is Maximum value: 120 positioned within the fabric. Step width: 0.5=1/32 inch=0.8 mm Yarn carrier correction value (right) for not Minimum value: -120...
  • Page 123 Adjusting knitting machine 4.1 Basic settings Adjusting yarn carriers (Setup1)  "Adjust yarn carriers" window Function Save changes and end setting process End setting process without saving changes Return to the "Yarn carrier" window Further information:  Intarsia yarn carrier - Adjust stopping point (basic setting, braking value) * [->...
  • Page 124 Adjusting knitting machine Basic settings 4.1 Tandem machine: Correction If the carriages have a wide coupling, the stopping positions of the yarn of the yarn carriers in the carriers in the right carriage can be corrected (column "Right offset"). It may, right carriage (Setup1, for example, be necessary to carry out corrections at very fine fabrics or at Setup2)
  • Page 125 Adjusting knitting machine 4.1 Basic settings Function Call up the "Yarn carrier" window Call up "Additional function keys" Call up the "Yarn carrier correction" window Call up "Main menu" Keys for correcting the yarn carriers Enter correction of a yarn carrier: 1.

  • Page 126: Staggering Yarn Carriers

    Adjusting knitting machine Basic settings 4.1 4.1.4 Staggering yarn carriers Staggering the yarn carriers at the fabric selvedge. Function Call up the "Yarn carrier" window Call up "Additional function keys" Call up "YC staggering" window Confirm entries Keys for staggering the yarn carriers Staggering the yarn carriers: 1.
  • Page 127 Adjusting knitting machine 4.1 Basic settings Staggering yarn carriers (Setup2)  "YC staggering" window The yarn carrier staggering is displayed in the window. If you want to change the staggering, call up the Setup2 editor. Explanation Value range Distance between yarn carriers and fabric selvedge...
  • Page 128 Adjusting knitting machine Basic settings 4.1 Staggering yarn carriers Function (Setup2) Call up the Setup2 Editor Confirm entries return to the "YC staggering" window Keys for staggering the yarn carriers 1. Call up the Setup2 editor in the "YC staggering" window. 2.

  • Page 129: Adjusting Yarn Tension

    Adjusting knitting machine 4.1 Basic settings 4.1.5 Adjusting yarn tension Depending on the machine gauge and the component type there are different types. Type 1  Adjustment of yarn tension Type 2  Adjustment of yarn tension...
  • Page 130 Adjusting knitting machine Basic settings 4.1 The adjustment of yarn tension is done in the following sequence: 1. Lateral yarn tensioner: Adjusting the restoring force on the linear regulator (2). 2. Opening permanent brake 3. Adjusting yarn control device 4. Adjusting permanent brake 5.
  • Page 131 Adjusting knitting machine 4.1 Basic settings ➜ Adjust the permanent brakes (4) in such a manner that the lateral yarn Adjusting permanent brake tensioner swivels only a bit (approx. 25 degrees), when the yarn guide achieves it's left or right stopping position. If a thread loop is formed between the friction feed wheel and the permanent brake then the thread brake on the yarn control device should be set a little stronger and the permanent brake should be set a...

  • Page 132: Adjusting Yarn Delivery On Friction Feed Wheel

    Adjusting knitting machine Basic settings 4.1 4.1.6 Adjusting yarn delivery on friction feed wheel * The friction rollers have a constant peripheral speed and feed the maximum amount of thread consumed by the knitting machine. To adjust the yarn delivery to the actual consumption, the winding angle of the thread is modified.
  • Page 133 Adjusting knitting machine 4.1 Basic settings 4. Switch on the knitting machine and start knitting. 5. Check the yarn delivery. 6. Set all swivel bows consecutively with the scale (3) as described in steps 1 to 5. For very coarse yarn (valid The distance between stop motion rail and friction roller is too small so that for all types) the yarn comes into contact with the stop motion rail and releases a stop...

  • Page 134: Adjusting Storage Feed Wheel Msf 3

    Adjusting knitting machine Basic settings 4.1 4.1.7 Adjusting storage feed wheel MSF 3 *  Storage feed wheel MSF 3 The optimal yarn tension depends on the yarn and the pattern. This adjustment is the easiest to undertake while the machine is knitting. Adjusting the yarn tension: 1.

  • Page 135: Adjusting Knitting Areas

    Adjusting knitting machine 4.1 Basic settings 4.1.8 Adjusting knitting areas In the Sintral program up to four knitting areas (SEN areas) can be defined and switched on and off separately. If the knitting areas are not defined in the Sintral program, they can be adjusted in the "Knitting areas" window. Function Call up "Knitting areas"...

  • Page 136: Adjusting Take-Down

    Adjusting knitting machine Basic settings 4.1 4.1.9 Adjusting take-down Adjusting fabric take-down Function values Call up "Take-down" window Confirm entries Call up "Main menu" Keys for setting the fabric take-down values Setting the fabric take-down values: 1. Call up the "Take-down" window. ...
  • Page 137 Adjusting knitting machine 4.1 Basic settings Adjusting the control of the During production, the control of knitting machine compares the current fabric take-down: values with threshold values. If a threshold value is exceeded, the knitting machine stops and displays a fault. Function Call up "Additional function keys"...

  • Page 138: Processing Fabric Take-Down Menu

    Adjusting knitting machine Basic settings 4.1 4.1.10 Processing fabric take-down menu In the fabric take-down menu (WMF menu), the fabric take-down commands are combined into a single function which concerns a knitting situation. Function Call up "Take-down" window Call up "Additional function keys" Call up "WMF menu"...
  • Page 139 Adjusting knitting machine 4.1 Basic settings Fabric take-down menu (Setup2) Explanation Value range WMF… Fabric take-down function WMF1 to WMF50 WM min Minimum fabric take-down value Minimum value: 0 (with Fully Fashion) Maximum value: 31.5 Step width: 0.1 Maximum fabric take-down value  WM max Minimum value: 0...
  • Page 140 Adjusting knitting machine Basic settings 4.1 Explanation Value range WM+C Monitoring of main take-down. If the Minimum value: 0 take-down has not been used after n (0- Maximum value: 100 100) knitting rows, the machine will stop. Step width: 1 (0 = no supervision) WMK+C Controlling the comb.

  • Page 141: Setting Cycle Counter And Quantity Of Fabrics

    Adjusting knitting machine 4.1 Basic settings 4.1.11 Setting Cycle Counter and Quantity of Fabrics The cycle counter specifies how often a pattern area is to be repeated. Which cycle counter controls which pattern area is defined in the knitting program. The piece number specifies how many pieces are to be knitted.

  • Page 142: Adjusting Shape Counters

    Adjusting knitting machine Basic settings 4.1 4.1.12 Adjusting shape counters During fully fashion knitting the knitting edges are controlled by the shape counters. When the values of the shape counters changes, then the fabric becomes broader or narrower. The alteration in the fabric width is mentioned in the knitting program.
  • Page 143 Adjusting knitting machine 4.1 Basic settings In the case of single-piece knitting, up to 4 shape counters can be used, in the case of double-piece knitting up to 8 shape counters. Shape Counters for the counter start-width #LM1 #RM1 #LM2 #RM2 The counters for start-width can be changed only in the knitting program or in the pattern preparation unit.

  • Page 144: Setting Counters

    Adjusting knitting machine Basic settings 4.1 4.1.13 Setting counters In addition to the piece counter and the cycle counters, there are also other counters. On the one hand, they can be used in the knitting program, e.g. to request conditions. On the other hand, they indicate various machine states.

  • Page 145: Switch Illumination On And Off

    Adjusting knitting machine 4.1 Basic settings 4.1.14 Switch illumination on and off Function Call up "Machine start" window Call up "Additional function keys" Switch on lighting Deactivate lighting Call up "Main menu" Keys for switching the lighting on and off Switch the lighting on and off: 1.

  • Page 146: Configuration Symbol Bar

    Adjusting knitting machine Basic settings 4.1 4.1.15 Configuration symbol bar The configurable toolbar allows you to jump directly to the individual windows without having to take the "Detour" through the main menu or using the "Additional functions" key. The toolbar is the headline or title bar of a window.
  • Page 147 Adjusting knitting machine 4.1 Basic settings Function Call up the "Service" window Call up "Configuration toolbar" window Call up "Main menu" Keys for configuring the toolbar Configuring toolbar: 1. Call up the "Service" window. 2. Call up "Configuration toolbar" window. 3.

  • Page 148: Configuring Monitoring

    Adjusting knitting machine Basic settings 4.1 4.1.16 Configuring monitoring The current Sintral line and the corresponding values for the cycle counters, Jacquards, stitch tension and counters are displayed in the "Changeable monitoring" window for each carriage stroke during productions. You can specify yourself which values are to be displayed or have them determined automatically.
  • Page 149 Adjusting knitting machine 4.1 Basic settings Linking a field to a value Function Call up the "Changeable monitoring" window Call up "Additional function keys" "Automatic configuration" "Clear all fields" (reset) End setting process and save changes End setting process without saving changes Call up "Main menu"...
  • Page 150 Adjusting knitting machine Basic settings 4.1 Activating the function block Various function blocks can furthermore be displayed for the configurable values. The selected function blocks are positioned at fixed positions over the existing fields. They do not delete these, but just cover them, so that the fields are visible again when the function block is deactivated.
  • Page 151 Adjusting knitting machine 4.1 Basic settings Saving, loading, deleting The configuration carried out by you can be saved, loaded and deleted. settings ... Function Call up the "Changeable monitoring" window Call up "Additional function keys" Call up "Catalog Monitoring" window Call up "Main menu"...

  • Page 152: Setting Up The Pattern

    Adjusting knitting machine Basic settings 4.1 4.1.17 Setting up the pattern This menu can be used for fine adjustment of a pattern at the knitting machine. While the machine is knitting, the corresponding data of the knitting program are displayed for every carriage stroke. If required, changes can be carried out directly in this menu via setting windows, or the corresponding menu is opened for your input.
  • Page 153 Adjusting knitting machine 4.1 Basic settings Area Explanation Actions for yarn carrier plunger, fabric take-down, comb take-down and auxiliary take-down Call up "Stitch length" window Additional yarn carrier distance for fully fashion knitting Changing a value The values are changed by means of a virtual keyboard. If a value can be changed, a keyboard bar which allows a value to be entered, is displayed in the title bar of the menu.
  • Page 154 Adjusting knitting machine Basic settings 4.1 Setting up of the knitting The stitch tension, needle action, yarn carrier and jacquard line are systems displayed for every knitting system. The corresponding menu is opened if the yarn carrier, stitch tension or jacquard line is touched. ...
  • Page 155 Adjusting knitting machine 4.1 Basic settings Stitch tension Not only the value of the stitch tension is displayed, but also the type of specification.  "Display of the stitch tension" window Type Explanation Setting possibility Direct specification: "- -" (NP=12.5) Indirect specification: "5"...
  • Page 156 Adjusting knitting machine Basic settings 4.1 Symbols for the needle The needle actions are represented by symbols so that you know actions immediately which needle action is being carried out in one knitting system. Symbol Meaning Symbol Meaning Do not knit Front stitch Rear stitch Front tuck...
  • Page 157 Adjusting knitting machine 4.1 Basic settings Yarn carrier If this field is touched, the "Yarn carrier" window opens up.  "Yarn carrier" window Area Explanation Display of the current yarn carrier specification. After this specification (End character " : ") further information is available about this yarn carrier:...
  • Page 158 Adjusting knitting machine Basic settings 4.1 Window with selection Actions can be selected in the following windows: possibilities  Comb actions  Fabric take-down, auxiliary take-down and yarn carrier plunger  State Line  Sintral line Comb actions Various actions for the comb take-down can be selected by tapping the key (1).
  • Page 159 Adjusting knitting machine 4.1 Basic settings Actions for fabric take-down, The keys (1) can be used to select actions for the fabric take-down, auxiliary auxiliary take-down, yarn take-down and the yarn carrier plungers. The possible action is always carrier plunger displayed on the key.

  • Page 160: Racking Correction

    Adjusting knitting machine Basic settings 4.1 4.1.18 Racking correction To achieve the optimum transfer position even with different stitch tensions, the racking specification can be provided with a correction. Usually, the correction value is provided with a "?" when writing the knitting program. During knitting, the machine automatically stops in the reversing position before the line with the correction specification is knitted.
  • Page 161 Adjusting knitting machine 4.1 Basic settings Racking correction (Setup2) Explanation Value range VCI… Racking function VCI1 to VCI50 Racking correction by m steps (0-10) Step width: 1/70 of the needle distance Direction of the racking correction < - to the left  >...
  • Page 162 Adjusting knitting machine Basic settings 4.1 Racking correction (Setup1)  "Racking correction" window Saving/loading racking The racking corrections are not only pattern-dependent, but also machine- corrections (Setup1) dependent. As a result, these settings can be saved on the hard disk or copied back from it.

