Stoll CMS 830 S Manuals

Manuals and User Guides for Stoll CMS 830 S. We have 1 Stoll CMS 830 S manual available for free PDF download: Operating Instructions Manual

Stoll CMS 830 S Operating Instructions Manual (468 pages)

Brand: Stoll | Category: Industrial Equipment | Size: 11 MB

Table of Contents
5
About this Document
13
Function of this Document
13
Target Groups of this Document
13
Information in this Document
14
Symbols in this Document
16
Description of Knitting Machine
17
Components of the Knitting Machine
18
Front Side
18
Lateral View (Right)
21
Rear Side
22
Yarn Guide
23
Courses of Yarn
23
Yarn Control Unit
26
Lateral Yarn Guide
27
Intarsia Yarn Carrier
29
Plating Yarn Carriers
30
Carriage Assembly
31
Drive, Speed and Operating Path
31
Suction and Cleaning Row
32
Central Lubrication
33
Knitting System
34
Needle Paths and Design
34
Raising Cams
35
Holding-Down Function
36
Step Motor for Adjusting the Stitch Tension
37
Control Devices
38
Impulse Sensor
38
Stop Resistance
39
Shock Stop
39
Needle Detector
39
Needle Beds
40
Structure
40
Racking Device
41
Main Take-Down
43
Auxiliary Take-Down
44
Control Devices (Fabric Take-Down)
45
Display and Operating Elements
46
Main Switch
46
Engaging Rod
47
Signal Light
48
Input Unit
49
User Interface
50
Producing with the Knitting Machine
59
Preparing Production and Shift Changes
59
Loading Files, Libraries and Pattern Folders
60
Entering Piece Number or Number of Courses
65
Configuring Automatic Machine Switching off
66
Setting Touch Screen
67
Threading up Yarn
69
Calling up Yarn Carrier Assignment and Allocation
69
Putting up Bobbins
71
Threading Threads through Yarn Guide Bracket
72
Threading Threads through Yarn Control Device
72
Thread the Yarns through the Yarn Length Measuring Device
72
Threading up Threads into Friction Feed Wheel
73
Threading Threads through Safety Door
74
Threading up Yarns into Yarn Carrier
75
Production
76
Starting Machine
76
Calling up Report and Shift Counters
80
Stopping Machine
85
Monitoring the Running Time
87
Measuring the Running Time
91
Producing with Knitting Orders (Order Menu)
93
Creating and Managing Order Menu
93
Setting or Changing Counters for Order Menu
95
Saving/Loading Order Menu
96
Eliminating Errors in the Fabric
98
Starting Again after Pressing off Fabric
99
Threading up Thread into Yarn Carrier
102
Removing Fabric Winding Around Fabric Take-Down
103
Starting the Machine after a Fault
104
Message and Tip Retrospective View
105
Suppressing Error Messages
108
Adjusting Knitting Machine
111
Basic Settings
111
Adjusting Carriage Speed
112
Setting Stitch Tension
115
Adjusting Yarn Carriers
119
Staggering Yarn Carriers
126
Adjusting Yarn Tension
129
Adjusting Yarn Delivery on Friction Feed Wheel
132
Adjusting Storage Feed Wheel MSF 3
134
Adjusting Knitting Areas
135
Adjusting Take-Down
136
Processing Fabric Take-Down Menu
138
Setting Cycle Counter and Quantity of Fabrics
141
Adjusting Shape Counters
142
Setting Counters
144
Switch Illumination on and off
145
Configuration Symbol Bar
146
Configuring Monitoring
148
Setting up the Pattern
152
Racking Correction
160
Advanced Adjustments
163
Switching on and off Aggregates
164
Setting Language
166