  • Page 163: Advanced Adjustments

    Adjusting knitting machine 4.2 Advanced adjustments 4.2 Advanced adjustments This chapter contains information on:  Switching on and off aggregates [-> 160]  Setting language [-> 162]  Adjusting sensor mechanism * [-> 164]  Setting needle bed parameters [-> 166] ...

  • Page 164: Switching On And Off Aggregates

    Adjusting knitting machine Advanced adjustments 4.2 4.2.1 Switching on and off aggregates Function Call up the "Machine settings" window. Keys for calling up the "Machine settings" window  "Machine settings" window Explanation Switch on or off lighting in machine area Switch fabric sensors on and off (not in the case of machines with comb take- down) Switching right or left feed wheel on or off.
  • Page 165 Adjusting knitting machine 4.2 Advanced adjustments Explanation Clean the selection systems. Some brushes are fixed on the exterior part of the needle bed. The carriage runs so far outwards that the brushes of the selection systems clean it, Suction and cleaning row. This does not interrupt ongoing knitting. After n courses Number of courses till the selection systems get cleaned (1 course = 2 rows)

  • Page 166: Setting Language

    Adjusting knitting machine Advanced adjustments 4.2 4.2.2 Setting language The windows and the messages on the touch screen can be displayed in different languages. Function Call up the "Service" menu Call up the "Basic settings" menu Call up the "Language" window Tap the "Select Path"...
  • Page 167 Adjusting knitting machine 4.2 Advanced adjustments Set language: 1. Call up the "Service" menu. 2. Call up the "Basic settings" menu. 3. Call up the "Language" window.  "Language" window 4. Select a language present in the machine from the column on the left. Confirm input.

  • Page 168: Adjusting Sensor Mechanism

    Adjusting knitting machine Advanced adjustments 4.2 4.2.3 Adjusting sensor mechanism *  "Sensors" window Field Data shown Stop resistance Value range: 1-32, 1=not sensitive, 32=very sensitive Carriage speed after small knots Activating/deactivating of horn and selection of volume in three degrees: 0=off 1=low, 2=middle, 3=loud...
  • Page 169 Adjusting knitting machine 4.2 Advanced adjustments Function Call up the "Machine settings" window. Call up "Additional function keys" Call up "Sensors" window Confirm input Call up "Main menu" Keys for adjusting the sensor mechanism Adjusting sensor mechanism: 1. Call up the "Machine settings" window. 2.

  • Page 170: Setting Needle Bed Parameters

    Adjusting knitting machine Advanced adjustments 4.2 4.2.4 Setting needle bed parameters The needle bed parameters are used to make the needle-bed-specific settings. They serve for the fine adjustment of the needle beds. The needle bed parameters always remain saved, even when the operating system is read in again.

  • Page 171: Setting Machine Parameters

    Adjusting knitting machine 4.2 Advanced adjustments Setting needle bed parameters: 1. Call up "Main menu". 2. Call up the "Service" menu. 3. Call up "Basic Settings" menu. 4. Open the "Needle bed parameters" window. 5. Enter the value on the appropriate line. 6.
  • Page 172 Adjusting knitting machine Advanced adjustments 4.2 Field Data shown Automatic deactivation of lighting after a certain time. Duty cycle: 10 minutes (standard), value range: 0...60 minutes Recommendation: LED lamp: 0 minutes, fluorescent lamp 10 minutes Speed outside the SEN area (MSECOS) Standard: 1.2 m/sec (maximal speed) Maximum carriage speed with open cover hoods if the engaging rod is held in position 3 (production).

  • Page 173: Setting Switch-Off Time When A Power Failure Occurs

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.6 Setting switch-off time when a power failure occurs The machine is immediately stopped when a power failure (longer than 45 milliseconds) occurs. The knitting program, operating system and the machine-specific data are not lost. The battery card (with the accumulators) ensures this.
  • Page 174 Adjusting knitting machine Advanced adjustments 4.2 Function Confirm message Switch off main switch Call up the "Service" menu Call up the "Basic settings" menu Call up "Machine parameters" window Confirm input Call up "Main menu" Keys for adjusting the power failure time Set power failure time: 1.

  • Page 175: Copying Service Data

    Stoll. The computer saves the data up to the fault internally in so-called "Logfiles". These files can be saved and sent to the Stoll helpline so that Stoll can carry out an exact error diagnostics.
  • Page 176 Adjusting knitting machine Advanced adjustments 4.2 Function Call up the "Service" menu Call up "Copy service data" window Call up "Main menu" Keys for copying the service data Copy service data: 1. Call up the "Service" menu from the "Main menu". 2.

  • Page 177: Carry Out The Reference Run

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.8 Carry out the reference run Following all repair and conversion work on the carriage assembly or on the needle bed, a reference run must be carried out. The reference run is carried out with the following steps: ...
  • Page 178 Adjusting knitting machine Advanced adjustments 4.2 4. Compare the displayed values with the values on the machine data sheet. If necessary, correct the values on the machine data sheet. 5. Switch back to the previous window. 6. Call up the "Needle bed parameters" window. 7.
  • Page 179 Adjusting knitting machine 4.2 Advanced adjustments Calling up and correcting 1. Call up the "Basic settings" menu. machine data 2. Call up the "Machine parameters" window. 3. Compare the displayed values with the target values on the machine data sheet and if necessary correct the values in the window "Machine parameter"...

  • Page 180: Adjusting Racking Position Correction Vpk

    Adjusting knitting machine Advanced adjustments 4.2 4.2.9 Adjusting racking position correction VPK The fine adjustment of the transfer racking is carried out by means of the VPK value. With the "Racking position correction (VPK)" the rear needle bed is aligned exactly relative to the front needle bed.  The VPK value always remains saved, even if the operating system is imported again.
  • Page 181 Adjusting knitting machine 4.2 Advanced adjustments 7. Call up the "Service Racking" window.  "Service Racking" window 8. Enter the value in the "VPK" line using the linear regulator. -1…-8 Correction to the left (1 step = 0.18 – 0.25 mm, according to the machine gauge) +1…+8 Correction to the right (1 step = 0.18 –...

  • Page 182: Adjusting Basic Racking Correction Vgk

    Adjusting knitting machine Advanced adjustments 4.2 4.2.10 Adjusting basic racking correction VGK The position of the rear needle bed relative to the front needle bed is set with the VGK value (factory setting). If part of the racking device is replaced, e.g. the racking motor or the racking belt, the VGK value has to be set anew.
  • Page 183 Adjusting knitting machine 4.2 Advanced adjustments 5. Tap the "Racking adjusting run" key. A message appears, answer this with "Yes".  The needle bed moves to the left and right. The racking will be synchronized. 6. Tap the "Reference run V>REF" key. A message appears, answer this with "Yes".
  • Page 184 Adjusting knitting machine Advanced adjustments 4.2 Wrong selection - individual needles miss-knit If a wrong selection occurs, then the synchronisation "Impulse sensor – control – selection system" is not optimal anymore. This has been caused by the big difference between the old and new VGK values. ➜...

  • Page 185: Correcting Position Of Stitch Cams

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.11 Correcting position of stitch cams Each stitch cam can be corrected for each carriage direction  for knitting  for knitting with split-stitch technique Reduce stitch tension: Value without sign or with "+" sign Increase stitch tension: Value with "-"...
  • Page 186 Adjusting knitting machine Advanced adjustments 4.2 Function Call up the "Service" menu Call up the "Basic settings" menu Call up "NPK values" window Reduce current value by one step Increase current value by one step End the setting process and save the changed values. Call up "Main menu"...

  • Page 187: Adjusting Needle Brushes

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.12 Adjusting needle brushes The needle brushes must be adjusted when errors occur during stitch formation, e.g. drop stitches. The needle brushes open the needle latches for laying in the thread. They are swivel-mounted so, that they are always inclined in the direction of travel of the carriage assembly.

  • Page 188: Coupling Carriage Assembly Wide Or Narrow

    Adjusting knitting machine Advanced adjustments 4.2 4.2.13 Coupling carriage assembly wide or narrow  wide coupling  narrow coupling Both carriage assemblies can work together coupled wide in the tandem mode or coupled narrow. The coupling width depends on:  the fabric width ...
  • Page 189 Adjusting knitting machine 4.2 Advanced adjustments Coupling width 54"  Needle area for coupling width 54" Coupling width 52"  Needle area for coupling width 52" Coupling width 50"  Needle area for coupling width 50" Coupling width 48"  Needle area for coupling width 48"...
  • Page 190 5. loosen screws (2) and remove them. 6. For wide coupling (tandem machine), push the right carriage to the right until the coupling rod (1) can be mounted.  Coupling widths for CMS 933 7. Insert the screws (2) and tighten.  Coupling of carriage assembly...
  • Page 191 Adjusting knitting machine 4.2 Advanced adjustments 8. Remove the carriage part in order to replace the cams.  Replace cams for wide coupling 9. Place carriage part on contact surface and assembly with carriage assembly. 10. Close the rear panel. 11.
  • Page 192 Adjusting knitting machine Advanced adjustments 4.2 5. Open the lock of the rear panel segments with the square wrench from the enclosed accessories and take off the segments. 6. loosen screws (2) and remove them.  Coupling of carriage assembly 7.

  • Page 193: Adjusting Needle Detector

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.14 Adjusting needle detector The needle detector is correctly adjusted if:  Adjusting the needle detector  it is near the holding-down jacks of the rear needle bed, however does not tap them  the lower end of the needle detector is at the level of the needle hooks CAUTION Damage to the needle detector! If several yarn carriers are stopped at the same place, the...
  • Page 194 Adjusting knitting machine Advanced adjustments 4.2 Function Call up "Manual interventions" window Key for calling up "Manual interventions" window Adjusting yarn carriers: 1. Remove needle brushes by loosening screws (1).  Screws of needle brushes 2. Park the carriage assembly in needle space. ...

  • Page 195: Adjusting Yarn Carrier Guide

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.16 Adjusting yarn carrier guide The yarn carrier guide must be adjusted if the yarn carrier can be lifted from the yarn carrier rail or a yarn carrier plunger is not put out of action. Adjusting yarn carrier guide: 1.

  • Page 196: Adjusting Intarsia Yarn Carrier (Type 1)

    Adjusting knitting machine Advanced adjustments 4.2 4.2.18 Adjusting intarsia yarn carrier (type 1) * The yarn carriers are correctly adjusted if  an unswiveled yarn carrier passes by a swiveled yarn carrier  the distance between the cam center of the knitting system and the yarn carrier in each system is identical in both carriage directions ...

  • Page 197: Adjusting Intarsia Yarn Carriers (Type 2)

    Adjusting knitting machine 4.2 Advanced adjustments Further information:  Symbols in this document [-> 12]  Intarsia yarn carrier * [-> 25]  Mount intarsia yarn carrier * [-> 363] 4.2.19 Adjusting intarsia yarn carriers (type 2) * The yarn carriers are correctly adjusted if ...

  • Page 198: Shifting Intarsia Yarn Carriers In Area Of Carriage Assembly

    Adjusting knitting machine Advanced adjustments 4.2 5. In order to laterally adjust the position of the yarn carrier tip, bend the yarn carrier bow carefully (without using force) with the adjusting part (3). Further information:  Symbols in this document [-> 12] ...

  • Page 199: Intarsia Yarn Carrier - Adjust Stopping Point (Basic Setting, Braking Value)

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.21 Intarsia yarn carrier - Adjust stopping point (basic setting, braking value) * With an intarsia yarn carrier it is important that it is stopped exactly above the last needle of its knitting area. Otherwise the following error possibilities will be: ...
  • Page 200 Adjusting knitting machine Advanced adjustments 4.2 Which yarn carriers are Carry out this section: located on the machine.  with machines without clamping and cutting bed  if the clamping and cutting bed is switched off Only with these machines you can change the yarn carrier equipment....
  • Page 201 Adjusting knitting machine 4.2 Advanced adjustments Correcting the stopping position of the yarn carrier: ✔ The knitting program must not be started (the "SP from line 1" key in the "Machine start " window must not be activated) 1. Call up the "Yarn carrier" window. 2.
  • Page 202 Adjusting knitting machine Advanced adjustments 4.2 5. Cick the required yarn carrier.  The setting window appears. Moving yarn to the left Only possible if no other yarn carrier is located on carriers the left hand-side. to the right Only possible if no other yarn carrier is located on the right hand-side.
  • Page 203 Adjusting knitting machine 4.2 Advanced adjustments Checking the braking values An adjusting program is available for controlling the stopping positions. An with the adjusting program embroidery stitch line is knitted with all the Intarsia yarn carriers used in the pattern for you to be able to check the correct stopping position quickly and easily.
  • Page 204 Adjusting knitting machine Advanced adjustments 4.2 Check the braking values Function Call up "Machine start" window Call up the "Cycle counters & counters" window Call up the "Yarn carrier" window Call up the "Yarn carrier braking values" window Save changes and end setting process End setting process without saving changes...
  • Page 205 Adjusting knitting machine 4.2 Advanced adjustments 4. Knit some rows. 5. Check the stopping position of the different yarn carriers. 1 Wrong stopping 2 Correct stopping position (left color field edge) position The yarn is located vertically, at the left of the needle center.
  • Page 206 Adjusting knitting machine Advanced adjustments 4.2  The setting window appears. Ba: braking value left Value range: -9...0...9. Bb: braking value right Step width: 1=1/32 inch=0.8 mm Default: 0 : In case of large deviations from the default value appears a note prompting you to check the yarn carrier.
  • Page 207 Adjusting knitting machine 4.2 Advanced adjustments 18. If all of the yarn carriers are checked, tap the "ctrl W" key. It will be proceeded to the next partial program automatically. - or - ➜ If all the partial programs are processed, the adjustment program is automatically exited and the production is started.

  • Page 208: Intarsia Yarn Carrier - Check The Pressure Plates

    Adjusting knitting machine Advanced adjustments 4.2 4.2.22 Intarsia yarn carrier - check the pressure plates * Turning over or replacing the 1. Dismantle yarn carrier. small pressure plates (intarsia yarn carrier type 1)  Dismantling of small pressure plate 2. Loosen but do not remove the screws (1). 3.
  • Page 209 Adjusting knitting machine 4.2 Advanced adjustments Turning over or replacing the 1. Dismantle yarn carrier. small pressure plates (intarsia yarn carrier type 2)  Dismantling of small pressure plate 2. Remove the screws (1). 3. Remove the parts (2). Make sure that the springs (3) are not lost. 4.

  • Page 210: Intarsia Yarn Carrier - Correct Stopping Point (Correction Value)

    Adjusting knitting machine Advanced adjustments 4.2 10. Make sure that the lifter (6) moves smoothly. Further information:  Replacing yarn carrier [-> 362] 4.2.23 Intarsia yarn carrier - Correct stopping point (correction value) * Function Call up the "Yarn carrier" window Call up the "Adjusting yarn carrier"...

  • Page 211: Float Slider (Holding-Down Jack Control)

    620, 628 CMS 740 CMS 822 623, 632 CMS 933 771, 773 Problem When swiveling the Intarsia yarn carrier, thread loops occur, which lead to errors in the fabric (thread loops, holes, drop stitches). Reason At the time of swiveling the Intarsia yarn carrier, the holding-down jacks are simultaneously closed.
  • Page 212 Adjusting knitting machine Advanced adjustments 4.2 Change the opening angle of the float slider: 1. Loosen the screw (1) with an Allen key (SW 3). 2. Using the Allen key move the screw and with it the float slider downward. ...

  • Page 213: Normal Yarn Carrier Type 2

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.25 Normal yarn carrier type 2 Normal yarn carrier type 1 Normal yarn carriers and intarsia yarn carriers cannot be used on the same track. Basis: The disengaging arms (1) of the normal yarn carrier collide with the intarsia yarn carrier or the yarn carrier limiter.
  • Page 214 Depending on the machine gauge there are different models. carrier type2 Engaging width (a) 43 mm CMS 933, CMS 822, CMS 530, CMS 520 E10 │ E12 │ E14 │ E16 │ E18 │ E6.2 │ E7.2 │ E8.2 │ E9.2 46 mm CMS 933, CMS 822, CMS 530, CMS 520 E5 │...

  • Page 215: Plating - The Different Possibilities

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.26 Plating – the different possibilities Remarks Gauge / Machine  For thin, elastic yarn (e.g. lycra) 1 yarn carrier Double bow yarn carrier All gauges, except (assembled on one E3, E4  adjustable engaging width yarn carrier rail) Further information ...
  • Page 216 Adjusting knitting machine Advanced adjustments 4.2 Remarks Gauge / Machine E10 │ E12 │ E14  The cheapest solution: 2 yarn carriers 2 yarn carrier carriages E16 │ E18 │ E6.2 (assembled on two Only one additional yarn carrier E7.2 │ E8.2 │ E9.2 yarn carrier rails) carriage (43 or 46 mm) has to be bought.

  • Page 217: Plating - Double Bow Yarn Carrier

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.27 Plating - Double bow yarn carrier Clamping and cutting bed When using 16 times clamping / cutting, every other clamping / cutting point 2x16 has to be deactivated to ensure that both threads are reliably clamped and cut.
  • Page 218 Adjusting knitting machine Advanced adjustments 4.2 Follower bow (2) - carry out 1. A screw is located in the boring (6). Adjust it with an Allen key (2 mm) the lateral adjustment: (Setting range: 0 - 2 mm). 2. The distance from the bow (2) to the bow (1) can be set individually on each side.

  • Page 219: Plating - Plating Yarn Carrier Carriage

    Adjusting knitting machine 4.2 Advanced adjustments 4.2.28 Plating - Plating yarn carrier carriage Not for CMS 520 C, CMS 830 Two yarn carriers which differ depending on the engaging width (1) on the yarn carrier carriage, are used for plating with normal yarn carriers. The engaging width is adjustable individually (23-46 mm) on this yarn carrier carriage.
  • Page 220 Adjusting knitting machine Advanced adjustments 4.2 Setting Adjust engaging width: 1. Loosen both screws (1). 2. Push insert (2) into the desired position. A scale simplifies the adjustment. 3. Retighten both screws (1). 4. Repeat the setting process for the other side. The entire engaging width consists of the value for the left (Ua) and the right (Ub) hand-side....
  • Page 221 Adjusting knitting machine 4.2 Advanced adjustments Settings on the knitting If you change the engaging width, you have to enter the changed values machine (Ua, Ub).  Setup2: "Yarn carrier" window ->"Adjust yarn carrier" window-> "Y:Ua- b / Y:Ncc" tab ...

  • Page 222: Plating - Double Eyelet Yarn Carrier

    Adjusting knitting machine Advanced adjustments 4.2 4.2.29 Plating - Double eyelet yarn carrier Note the following items when working with this yarn carrier: 1. Set yarn carrier as deep as possible. 2. Thread the basic yarn into the oblong hole (1). ...

  • Page 223: Changing The Position Of The Knock-Over Wire

    CMS 740 E7.2 CMS 822 E8.2 CMS 933 The position of the knock-over wire affects the stitch appearance.  Position 1: Under normal circumstances the position of the knock-over wire does not need to be changed.  Position 2: For some patterns it is possible to improve the stitch appearance if the stitch is taken down from the needle with a steeper angle.
  • Page 224 Adjusting knitting machine Advanced adjustments 4.2 For replacing the knock-over wire you need a small pair of pliers. 1. Cast-off or transfer the stitches of the needle bed, which is converted. 2. Stop the carriage in the left reversing position. 3.

  • Page 225: Working With Files

    Adjusting knitting machine 4.3 Working with files 4.3 Working with files CAUTION Computer viruses! Loss of data or production. Computer viruses can creep into the machine through unscanned data via USB port or network. ➜ Bring in only virus free data on to the knitting machine. This chapter contains information on: ...
  • Page 226 Adjusting knitting machine Working with files 4.3 Marking text A word or a text block is marked for being copied, moved or deleted. 1. To mark a word, tap the word twice. 2. To mark a line, tap the line three times. 3.
  • Page 227 Adjusting knitting machine 4.3 Working with files Call up "Search" selection The corresponding location is sought when you enter line numbers or text window and select the keys. Function "Search": search for a specific term "Carry on searching": Continue searching for a certain term "Search"...
  • Page 228 Adjusting knitting machine Working with files 4.3 Call up "Replace" selection This is replaced in the loaded file by entering line numbers and commands window and selecting the keys. Function "Replace": search for a certain term and replace it by a new one "Replace"...
  • Page 229 Adjusting knitting machine 4.3 Working with files Call up "Go to" selection You can jump to the corresponding point in the loaded file by entering line window numbers or names and selecting the keys. Function "Go to" a certain position "Go to"...
  • Page 230 Adjusting knitting machine Working with files 4.3 Automatic calling of virtual The virtual keyboard is automatically activated when various function keys keyboard are selected. Either a number block appears for inputting numbers or an alphanumeric keyboard appears for entering letters and numbers. The virtual keyboard contains three switchover keys: ...

  • Page 231: File Manager

    Adjusting knitting machine 4.3 Working with files 4.3.2 File manager Files and folders (directories and images) are managed in "File -Manager" window.  "File manager" window All actions pertaining to folders are mentioned on the left side. A new folder can be created, for example.
  • Page 232 Adjusting knitting machine Working with files 4.3 Function Call up the "Load & save" window Call up "Additional function keys" Call up "File manager" window Call up "Main menu" Keys for the "File manager" window Call up "File manager" window: 1.
  • Page 233 Adjusting knitting machine 4.3 Working with files Actions in the "File manager" window  "File manager" window Function Function "Update": Refresh the "Delete all": Delete all files in contents of all the folders the selected folder "Create folder": Create folder "Display file": Display in the selected directory selected file...
  • Page 234 Adjusting knitting machine Working with files 4.3 Call up the selection window With the selection of a drive or a folder in the list on the left side, the key "Create folder" "Create folder " appears.  "Create folder"key in window "File-Manager" 1.

  • Page 235: Working With Files, Libraries And Folders

    Adjusting knitting machine 4.3 Working with files 4.3.3 Working with files, libraries and folders Working with files (Sintral, jacquard, setup), libraries (Auto-Sintral) and pattern folders occurs in the "Load & save". The file list is divided into machine type, file name, type and changed_on:. Sorting is possible in each of the 4 columns by pressing the column header.
  • Page 236 Adjusting knitting machine Working with files 4.3 1. From the "Main menu" call up the "Load & Save" window.  "Load & save" window 2. Set the desired path with one of the "Direct pattern folder selection" keys. 3. Use the PAT/SIN/JAC/SET/LIB keys to select whether the entire pattern of the current machine (PAT) or individual file types are to be listed.
  • Page 237 Adjusting knitting machine 4.3 Working with files Actions in "Load & save" window  "Load & save" window Function "Direct folder selection":  predefined folder selection "Current folder selection":  Open the dialog box for definition of the current folder Display the content of the Zip file (for Setup2) Close the zip file (for Setup2) Load selected file and accompanying pattern elements...
  • Page 238 Adjusting knitting machine Working with files 4.3 Function Save pattern with selected setup data (for Setup2) Delete selected file Display selected file "Add": add selected file and corresponding pattern elements to pattern already loaded Editing the setup data (for Setup1) "Update": Update the contents of the folder Call up "Direct Help"...
  • Page 239 Adjusting knitting machine 4.3 Working with files Function Activate/deactivate "EAY selection" Activate/deactivate "SP1 selection" Activate/deactivate "YLC selection" Keys in "Load & save" window Further information:  KnitLAN connection [-> 255]  Selecting the current folder [-> 243]  Copying files [-> 240] ...

  • Page 240: Displaying File In Pattern Editor

    Adjusting knitting machine Working with files 4.3 4.3.4 Displaying file in pattern editor The selected file from the "Load & save" window is displayed in the "Pattern editor" window (preview). Function Call up the "Load & save" window "Display file" key Call up "Pattern editor"...
  • Page 241 Adjusting knitting machine 4.3 Working with files Function search for a specific term "Continue": Continue to find a certain term "Go to" a certain position Carry out the "Quick jump" corresponding mark (e.g. from FBEG to FEND) "Enlarge": Display text enlarged "Reduce": Display the text decreased "Function list": Toggle on/off the display of pattern functions.

  • Page 242: Clear Knitting Memory

    Adjusting knitting machine Working with files 4.3 4.3.5 Clear knitting memory The current knitting program with which your knitting machine works is saved in the knitting memory. When you delete the knitting memory, this has no influence on the saved patterns and files on the data carriers. Function Call up the "Load &...
  • Page 243 Adjusting knitting machine 4.3 Working with files Deleting individual files in the 1. Call up the "Load & save" window. knitting memory:  "Load & save" window 2. Select the file via the SIN or JAC key. 3. Call up "Additional function keys". 4.

  • Page 244: Copying Files

    Adjusting knitting machine Working with files 4.3 4.3.6 Copying files Files are copied from one drive to another in the "Copying catalog" window. This list of files appears in alphabetical order, the number of existing files is displayed on the status line (Total:) of the list. In the following example, the files are copied from the hard disk to the USB memory stick (backup copy).
  • Page 245 Adjusting knitting machine 4.3 Working with files 8. Tap the "Copy file" key.  When the file is copied, it appears in the right list ("Target"). 9. To copy other files, repeat steps 7 and 8. Actions in "Copying catalog" window ...
  • Page 246 Adjusting knitting machine Working with files 4.3 Setting the sort sequence The sort sequence can individually be adjusted. To do so, click on the header line (1).  "Copying catalog" window Select and confirm the sort sequence in the "Sort by" window. ...

  • Page 247: Selecting The Current Folder

    A path contains the following information: 1. Drive letter (or computer name) (e. g.: "D:" or "\\SERVER01") 2. Specification of the subdirectories (e. g.: "\PATTERN" or "Stoll\M1\Extract\") Standard setting Following drives are set by default in the keys of "Direct folder selection":...
  • Page 248 Adjusting knitting machine Working with files 4.3 Function Call up the "Load & save" window "Direct folder selection" key The symbols of the 3 keys "Direct folder selection" are adapted based on the linked drive:  USB Memory Stick  Hard disk ...
  • Page 249 Adjusting knitting machine 4.3 Working with files 5. End setting process and save changes.  In the "Load & Save " window, the display of the key "Direct folder selection" is adapted to the new path. The path is displayed below it. ...

  • Page 250: Carrying Out A Program Check

    Adjusting knitting machine Working with files 4.3 4.3.8 Carrying out a program check If you carried out changes in the knitting program you can have your inputs checked. With it the knitting program will be checked for its knitting ability. If an error is detected, an error message will be displayed in the lower area of the window.
  • Page 251 Adjusting knitting machine 4.3 Working with files Actions in "Program test" window  "Program test" window Function "Start program test": Start program test from 1st line "Start program test": Start program test from a certain line on "Interrupt program test": Interrupt program test and restart it "End program test"...

  • Page 252: Working With The Sintral Editor

    Adjusting knitting machine Working with the Sintral editor 4.4 Function "Reduce": Display the text decreased "Change size": Change window size of pattern and error output Call up "Direct Help" for the key pressed next Keys in the "Program test" window 4.4 Working with the Sintral editor Minor changes or additions to the knitting programs are processed with the Sintral editor.
  • Page 253 Adjusting knitting machine 4.4 Working with the Sintral editor  The window of the first level in the "SINTRAL Editor" appears. The file currently loaded is shown in this window.  Window of the first level in the "SINTRAL editor" Function Function "Switch toolbar": Switch over...
  • Page 254 Adjusting knitting machine Working with the Sintral editor 4.4 2nd level of "SINTRAL Pressing the "Switch over toolbar" key, the window goes to the 2nd level of Editor" the "SINTRAL Editor".  Window of the second level in the "SINTRAL-Editor" Function Function "Switch toolbar": Switch over...
  • Page 255 Adjusting knitting machine 4.4 Working with the Sintral editor "Auto-Sintral" function key To activate this key, "Auto-Sintral" must be loaded. In the editor now one can switch between the currently loaded pattern and "Auto-Sintral". Function Switch over between current pattern and "Auto-Sintral" "Auto-Sintral"...
  • Page 256 Adjusting knitting machine Working with the Sintral editor 4.4 "Tile window vertically" This function makes two editors available, which both always show the function key same lines. Vertical scrolling in one editor changes the second editor simultaneously. Horizontal scrolling only changes one editor, and the start of a long line can be displayed in the left editor and the rest on the right one.
  • Page 257 Adjusting knitting machine 4.4 Working with the Sintral editor Call up "Go to" submenu Press the arrow key next to the "Go to" key. You can jump to the start or the end of the file or line using this submenu. ...

  • Page 258: Go To Help In Function And Error List

    Adjusting knitting machine Working with the Sintral editor 4.4 4.4.2 Go to help in function and error list After loading and checking a file, the corresponding functions and error messages can be displayed in the "SINTRAL editor". You can jump in these lists using the following keys.

  • Page 259: Knitlan Connection

    This description applies only to machines for which the connection to the Stoll Nameserver is not active. If the connection to the Stoll Nameserver is active, the "Network favorites" key is not available since the KnitLAN connection will be configured on the Stoll Nameserver.
  • Page 260 Adjusting knitting machine KnitLAN connection 4.5 Function Call up "Main menu" Keys for setting the KnitLAN connection Call up the "Service" menu. 4. Call up the "Basic settings" menu. 5. Call up the "Network favorites" window.  "Network favorites" window 1 Display of network environment which machine is integrated in.
  • Page 261 Share Folder 2. In the Windows firewall you have to call up the firewall settings and allow the Stoll FTP service as an exception. (Start > Control panel > Windows firewall, tab: Exceptions). The program "Stoll FTP service" can be found under the installation path of the M1 (e.g.

  • Page 262: Defining User Profile

    Adjusting knitting machine Defining user profile 4.6 4.6 Defining user profile In the standard configuration each knitting machine user can open and make changes to any window of the user interface. However, in some cases this is not desirable and not every user is to be able to change data and machine settings.
  • Page 263 ➜ Uppercase and lowercase letters can be used in a password. ➜ Note the password and keep it in a safe place. If the password is lost, the Stoll Helpline can help with a special password. The "User profile" window ...
  • Page 264 Adjusting knitting machine Defining user profile 4.6 Defining user profile Function Call up the "Service" window Call up "User profile" window Confirm password Return to previous window (cancel process) Block window Enable window Call up "Additional function keys" Enable all windows Block all windows Call up "Main menu"...
  • Page 265 Adjusting knitting machine 4.6 Defining user profile  "User profile" window 4. Block window: Tap the corresponding window in the selection list (1) and tap on the "Block window" (3) switch. - or - ➜ Tap the corresponding window in the selection list with a double click. 5.
  • Page 266 Adjusting knitting machine Defining user profile 4.6 Saving, loading, deleting The user profile can be saved, loaded and deleted. user profiles ... So that the same user profiles are active on all knitting machines, save the user profiles to USB memory stick or a network drive and load them in each machine.
  • Page 267 Adjusting knitting machine 4.6 Defining user profile Enabling blocked window During production it may be necessary to open a blocked window and carry out a change or action. Or you find that it is necessary for this window to be enabled for the active user.
  • Page 268 From time to time you should change the password to be sure that it has not become known. Carry out this activity on all knitting machines. If the knitting machine is connected with the STOLL pattern workstation, the password can be changed simultaneously on all the knitting machines with the help of on-line connection (see section "On-line commands"...
  • Page 269 Adjusting knitting machine 4.6 Defining user profile Examples of how a user Example 1: profile can be specified The machine settings are to be blocked. To do this, block the four windows in the selection list.  "User profile" window Example 2: When beginning work with user profiles, there is an uncertainty as to which windows are required for daily work and which are not.
  • Page 270 Defining user profile 4.6 Online commands If the knitting machine is connected with the STOLL pattern workstation, the password and the user profile can be changed simultaneously on all the machines with the help of the on-line connection. The condition is that the password is written in uppercase letters.

  • Page 271: Setup Data

    Setup Data 5 Setup Data The knitting program consists of:  Sintral program (*.sin)  Jacquard program (*.jac)  Information about production: – Specification of the stitch length – Distance between yarn carriers and fabric selvedge – Carriage Speed... You can handle this information about production as follows: ...

  • Page 272: Background

    Setup Data Background 5.1 5.1 Background A short review Setup-data were introduced for CMS machines (starting with ST 711) in 1998. Following data can be saved to the setup-file:  WMF(Fabric take-down menu)  NP (All NP values)  YD (Position of yarn carriers at the fabric selvedge) ...

  • Page 273: Comparing Setup1 To Setup2

    Setup Data 5.2 Comparing Setup1 to Setup2 5.2 Comparing Setup1 to Setup2 Setup1 Setup2 Fabric take-down 8 functions 50 fabric take-down functions (WMF) functions (WMF) 50 Auxiliary take-down functions (W+F) Switching auxiliary take- down on and off (W+1, W+0) Tabs for WM% and WMK% 21 staggerings ...
  • Page 274 Setup Data Comparing Setup1 to Setup2 5.2 Setup1 Setup2 Correction of stitch length Not possible possible for right carriage in tandem operation (NPR) Additional information Not possible possible such as:  Machine Number  Online Number  Host Name File Extension .set .setx (XML file) (File Extension)

  • Page 275: Using Setup1 Or Setup2

    Setup Data 5.3 Using Setup1 or Setup2 5.3 Using Setup1 or Setup2 Setup1 usable for all machines (OKC, ST 468, ST 268, ST 168, ST 811, ST 711) Setup2 usable with all OKC machines (starting with V 2.1) Converting Possible with M1plus (starting with V. 5.2) only. Setup2 -->...

  • Page 276: Loading Knitting Program

    Setup Data Loading knitting program 5.4 5.4 Loading knitting program You can quickly recognize whether it is a pattern with Setup1 or Setup2 data Setup1 pattern Setup2 pattern A Setup2 pattern is saved in a zip file. The icon of compressed (zipped) folder is displayed in front of the pattern.

  • Page 277: Setup2 Editor

    Setup Data 5.5 Setup2 Editor 5.5 Setup2 Editor 5.5.1 Overview of the Setup2 Editor of the CMS The Setup2 data will be displayed in the "Setup2 Editor". Explanation Tabs of a menu Table Call-up the individual menus Switch on or off the virtual keyboard : The menu keys are covered by the active virtual keyboard....
  • Page 278 Setup Data Setup2 Editor 5.5 Calling up the Setup2 Editor How to call up the Setup2 Editor with the Setup data of the actual pattern: on the machine Function Call up the "Setup2 Editor" window Key to call-up the "Setup2 Editor" window 1.
  • Page 279 Setup Data 5.5 Setup2 Editor Helpers for Input Depending on the active input field appears:  the numeric keyboard  the alpha-numeric keyboard (for comments)  the input helper for list fields  The input helper for NP measure units Explanation Switch on the virtual keyboard Switch off virtual keyboard...
  • Page 280 Setup Data Setup2 Editor 5.5 The alpha-numeric keyboard Function Jump to the next field. CPS LCK Shift between uppercase and lowercase letters; the setting of numbers or special characters is maintained SHIFT Shift between uppercase and lowercase letters and between numbers and special characters BACKSPACE Move the cursor by one step to left and delete the character there ENTER...
  • Page 281 Setup Data 5.5 Setup2 Editor The input helper for list fields Element Function Fold open selection field Fold closed selection field Move cursor: one line upwards Move cursor: one line downwards Move cursor: one character to left Move cursor: one character to the right Move cursor: to first input of selection field Move cursor: to last input of selection field Confirm input...
  • Page 282 Setup Data Setup2 Editor 5.5 The Input Helper for Yarn Element Function Carriers (YLC tab) Enter yarn carrier specification Example: 3A Delete entry Move cursor: one character to left Move cursor: one character to the right Confirm input...
  • Page 283 Setup Data 5.5 Setup2 Editor Adding a table row You will find only those entries in the selection list which are not yet part of the table. Example: Some NP are part of the table. Select NP indices in the "Add Rows" dialog box from those not yet listed in the table....
  • Page 284 Setup Data Setup2 Editor 5.5 Switching on or off the table Explanation tools Switch on the table tools Switch off the table tools Table Tools Explanation Go to row. Select the desired line in the selection list The cursor jumps to the desired line of the table. : Active with more than 21 lines.
  • Page 285 Setup Data 5.5 Setup2 Editor File tools Explanation Display the content of the Zip file In the "Load & save" window Close the zip file Load pattern Load the pattern with selected Setup data Save Pattern Save the pattern with selected Setup data. ➜...

  • Page 286: Take-Down

    Setup Data Setup2 Editor 5.5 5.5.2 Take-down WMF (tab) Explanation Value range WMF… Fabric take-down function WMF1 to WMF50 WM min Minimum fabric take-down value Minimum value: 0 (with Fully Fashion) Maximum value: 31.5 Step width: 0.1 Maximum fabric take-down value  WM max Minimum value: 0...
  • Page 287 Setup Data 5.5 Setup2 Editor Explanation Value range WM+C Monitoring of main take-down. If the Minimum value: 0 take-down has not been used after n (0- Maximum value: 100 100) knitting rows, the machine will stop. Step width: 1 (0 = no supervision) WMK+C Controlling the comb.
  • Page 288 Setup Data Setup2 Editor 5.5 W+F (tab) Explanation Value range W+F… Auxiliary Take-down function W+F1 - W+F50 Switch on auxiliary take-down.  W+F On The auxiliary take-down will be closed. The speed of the auxiliary take-down W+=n is active Switch off the auxiliary take-down. The auxiliary take-down will be opened.
  • Page 289 Setup Data 5.5 Setup2 Editor Explanation Value range WMK% Changing the fabric take-down value -80 to 80 by n percent while the comb take- down is working. The value is active till the fabric is taken down by the main take-down. Comment Comment ASCII Characters All characters and...

  • Page 290: Yarn Carrier

    Setup Data Setup2 Editor 5.5 5.5.3 Yarn carrier YD / YDI (tab) Staggering the yarn carriers at the fabric selvedge. Explanation Value range Distance between yarn carriers and fabric selvedge Collapse (reduced display) Expand (expanded display) YD1 Distance of the yarn carriers on track 1 to 8 Minimum value: 0...
  • Page 291 Setup Data 5.5 Setup2 Editor YC / YCI (tab) Yarn carrier corrections Explanation Value range Direct yarn carrier correction Collapse (reduced display) Expand (expanded display) Yarn carrier correction index YCI1 to YCI20 Collapse (reduced display) Expand (expanded display) Corrections of yarn carrier 1A to 8D Yarn carrier correction value (left) for not Minimum value: -120...
  • Page 292 Setup Data Setup2 Editor 5.5 Further information:  Table Tools [-> 280]  File tools [-> 281]  Helpers for Input [-> 275]  Overview of the Setup2 Editor of the CMS [-> 273]  Setup Data [-> 267]  Comparing Setup1 to Setup2 [-> 269] Y:Oa-b (tab) Tandem machine: Correction of the yarn carriers in the right carriage Explanation...
  • Page 293 Setup Data 5.5 Setup2 Editor  Adjusting the engaging width when plating with normal yarn carriers. Y:Ua-b / Y:Ncc (tab)  Control the loop sinking depth of the clamping and cutting needles Explanation Value range Corrections of yarn carrier 1A to 8D Adjust the engaging width (left) when Minimum value: 11.5 mm...

  • Page 294: Stitch Lengths

    Setup Data Setup2 Editor 5.5 5.5.4 Stitch lengths NP 1-100 (tab) Explanation Value range Correction for all stitch cams Minimum value: -2 Maximum value: 2 Step width: 0.05 NP1 - Stitch cam position 1 to 100 NP100 Value Stitch length in NP values or mm Value [mm]...
  • Page 295 Setup Data 5.5 Setup2 Editor NPR (tab) Correction of the stitch cam position for the right carriage (for tandem operation only) Explanation Value range Correction of the stitch cam position for the right carriage Front Correction value depending on system in front or Minimum value: -2...

  • Page 296: Carriage Speed

    Setup Data Setup2 Editor 5.5 5.5.5 Carriage speed Different carriage speeds can be entered for different knitting situations. The indirect carriage speed only becomes effective when it is slower than the normal speed. Explanation Value range (meters/second) MSECK Carriage speed for small knots over m rows, Minimum value: 0.05...

  • Page 297: Cycle Counters

    Setup Data 5.5 Setup2 Editor 5.5.6 Cycle counters The cycle counter specifies how often a pattern area is to be repeated. Which cycle counter controls which pattern area is defined in the knitting program. Explanation Value range RS1 - Cycle counters 1 to 39 1-99999 RS39 Comment...

  • Page 298: Yarn Length

    Setup Data Setup2 Editor 5.5 5.5.7 Yarn length Explanation "YLC-mode for Determine the yarn length control mode. patterns" : On the CMS the mode can be changed here. Reasonable input: 0, 1, 5, 7, 8 "Correction for Enter a correction value for all measuring wheels all measuring wheels"...
  • Page 299 Setup Data 5.5 Setup2 Editor Explanation "Correction < +/- Enter correction value for an additional thread from the from the [%]" right. The correction value has an effect in the carriage direction to the left. "Comment" Comment (ASCII Characters) Further information: ...
  • Page 300 Setup Data Setup2 Editor 5.5 YLC3 (tab) Determining the correction values by a test fabric Fabric Type Explanation Single jersey fabric knit on the rear needle bed. Single jersey fabric knit on the front needle bed. D-1x1 Double jersey, 1x1 knitting mode D-2x1 Double jersey, 2x1 knitting mode D-2x2...
  • Page 301 Setup Data 5.5 Setup2 Editor YLC5 (tab) : This tab appears on the CMS only. An original piece is generated for the YLC5 mode (Masterpiece). The data will be saved in a separate file (<pattern name>.stx).  You can see the path specification of the YLC5 data in this tab. ...

  • Page 302: Racking

    Setup Data Setup2 Editor 5.5 5.5.8 Racking The racking instructions are valid for one carriage stroke. Explanation Value range VCI… Racking function VCI1 to VCI50 Racking correction by m steps (0-10) Step width: 1/70 of the needle distance Direction of the racking correction <...

  • Page 303: Miscellaneous

    "Select #195 Needle hook gauge Machine" dialog box of the M1plus #156 Coupling width (with tandem machines) Machine-No. Stoll machine number: These data are entered Hostname Name of the computer within the network automatically at the machine. Online-ID...

  • Page 304: Data Mode And File Mode

    Setup Data Setup2 Editor 5.5 5.5.10 Data Mode and File Mode The "Setup2 Editor" of the CMS and of the M1plus differs between the editing of Setup2 files (.setx) and of data of the loaded pattern (.mdv / .zip). Data Mode File Mode Origin of the data Loaded pattern...

  • Page 305: Setup1 - Editing The Setup File

    Setup Data 5.6 Setup1 - Editing the setup file 5.6 Setup1 - Editing the setup file The Setup data editor allows setup data to be edited without loading them into the machine beforehand. It is thus possible to edit another setup file while the machine is knitting a pattern.
  • Page 306 Setup Data Setup1 - Editing the setup file 5.6 Function Call up the "Load & save" window Activate the "Setup selection" Call up the "Setup data editor" window Call up "Additional function keys" "Activate write protection" key "Deactivate write protection" key Call up "Main menu"...
  • Page 307 Setup Data 5.6 Setup1 - Editing the setup file  The "Setup data editor" window is open.  "Setup data editor" window A Total of 8 tabs: The STIXX and STIXX3 tabs are only displayed if a STIXX device is connected.
  • Page 308 Setup Data Setup1 - Editing the setup file 5.6 Working with the setup data Set/deactivate write protection: editor ✔ The Setup data editor window is open. 1. Call up "Additional function keys". 2. Tap the "Activate write protection" key in order to activate the write protection.

  • Page 309: Maintenance Of The Knitting Machine

    6.1 Minimize wear All parts of the knitting machine have carefully been selected and checked by Stoll. Nevertheless, they are subject to wear due to wear. You can keep the wear to a minimum if you lubricate, clean and check the machine regularly.
  • Page 310  Belt tension too high: Danger of bearing damage Belts (drive, racking, comb take-down, auxiliary take- (adjustment with measuring device by Stoll down) technician)  Belt tension too low: Danger of position errors (racking, auxiliary take-down) Energy chain trailing cable ...

  • Page 311: Cleaning The Knitting Machine

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2 Cleaning the knitting machine To retain the operability of the knitting machine and ensure the quality of the fabric, the knitting machine must be cleaned regularly. Cleaning interval Cleaning work if necessary Cleaning the touch screen 6 to 24 operating hours...

  • Page 312: Cleaning The Touch Screen

    Maintenance of the knitting machine Cleaning the knitting machine 6.2 Do not remove metallic parts and fragments (e.g. broken needle latch or hook) with a magnetic tool. There is a danger that the needle bed or cams can be magnetized, leading to incorrect selection.

  • Page 313: Cleaning Suction And Lint Container

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2.2 Cleaning suction and lint container * 1. Stop knitting machine when carriage is located on right half of needle bed. 2. Slide on cover over needle bed. 3. Push locking of lint container inwards and pull away container upwards. ...

  • Page 314: Vacuuming Off Knitting Machine

    Maintenance of the knitting machine Cleaning the knitting machine 6.2 CAUTION Damage to the suction tube! The suction tube will be damaged at the coupling point of the suction tube and the hose if you lift it by the suction nozzle. ➜...

  • Page 315: Cleaning Needle Bed

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2.4 Cleaning needle bed The pelerine springs of the needles should be cleaned daily, however at least once a week. The entire needle bed is cleaned every 12 to 26 weeks. Cleaning needle bed: 1.

  • Page 316: Cleaning The Permanent Brakes

    Maintenance of the knitting machine Cleaning the knitting machine 6.2 6.2.6 Cleaning the permanent brakes  Cleaning the permanent brake ➜ Clean both the brake settings of each permanent brake with a cloth. In case it is very dirty, then the permanent brake can be dismantled and can be blown out with compressed air.

  • Page 317: Cleaning Main Drive Fan

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2.8 Cleaning main drive fan * 1. Switch off the machine and wait until the machine is currentless. 2. Swing open the cover on the right-hand control unit.  Main drive fan 3.

  • Page 318: Cleaning Fan And Radiators In Right Control Unit

    Maintenance of the knitting machine Cleaning the knitting machine 6.2 6.2.9 Cleaning fan and radiators in right control unit 1. Switch off the machine and wait until the machine is currentless. 2. Swing open the cover on the right-hand control unit. ...

  • Page 319: Thoroughly Cleaning Needle Bed

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2.11 Thoroughly cleaning needle bed The needle bed is cleaned daily by the operator. In addition, it must be cleaned thoroughly every 12 to 26 weeks. If the needle bed it not cleaned thoroughly and carefully, a non-uniform stitch appearance results during production due to needles that do not run smoothly, and the operation of the machine can no longer be ensured.
  • Page 320 Maintenance of the knitting machine Cleaning the knitting machine 6.2 6. Push dirt out of needle channels with groove cleaner (6).  Groove cleaner 7. Clean groove for pelerine spring of needle. 8. Blow out dirt with compressed air from the needle bed. 9.

  • Page 321: Clean The Knitting Systems

    Maintenance of the knitting machine 6.2 Cleaning the knitting machine 6.2.12 Clean the knitting systems 1. Stop the knitting machine. 2. Move the carriage assembly into the left reversing position. 3. Set the main switch to "0" and wait until the touch screen is switched off. 4.

  • Page 322: Lubricate Knitting Machine

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3 Lubricate knitting machine This chapter contains information on:  Lubrication interval [-> 319]  Setting lubricating interval for needle bed [-> 320]  Setting of central lubrication [-> 321]  Restarting lubricating interval [-> 325] ...

  • Page 323: Lubrication Interval

    Greasing the racking device, greasing the adjustment pieces Lubrication schedule Only the named lubricants or others recommended by Stoll may be used. Other lubricants may damage the machine, e. g. due to insufficient lubricating action, rust on metal parts or damage to the electrical cable insulation and the plastic parts.

  • Page 324: Setting Lubricating Interval For Needle Bed

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3.2 Setting lubricating interval for needle bed For the needle bed a lubricating interval of between 1 and 65.535 courses can be set. A mean value for a three-system machine is 25,000 courses. However, this value depends highly on: Machine speed, temperature and number of knitting systems.

  • Page 325: Setting Of Central Lubrication

    Maintenance of the knitting machine 6.3 Lubricate knitting machine 6. Confirm input. 7. Call up "Main menu". 6.3.3 Setting of central lubrication All machines with four or more knitting systems are equipped with a central lubrication as a standard equipment. ...
  • Page 326 Three settings are available for the lubrication interval: Initial lubrication: This setting is used for the initial lubrication of a new machine at the Stoll stoll factory. The values cannot be modified. (Caution - risk of soiling the fabric) Select this setting for approx. 15 minutes after a gauge conversion or with a machine which has been out of operation for a longer period of time.
  • Page 327 Maintenance of the knitting machine 6.3 Lubricate knitting machine Field Explanation The oil line is de-aerated with this switch. The oil pump is switched on for max. 30 seconds. Use this switch for ventilation only, not for lubrication (Caution - risk of soiling the fabric). "Central lubrication"...

  • Page 328: Oil Needle Bed

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3.4 Oil needle bed When the lubricating interval for the needle bed expires, a pictograph appears stating that the needle bed must be oiled. 1. Apply oil with a brush or spray bottle. ...

  • Page 329: Restarting Lubricating Interval

    Maintenance of the knitting machine 6.3 Lubricate knitting machine 6.3.5 Restarting lubricating interval 1. Tap display for "Lubricate needle bed" message.  The "Current message" window appears. 2. Tap"624 Lubricate needle bed (OIL)" message.  The message is marked with a frame. The function key for opening the "Sensors"...

  • Page 330: Oiling Yarn Carrier Rods

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3.7 Oiling yarn carrier rods  Oiling the yarn carrier rods 1. Use a brush or a spray bottle to apply oil to the yarn carrier rods (1). 2. If intarsia yarn carriers are used, wipe off the oil with a cloth until the notch on the yarn carrier rod (2) is only coated with a residual lubricating film.

  • Page 331: Greasing Impulse Sensor Rails

    Maintenance of the knitting machine 6.3 Lubricate knitting machine 6.3.10 Greasing impulse sensor rails Depending on the machine gauge, there is a front and a rear impulse sensor rail. Machine gauge Impulse sensor rail E18 (E9.2) at the front and at the rear E16 (E8.2) E14 (E7.2) E12 (E6.2)

  • Page 332: Greasing Butts Of The Coupling Parts And Intermediate Sliders

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3.11 Greasing butts of the coupling parts and intermediate sliders After every tenth "Oil needle bed" note appears a "Grease needle bed" pictograph.  Greasing the butts of the coupling part and intermediate sliders ➜...

  • Page 333: Greasing Racking Device

    Maintenance of the knitting machine 6.3 Lubricate knitting machine 6.3.13 Greasing racking device  Greasing racking device 1. Position the rear needle bed at an angle. 2. Remove the cover over the racking spindle. 3. Apply grease to the racking strip and to the sliding guidance with a brush.

  • Page 334: Greasing Adjustment Pieces

    Maintenance of the knitting machine Lubricate knitting machine 6.3 6.3.14 Greasing adjustment pieces  Greasing the adjustment pieces 1. Position the needle beds at an angle. 2. Vacuum off fluff and dust. 3. Apply grease to adjustment pieces with a brush. Further information: ...

  • Page 335: Repairing The Knitting Machine

    Repairing the knitting machine 7.1 Supplementary activities during maintenance 7 Repairing the knitting machine This chapter contains information on:  Supplementary activities during maintenance [-> 331]  Helpful knitting rows [-> 334]  Replacing parts [-> 336]  Eliminating faults in electronics system [-> 369] ...
  • Page 336 Repairing the knitting machine Supplementary activities during maintenance 7.1 Switch power supply off and on again: 1. Call up the "Service" menu from the "Main menu". 2. Call up from"Service" window "Manual interventions Service".  Window "Manual interventions Service" 3. Tap the "Off" switch if the power supply is to be switched off. Answer the message "Switch off?"...

  • Page 337: Central Lubrication - Mounting And Working Position

    Repairing the knitting machine 7.1 Supplementary activities during maintenance 7.1.2 Central lubrication - mounting and working position Only on machines with The central lubrication can be swiveled upward for mounting activities, e.g. central lubrication to remove the carriage part. Mounting position Swivel central lubrication into mounting position: 1.

  • Page 338: Helpful Knitting Rows

    Repairing the knitting machine Helpful knitting rows 7.2 7.2 Helpful knitting rows When carrying out cleaning, adjustments and repair work, it is helpful to set a certain knitting situation immediately. The following table lists the knitting specifications mentioned in the operating instructions. Knitting specifications Empty row <...
  • Page 339 11. To resume production tap in the window "Machine start" on the key "SP from line 1" and engage the machine. An empty row is entered on line 999 in a STOLL knitting program. For the first 2 knitting rows after "SPF", the carriage moves...

  • Page 340: Replacing Parts

    Repairing the knitting machine Replacing parts 7.3 7.3 Replacing parts This chapter contains information on:  Replacing needle and coupling part [-> 337]  Replacing intermediate slider [-> 338]  Replacing selection jack [-> 340]  Replacing holding-down jack [-> 341] ...

  • Page 341: Replacing Needle And Coupling Part

    Repairing the knitting machine 7.3 Replacing parts 7.3.1 Replacing needle and coupling part  Replacing needle and coupling part 1. Pull-out the needle rail (1) with the extraction hook (6). 2. Pull needle (2) upwards, the coupling part (3) will, with it, also be pulled upwards.

  • Page 342: Replacing Intermediate Slider

    Repairing the knitting machine Replacing parts 7.3 7.3.2 Replacing intermediate slider There are different models depending on the gauge. Type 1 Valid for: E10 │ E12 │ E14 │ E16 │ E18 │ E6.2 │ E7.2 │ E8.2 To replace the intermediate slider, you need a small pair of pliers. ...
  • Page 343 Repairing the knitting machine 7.3 Replacing parts Type 2 Valid for: E5 │ E7 │ E8 To replace the intermediate slider, you need a small pair of pliers.  Replacing the intermediate slider 1. Push the needle and coupling part (1) upward. 2.

  • Page 344: Replacing Selection Jack

    Repairing the knitting machine Replacing parts 7.3 7.3.3 Replacing selection jack  Replacing selection jack 1. Push the needle with the coupling part upward. 2. Push the intermediate slider (1) until the lower butt bumps into the spring wedge (2). 3.

  • Page 345: Replacing Holding-Down Jack

    Repairing the knitting machine 7.3 Replacing parts 7.3.4 Replacing holding-down jack 1. Transfer all stitches of the needle bed in which the jack is replaced to the other needle bed.  Removing the limiter (3) 2. Remove screw (1) on left and right-hand sides of jack bed. Use the special hexagon screwdriver from the accessories for this purpose.

  • Page 346: Remove Needle Bed Or Position It At An Angle

    Repairing the knitting machine Replacing parts 7.3 7.3.5 Remove needle bed or position it at an angle This chapter contains instructions on:  Releasing needle bed  Removing needle bed  Positioning the needle bed at an angle  Screwing on the needle bed tight Function Call up "Manual interventions"...
  • Page 347 Repairing the knitting machine 7.3 Replacing parts 5. Releasing the rear needle bed for gauge E 10 - E 18: Remove the screws (3). Push the connection (4) to the side. While doing so, the impulse sensor rail is pushed to the side. ...

  • Page 348: Repairing Needle Bed And Additional Needle Bed

    Repairing the knitting machine Replacing parts 7.3 7.3.6 Repairing needle bed and additional needle bed  Damaged needle bed If the carriage is blocked, the needle bed may be damaged. This means that the movable parts (needles, coupling part, intermediate slider and selection jack) do not move smoothly or are blocked.
  • Page 349 Repairing the knitting machine 7.3 Replacing parts 4. Set damaged stays into a vertical position again using the channel chisel and straighten them. The chisel may only be struck with light hammer blows in the damaged groove. Do not strike the chisel in too deep, as the needle bed foundation will be damaged.
  • Page 350 If too much of a stay is filed off, the needle bed is defective at this point and can only be repaired by a Stoll technician. ➜ Use the channel file for the removal of burrs only. ➜ The grooves must be cleaned carefully after the channel file is used.
  • Page 351 Repairing the knitting machine 7.3 Replacing parts Combined needle bed If a stay of a combined needle bed is slightly damaged, it can be repaired as described above. It must be replaced if it is heavily damaged, though. 1. If the carriage blocks, then separate the connection of the carriage part to the carriage.

  • Page 352: Removing And Mounting Carriage Part

    Repairing the knitting machine Replacing parts 7.3 7.3.7 Removing and mounting carriage part Removing carriage part The carriage part is removed when:  the cams must be replaced (e.g. wide or narrow coupling of tandem machines)  if a carriage part is blocked, it is separated (separating point) with the integrated device The carriage assembly is stopped (support surface) outside the needle bed and the carriage part is lowered again.
  • Page 353 Repairing the knitting machine 7.3 Replacing parts 7. Remove the suction tube on the carriage assembly. 8. Unscrew the shoulder screws (2) and screws (4) on the left and right sides.  Swiveling plate 9. Swivel left and right swiveling plates (5) inward. ...
  • Page 354 Repairing the knitting machine Replacing parts 7.3 Remove the carriage part Function when the carriage assembly is blocked in the needle bed Call up "Manual interventions" window Key for calling up "Manual interventions" window 1. Call up "Manual interventions" window. 2.
  • Page 355 Repairing the knitting machine 7.3 Replacing parts 11. Loosen the shoulder screws (2) and screws (4) on the left and right sides.  Swiveling plate 12. Swivel left and right swiveling plates (5) inward. 13. Tighten shoulder screws (2) and screws (4) evenly; the carriage part is raised off the needle bed in the process.
  • Page 356 Repairing the knitting machine Replacing parts 7.3 CAUTION If the carriage assembly is blocked: The drive brake has automatically closed. ➜ Release the drive brake again and continue pushing the carriage assembly in the original direction. 19. Lift carriage part from needle bed. Do not remove metallic parts and fragments (e.g.
  • Page 357 Repairing the knitting machine 7.3 Replacing parts Assembling carriage part Function and carriage assembly Call up "Manual interventions" window Confirm the repair Call up "Machine start" window Call up "Main menu" Keys for assembling carriage part and carriage assembly  Support surface of carriage part 1.
  • Page 358 Repairing the knitting machine Replacing parts 7.3  Fastening carriage assembly on carriage part 7. Screw in the shoulder screws (3) until the carriage assembly is raised somewhat. 8. Swivel the left and right swiveling plates outward below the carriage assembly.

  • Page 359: Removing Cam Plate

    Repairing the knitting machine 7.3 Replacing parts 7.3.8 Removing cam plate The cam plate is removed for cleaning, checking or replacing cams or step motors. 1. Switch off 40 V power supply. 2. Remove the carriage part.  Plugs of the selection systems 3.

  • Page 360: Removing And Mounting Step Motor

    (1) is positioned exactly on the zero point (3). CAUTION Adjusting screws! If adjusting screws are released, the step motor must be readjusted at STOLL. ➜ Do not loosen any adjusting screws (5). 4. Remove the screws (4). 5. Take off the defective step motor.
  • Page 361 Repairing the knitting machine 7.3 Replacing parts 6. Move new step motor to home position: Turn the scale (2) until the pointer (1) is positioned exactly on the zero point (3). 7. Press the mechanics (pressure part tuck) downward to be able to insert the roller (6) in the gear rack of the step motor.

  • Page 362: Replacing Gear Racks In The Step Motor

    There are different models depending on the machine type and the gauge. Type 1 Valid for: CMS 530, CMS 520, CMS 822, CMS 933 E10 │ E12 │ E14 │ E16 │ E18 │ E6.2 │ E7.2 │ E8.2 │ E9.2 Replacing gear racks: 1.
  • Page 363  The gear rack is replaced. Type 2 Valid for: CMS 530, CMS 520, CMS 822, CMS 933 E5 │ E7 │ E8 │ E2,5.2 │ E3,5.2 │ E5.2 CMS 740, CMS 730 T, CMS 530 T, CMS 502, CMS 830 C, CMS 520 C...
  • Page 364 Repairing the knitting machine Replacing parts 7.3 3. Set at the rear the left pin of the lower gear rack guide.  Pin of gear rack guide 4. Push lower gear rack manually to the left until all gear racks can be removed.
  • Page 365 Repairing the knitting machine 7.3 Replacing parts 12. The gear racks must be aligned.  Monitoring of built-in position 13. If this is not the case, repeat step 3 through 11. 14. Move pin of the lower gear rack guide at the rear to the home position. ...

  • Page 366: Replacing Yarn Carrier

    Repairing the knitting machine Replacing parts 7.3 7.3.11 Replacing yarn carrier When replacing the yarn carrier bow, ensure that the punch mark is located on the inside when mounting shim (2). 1. Stop the carriage assembly into the left reversing position. ...

  • Page 367: Mount Intarsia Yarn Carrier

    Repairing the knitting machine 7.3 Replacing parts 7.3.12 Mount intarsia yarn carrier * Combination possibilities for normal and Intarsia yarn carriers: Normal Normal and intarsia yarn carriers can be used side by side but not on yarn the same track. carrier type 1 Basis: The disengaging arms (1) of the normal yarn carrier collide with...
  • Page 368 Repairing the knitting machine Replacing parts 7.3 Mount intarsia yarn carrier: 1. Stop the carriage assembly into the left reversing position.  Yarn carrier limiter 2. Loosen the screws (3) of the yarn carrier limiter. 3. To remove the yarn carrier limiters, turn the screws (3). The yarn carrier limiters can be removed and mounted in any position.

  • Page 369: Replacing Yarn Control Unit

    Repairing the knitting machine 7.3 Replacing parts 8. Check the adjustment the yarn carrier. Further information:  Symbols in this document [-> 12]  Intarsia yarn carrier * [-> 25]  Adjusting intarsia yarn carrier (type 1) * [-> 192] ...

  • Page 370: Replacing Drive Belts And Friction Roller Of Friction Feed Wheel

    Repairing the knitting machine Replacing parts 7.3 7.3.14 Replacing drive belts and friction roller of friction feed wheel The drive belts and the friction roller of the friction feed wheel are replaced with the following steps:  Preparations  Replace the drive belt ...
  • Page 371 Repairing the knitting machine 7.3 Replacing parts 3. Mount the new belt in such a way that it runs in the grooves of the drive pulley. 4. Press the motor (9) upward and tighten the screws of holes (7) 5. Check the belt tension. ...

  • Page 372: Deaerating Oil Line

    Repairing the knitting machine Replacing parts 7.3 7.3.15 Deaerating oil line Only on machines with central lubrication  "Central lubrication" window Function Call up the "Machine settings" window. Call up "Additional function keys" Call up the "Central lubrication" window Call up "Main menu" Keys for deaerating the central lubrication Deaerate oil line: 1.

  • Page 373: Eliminating Faults In Electronics System

    Repairing the knitting machine 7.4 Eliminating faults in electronics system 4. Call up the "Machine settings" window from the "Main menu". 5. Call up "Additional function keys". 6. Call up the "Central lubrication" window. 7. Set "Ventilation" switch to "On". ...
  • Page 374 Repairing the knitting machine Eliminating faults in electronics system 7.4 Left control cabinet *  Left control cabinet Industrial PC and hard disk Battery plug-in unit Electronic cards Ethernet cable, if the machine is networked. Power supply unit with LEDs Card Function Controlling the input unit and the touch screen.
  • Page 375 Repairing the knitting machine 7.4 Eliminating faults in electronics system Right control cabinet *  Right control cabinet 1 Drive and racking control unit 4 Capacitor card 2 Relay board, fuse for (1) 5 Fan 3 Fabric take-down card Card Function 954...

  • Page 376: Power Supply Unit

    Repairing the knitting machine Eliminating faults in electronics system 7.4 7.4.2 Power supply unit  Power supply unit The LEDs on the power supply unit indicate which voltages are generated and at which voltage an error occurs. While switching on the main switch, the lower three LEDs light up immediately, and the +28 V approx.

  • Page 377: Replacing Electronic Card

    Repairing the knitting machine 7.4 Eliminating faults in electronics system 7.4.4 Replacing electronic card 1. Set main switch to "0" and wait until the LEDs on the power supply unit go out (approx. 60 seconds). 2. Open the cover of the left control cabinet. CAUTION An electronic card can be destroyed by electrostatic charge!

  • Page 378: Check Fuses

    CMS 730 T CMS 740 CMS 822 CMS 830 C CMS 830 S CMS 933 DANGER Life-threatening high voltage! Electrical shock may cause death or serious injuries. ➜ Set the main switch to "0" and wait until the touch screen is dark and an alarm signal sounds.
  • Page 379 Repairing the knitting machine 7.5 Check fuses 4. Check fuse (12) on the left control unit. For this purpose, pull out plug (13), remove both screws (14) and pull out battery insert.  Battery fuse (12) below the power supply unit DANGER Burning risk! Injuries by hot parts.
  • Page 380 Repairing the knitting machine Check fuses 7.5 6. Check fuses on the transformer at the rear of the machine.  Fuses on transformer at the rear of the machine F1-F3 Fabric take-down F20-F22 Fluff absorption F4-F6 Friction feed wheel Central lubrication F8-F10 Servos F11-F13...

  • Page 381: Needle Selection Shifting

    2 and 4 hours depending on the machine gauge. Automatically: The measuring system "JNA" (Setup-Needle-Selection) is available at your agency or at Stoll. With this measuring system the test row is carried out automatically. Time required: 30 - 60 minutes.

  • Page 382: Setting The Impulse Sensor Type

    Repairing the knitting machine Needle selection shifting 7.6 7.6.1 Setting the impulse sensor type This is only necessary with older OKC machines:  OKC 2.0 machines (2005 until February 2009)  OKC 3.0 (March 2009 until June 2010) On newer machines (OKC 3.0, from July 2010 on), this is not necessary as only the new impulse sensor type can be built-in.
  • Page 383 Repairing the knitting machine 7.6 Needle selection shifting If you are not sure about the machine type, check the machine type plate. The first column of numbers in the "Type" field indicates the machine type and the second column of numbers indicates the component type. In the above example, the machine in question is the "621"...
  • Page 384 Repairing the knitting machine Needle selection shifting 7.6 Carry out restart with machine configuration: ✔ The machine is switched off. 1. To switch on the machine, set the main switch to 1.  The "BootOkc" window is displayed on the touch screen. ...

  • Page 385: Preparations

    Repairing the knitting machine 7.6 Needle selection shifting 7.6.2 Preparations  Stop the carriage after the left reversing position.  With tandem machine: Couple carriage narrow.  Cast-off the stitches on both needle beds.  Remove the needle brushes on the front and rear carriage part. ...

  • Page 386: Reset Reference Values Of Impulse Sensor, Carry Out Carriage Reference Run

    Repairing the knitting machine Needle selection shifting 7.6 7.6.3 Reset reference values of impulse sensor, carry out carriage reference run Before determining the new values you have to delete the "old" values of the impulse sensors. Function Call up the "Service" menu Call up the "Basic settings"...

  • Page 387: Determining The Needle Selection Shifting Manually

    Repairing the knitting machine 7.6 Needle selection shifting 7.6.4 Determining the needle selection shifting manually Function Call up the "Service" menu Call up the "Basic settings" menu Call up the "Adjustment of needle selection" menu Call up the "Automatic" menu Call up the "Manually coarse"...
  • Page 388 Repairing the knitting machine Needle selection shifting 7.6 7. Carry out the test series. A Test for the front needle bed B Test for the rear needle bed 1 Reset 4 Enter the test result (carriage Delete the test results for the front direction: <<) needle bed.
  • Page 389 Repairing the knitting machine 7.6 Needle selection shifting If you are not sure that no error occurred, repeat the check for both carriage directions. 15. Resume the test series. Press the (5) key for this.  The next line of the test series is selected automatically. Internally, the reaction time is increased by "1".
  • Page 390 Repairing the knitting machine Needle selection shifting 7.6...

  • Page 391: Software - Installation And Basic Settings

    Software - Installation and basic settings 8 Software - Installation and basic settings In this chapter the description of how can one install and set the Stoll operating system is given. It is important thereby that one gets to know the boot process (the booting of software and the activation of control) on the knitting machine.

  • Page 392: Boot Process

    Software - Installation and basic settings Boot process 8.1 8.1 Boot process The following figure shows a schematic representation of the boot process of the knitting machine (with control OKC).  Schematic representation of the boot process Description of the boot After switching on knitting machine (main switch 1) windows XP gets process started.
  • Page 393 Software - Installation and basic settings 8.1 Boot process During this time, the following window is displayed on the touch screen:  Start the System Control Unit (SCU) If this process is closed, then the "BootOkc" window is displayed.  "BootOkc"...
  • Page 394 Software - Installation and basic settings Boot process 8.1 First of all, only the keys "Installation", "Installation and Configuration" and "Basic Settings" are released. As soon as the connection to control is made, more keys are released based on the control information. If a warm start is possible, then this is automatically carried out after a waiting time that can be set (basic setting: 30 seconds).
  • Page 395 The warm start of the knitting machine can be interrupted. This happens by tapping the keys in the "BootOkc" window. Meaning Start the installation process of a Stoll operating system. The storage location of the Stoll operating system can be selected in the "Basic Settings"...

  • Page 396: Basic Settings

    Software - Installation and basic settings Boot process 8.1 8.1.1 Basic Settings Call up "Basic Settings Menu" window: ✔ The knitting machine is switched off. 1. Set the main switch to "1".  The "BootOkc" window is displayed. 2. Type in within the waiting time for the warm start on the "Basic Settings" key.
  • Page 397 Selecting the source of the In the "Boot Source" area of the "Basic Settings Menu" window ascertain installation data (Boot the source from where the installation of the Stoll operating system is done. Source)  Selection of the source in "Basic Settings Menu" window...
  • Page 398 Software - Installation and basic settings Boot process 8.1 Configure machine Defined by the concept of control OKC some basic information about the machine should be known right from the start. Enter this information in the "Machine Configuration" window. ➜ Tap on the "Machine configuration" key. ...
  • Page 399 Software - Installation and basic settings 8.1 Boot process Entering the machine classification and the component type: 1. In the "Machine Classification" list field, select the machine classification. 2. In the "Component Type" list field, select the component type.  In the "Controller Characteristic" field, the controller type is displayed.
  • Page 400 Software - Installation and basic settings Boot process 8.1 Configuring network If you wish to connect the knitting machine with another knitting machine or a pattern unit, you must set up and switch on the network on the knitting machine. The "Network Configuration" window is used for it. ➜...
  • Page 401 The Ethernet IP addresses 192.168.0.0 to 192.168.0.255 are reserved for Stoll knitting machines and may not be used in the company network.  The reason for this: The cards 963 (IPC) and 966 (Power CPU) in the knitting machine use these IP addresses to communicate with each other.
  • Page 402 Software - Installation and basic settings Boot process 8.1 ➜ In order to keep the virtual keyboard constantly open, activate the check Display/hide screen keyboard box before "Use Touch Screen Keyboard". By clicking on an input field the virtual keyboard opens. - or - ➜...
  • Page 403 Software - Installation and basic settings 8.1 Boot process ➜ Enter a meaningful description of this machine (maximum 50 Enter the description of the machine (Description) characters) in the "Description" input field. Enter E-Mail-Address 1. Activate the "Enable" check box. 2.
  • Page 404 Software - Installation and basic settings Boot process 8.1 Load the machine settings in The machine settings do not only contain the machine data, but also the the machine computer machine options, the machine configuration, the report, the network settings, and other internal control information. This data is referred as Dongle.
  • Page 405 Stoll. The computer saves the data up to the fault internally in so-called Logfiles. For an exact error diagnosis, we want to ask you to save these files and to send them to the Stoll-Helpline.
  • Page 406 For diagnostics purposes it is important to know which software is installed version on the computer. In the "Info" window, the version numbers of the currently installed Stoll operating system are displayed. In the case of error messages, these version numbers should also be provided to Stoll- Helpline, if possible.

  • Page 407: Saving All Machine Data On The Usb-Memory-Stick

    Software - Installation and basic settings 8.2 Saving all machine data on the USB-Memory-Stick 8.2 Saving all machine data on the USB- Memory-Stick The machine settings do not only contain the machine data, but also the machine options, the machine configuration, the report, the network settings, and other internal control information.

  • Page 408: Saving Pattern After A Big Fault

    Software - Installation and basic settings Saving pattern after a big fault 8.3 5. Tap on the "Copy Dongle" key.  The entire machine data are saved under the mcnumber.dgl on the USB-Memory-Stick (mcnumber = machine number) file name. 6. Call up "Main menu". 7.
  • Page 409 Software - Installation and basic settings 8.3 Saving pattern after a big fault Save pattern: 1. If you want to save the logfiles and the pattern, then tap on the "YES" key. 2. You will be asked where the logfiles and the pattern which has been loaded recently are to be saved.

  • Page 410: Installing The Stoll Operating System

    When the machine is switched on again the software can determine that a new Stoll operating system is available for installation. You will be asked in one window whether you want to install the new Stoll operating system and whether you wish to configure the machine anew simultaneously.

  • Page 411: Direct Installation

    Configuration" key or start a reference run after having selected the "Installation" key. Select the "Installation and Configuration" key, if along with the installation of the new Stoll operating system the machine parameters are also to be altered. Select the "Installation" key, if the machine parameters are not to be altered.
  • Page 412 Software - Installation and basic settings Installing the Stoll operating system 8.4 ✔ The machine is switched off. Select Boot Source 1. Set the main switch to 1.  The "BootOkc" window is displayed on the touch screen.  "BootOkc" window 2.
  • Page 413  "User Message" window (CAUTION!) The current operating system version will be overwritten! When you install a new Stoll operating system version the current one is overwritten. Carry out the following step only if you want to replace the current operating system by the previous version.
  • Page 414 Software - Installation and basic settings Installing the Stoll operating system 8.4 4. To confirm the installation, tap on the "YES" key.  When the installation file of the Stoll operating system has several languages, the "Install Languages" window is open. ...
  • Page 415 Software - Installation and basic settings 8.4 Installing the Stoll operating system 6. Confirm selection.  The installation process gets started. The "Language" window is displayed after having selected the "Installation and Configuration" key. - or -  The "Reference runs " window is displayed after having selected the "Installation"...
  • Page 416 Software - Installation and basic settings Installing the Stoll operating system 8.4 11. If other NPK values are to be used, change the values and confirm the changes. 12. Proceed to the next window.  The "Knit Report Configuration" window is displayed.

  • Page 417: Indirect Installation

    Software - Installation and basic settings 8.4 Installing the Stoll operating system 8.4.2 Indirect installation In the case of Indirect Installation the new Stoll operating system is immediately transmitted on the hard disk of the knitting machine ("Software update" window).
  • Page 418 3. To start installation process tap on "YES".  In the "User Message" window (INSTALLATION STARTED!) the path to the installation data is displayed. To proceed with the old Stoll operating system, tap on "NO".  "User Message" window (INSTALLATION STARTED!) 4.
  • Page 419  "User Message" window (CAUTION!) The current operating system version will be overwritten! When you install a new Stoll operating system version the current one is overwritten. Carry out the following step only if you want to replace the current operating system by the previous version.
  • Page 420 Software - Installation and basic settings Installing the Stoll operating system 8.4 6. To confirm the installation, tap on the "YES" key.  When the installation file of the Stoll operating system has several languages, the "Install Languages" window is open. ...
  • Page 421 Software - Installation and basic settings 8.4 Installing the Stoll operating system 8. Confirm selection.  The installation process gets started. The "Language" window is displayed after having selected the "Installation without configuration" check box. - or -  The "Reference runs" window is displayed after having selected the "Installation without configuration"...
  • Page 422 Software - Installation and basic settings Installing the Stoll operating system 8.4 11. If other NPK values are to be used, change the values and confirm the changes. 12. Proceed to the next window.  The "Knit Report Configuration" window is displayed.

  • Page 423: Updating Software

    8.4 Installing the Stoll operating system 8.4.3 Updating software A new Stoll operating system can also be copied on the hard disk while the machine is producing. No data is overwritten here; the operating system is loaded into a separate memory area.
  • Page 424  "Software updating" window 3. Select source folder.  If multiple Stoll operating systems are found on the data carrier, these are listed. When searching for the Stoll operating system the selected folder section and a section under this section (sub-folder section) is also searched.
  • Page 425 Software - Installation and basic settings 8.4 Installing the Stoll operating system When the Stoll operating system is copied, two more program points are displayed in the "Software update" window.  "Software updating" expanded window Function The data in the separate memory area are deleted.
  • Page 426 Software - Installation and basic settings Installing the Stoll operating system 8.4 Select type of installation: 1. If the new Stoll operating system is to be installed after a waiting time of 10 seconds automatically, set the switch "Automatic Installation" (2) to - or - ➜...

  • Page 427: Carrying Out A Restart (Restart)

    Software - Installation and basic settings 8.4 Installing the Stoll operating system 8.4.4 Carrying out a restart (Restart) A restart is carried out when the software no longer reacts to inputs following an error. Carry out a restart: 1. Set machine main switch to 0.

  • Page 428: Carrying Out Restart With Machine Configuration (Restart And Configuration)

    Software - Installation and basic settings Installing the Stoll operating system 8.4 8.4.5 Carrying out restart with machine configuration (Restart and Configuration) A restart with the machine configuration is carried out after a gauge conversion or after attaching special attachments.
  • Page 429 Software - Installation and basic settings 8.4 Installing the Stoll operating system Machine fault! The presence or lack of machine options must correctly be specified, as otherwise a fault may occur on the machine. Always specify the machine options correctly.

  • Page 430: Setting Online Connection

    Software - Installation and basic settings Installing the Stoll operating system 8.4 8.4.6 Setting online connection The knitting machine (s) and the STOLL pattern preparation unit can be connected to an Ethernet connection. Function Switch on virtual keyboard Confirm input...
  • Page 431 Software - Installation and basic settings 8.4 Installing the Stoll operating system 2. For the automatic warm start within the waiting time tap on the "Restart and Configuration" key.  The Restart Process gets started.  After the process is shut, the "Language" window is displayed.

  • Page 432: Overview Of All System Data

     "System info" window Field Data shown Stoll operating system (OS) that is loaded, the machine number, machine type, gauge, yarn carrier type, etc. "Memory" line: Display of the amount of memory this pattern occupies Hardware and software data Network data Function Call up the "Service"...

  • Page 433: Diagnose Control

    Software - Installation and basic settings 8.5 Diagnose Control Displaying System data: 1. In the "Main menu", tap on the "Service" key.  The "Service" window is displayed. 2. Tap on the "Diagnostics" key.  The "Diagnostics" window is displayed. 3.
  • Page 434 Software - Installation and basic settings Diagnose Control 8.5 Function Call up the "Service" window Call up "Diagnostics" window Call up "Diagnostic control" window Call up "Main menu" Buttons for calling up the "Diagnostic control" window Carry out diagnoses: 1. In the "Main menu", tap on the "Service" key. ...

  • Page 435: Yarns And Stitch Tension

    The tension ranges for knitting and splitting differ. The reason for this is the shape of the split-stitch piece. The information in the table show the minimum and maximum NP values. Valid for: CMS 933 CMS 822 CMS 530 CMS 520 min.
  • Page 436 Yarns and stitch tension Stitch tension range 9.1 Valid for: CMS 830 C CMS 740 CMS 730 T CMS 530 T CMS 520 C CMS 502 min. NP max. NP min. NP (Split) max. NP (Split) 16.7 15.6 E 3 m.3L 16.7 15.6 E 3,5...

  • Page 437: Stitch Lengths

    10.31 Stitch length - yarn consumption per stitch (mm) with R/L fabric (Table 1) (1) CMS 933, CMS 822, CMS 530, CMS 520 (2) CMS 830 C, CMS 740, CMS 730 T, CMS 530 T, CMS 520 C, CMS 502...
  • Page 438 Yarns and stitch tension Stitch lengths 9.2 E 14 E 16 E 18 E E 2,5.2 E 2,5.2 2,5.2 m.4L m.3L 3,5.2 3,5.2 m.4L 6.26 5.29 10.55 5.48 6.96 6.06 4.36 10.55 5.48 7.52 6.91 5.71 11.80 5.48 1.88 8.22 7.68 7.06 13.05...
  • Page 439 Yarns and stitch tension 9.2 Stitch lengths E 5.2 E 6.2 E 6.2 E 7.2 E 7.2 E 8.2 E 9.2 (knit and (knit and wear) wear) 3.54 2.14 1.77 3.86 2.47 2.07 2.14 1.58 1.57 1.61 4.66 3.02 2.57 2.58 1.99 1.91...

  • Page 440: Yarn Table

    Yarns and stitch tension Yarn table 9.3 9.3 Yarn table The specified values serve as a guideline. The quality and the specific weight of a yarn must also be taken into account. Instead of a simple yarn, we recommend twisted yarn. With coarser machines it is advisable to use several twisted threads.
  • Page 441 Yarns and stitch tension 9.3 Yarn table Gauge assembled processing Final count [Nm] [Nm] 1 x 54/2 20 - 40 1 x 60/2 1 x 80/2 1 x 80/2 20 - 40 2,5.2 3 x 28/2 3 - 4,5 (all needles) 2 x 14/2 2,5.2 m.4L All needles: 3 x 28/2 Nm...
  • Page 442 Yarns and stitch tension Yarn table 9.3 Gauge assembled processing Final count [Nm] [Nm] 2 x 44/2 10 - 16 (all needles) 1 x 28/2 2 x 28/2 4,5 - 7 (each 2nd needle) 3 x 28/2 1 x 28/2 14 - 20 (all needles) 1 x 30/2...

  • Page 443: Conversion Table

    Yarns and stitch tension 9.4 Conversion table 9.4 Conversion table The following table is used for the conversion of one yarn gauge to another. The named yarn gauges mean: TEX (Tt) Grams per kilometer COTTON (NeC) Number of strands at 840 yds. per lb. WORSTED (NeW) Number of strands at 560 yds.
  • Page 444 Yarns and stitch tension Conversion table 9.4...

  • Page 445: Machine Management Tools

    Machine Management Tools 10.1 Machine Management Tools window 10 Machine Management Tools In our world the fast exchange of information has achieved a high level of significance. In order that the knitting machines lives up to the growing requirements, a series of auxiliary tools in the software have been taken up with the control OKC that can prove to be more efficient while working with the knitting machine and they are referred under the "Machine Management Tools"...
  • Page 446 Machine Management Tools Machine Management Tools window 10.1 Function Call up the "Service" window Call up "Diagnostics" window Call up "Machine Management Tools" window Keys for calling up the machine management tools Call up machine management tools: 1. In the "Main menu", tap on the "Service" key. 2.

  • Page 447: Display The Virtual Keyboard

    Machine Management Tools 10.2 Display the virtual keyboard 10.2 Display the virtual keyboard For inputs that are not integrated in the user interface, an external keyboard or a virtual keyboard is required. Display the virtual keyboard Function Call up the "Service" window Call up "Diagnostics"...

  • Page 448: Remote Control With The Software Vnc

    Machine Management Tools Remote control with the software VNC 10.3 10.3 Remote control with the software VNC You can use the remote control VNC to control a networked machine (VNC Server) by a remote computer (VNC client) as if you were standing in front of the machine and entering data via the touch screen.

  • Page 449: Activating The Remote Control Vnc On The Machine

    Machine Management Tools 10.3 Remote control with the software VNC 10.3.1 Activating the remote control VNC on the machine The remote control VNC is deactivated on the knitting machine by default. Function Call up the "Service" window Call up "Diagnostics" window Call up "Machine Management Tools"...

  • Page 450: Configuring The Remote Control Vnc On The Machine

    Machine Management Tools Remote control with the software VNC 10.3 10.3.2 Configuring the remote control VNC on the machine ✔ The remote control VNC is activated on the machine. ✔ The "Machine Management Tools" window is displayed. 1. Tap on the "Remote operation - settings" switch. ...

  • Page 451: Determine The Ip Address Of The Machine

    Machine Management Tools 10.3 Remote control with the software VNC 10.3.3 Determine the IP address of the machine Function Call up the "Service" window Call up "Diagnostics" window Call up the "System info" window Call up "Main menu" Keys for determining the IP address of the machine ✔...

  • Page 452: Remote Control With The Vnc Viewer

    Machine Management Tools Remote control with the software VNC 10.3 10.3.5 Remote control with the VNC Viewer 1. Start the software VNC Viewer on the computer.  The "VNC Viewer: Connecting Details" window opens.  "VNC Viewer: Connection Details" window 2.
  • Page 453 Machine Management Tools 10.3 Remote control with the software VNC 8. Click on the "OK" button.  Now the user interface of the selected machine gets displayed.  Display of the user interface of the machine 9. Operate the machine now from this window. The machine can be operated simultaneously through the user interface of the machine or through the computer (VNC Client).

  • Page 454: Remote Control Via A Web Browser

    Machine Management Tools Remote control with the software VNC 10.3 10.3.6 Remote control via a web browser When the Java Runtime Engine from Sun Microsystems Inc. is installed on the controlling computer (client), the access to a machine can be also be done through the web browser without the software VNC Viewer being installed.
  • Page 455 Machine Management Tools 10.3 Remote control with the software VNC  The "VNC Viewer: Connection Details" window opens.  "VNC Viewer: Connection Details" window 5. In order that all colors are displayed, activate the "Full (all available colours)" option on the "Encoding and Colour Level:". 6.

  • Page 456: Send Email Directly From The Machine

    Machine Management Tools Send email directly from the machine 10.4 10.4 Send email directly from the machine In the "Send email" window emails can be written and sent directly from the machine. For this purpose the machine must be connected to the internet or to a network with a mail server.
  • Page 457 Machine Management Tools 10.4 Send email directly from the machine  The "Send email" window opens.  "Send email" window on the machine Inputs Explanation "Delete all entries" key (except the entry in the "from" field). "Send email" key. Sender of message.  From The machine name is entered here as a sender as standard....
  • Page 458 Machine Management Tools Send email directly from the machine 10.4 Inputs Explanation "Delete marked entry" key (in the "File name " field). "Mail attachment" key: Opens the "Mail attachment" window for selection of files (for example bitmaps, log files, zip files) that can be attached to the message.
  • Page 459 Machine Management Tools 10.4 Send email directly from the machine Attach files to the email You can attach any files to an email which are sent with the message. In order to reduce the size of the file, the files to be attached can be zipped (compressed).
  • Page 460 Machine Management Tools Send email directly from the machine 10.4...

  • Page 461: Key Word Directory

    Key word directory 11 Key word directory Additional needle bed Carriage assembly, 27 Repair, 344 Coupling wide or narrow, 184 Adjusting, see also Setting Carriage part Brushes of the central lubrication, 191 Assembling, 353 Carriage speed, 108 Removing, 348 Fabric take-down, 132 Carriage Speed, 108 Carriage speed Fabric take-down menu (WMF), 134...
  • Page 462 Key word directory Eliminate errors in the fabric, 94 Holes (Intarsia), 207 Date, 394 Intarsia yarn carrier - Adjust stopping point (basic setting, braking value), 195 Dongle data Needle and coupling part, 337 Save, 400 Remove fabric winding around fabric take- down, 99 Removing cam plate, 355 Removing carriage part, 348...
  • Page 463 Key word directory Friction feed wheel, 23 Adjusting, 128 Replacing the friction roller, 366 KnitLAN, 255 Replacing the position of the friction roller, 366 Knitted structure, 219 Knitting areas (SEN) Function keys Adjusting, 131 Additional function keys, 50 Knitting machine Main menu, 48 Automatic switching off, 62 Selection elements, 52...
  • Page 464 Key word directory Lighting Needle brushes Switching on and off, 141, 160 Adjusting, 183 Loading Needle detector, 35 File, 231 Adjusting, 189 Knitting program, 56 Needle selection shifting, 377 Network, 255 Loss of data, 56, 221 Configuring, 396 Loss of production, 56, 221 Lubricants, 319 Network data, 428 Lubricating interval (needle bed)
  • Page 465 Key word directory Power supply unit, 369 Yarn control unit, 365 Production Report, 76 Measure running time, 87 Save, 76 Monitor running time, 83 Restart, 423 Program test, 246 Restarting with the machine configuration, 424 Running time Measuring, 87 Monitoring, 83 Racking Racking basic correction VGK, 178 Racking correction, 156...
  • Page 466 Key word directory Power failure (switch-off time), 169 Set waiting time for warm start, 393 Racking basic correction VGK, 178 Switch on/off debug output, 399 Racking correction, 156 Update, 419 Racking position correction VPK, 176 Software data, 428 Software VNC, 444 Screen brightness, 65 Install viewer, 447 Shock stop (piezo), 166...
  • Page 467 Key word directory Yarn tension Adjusting, 125 Yarn tensioner (side), 24 Update (software), 419 User Interface, 46 User profile, 258 Virtual keyboard, 53, 443 Viruses, 56, 221 warm start Interrupt warm start, 388 Warmstart Set waiting time for warm start, 393 Wear Minimizing, 305 Winding plate, 41...
  • Page 468 Key word directory...

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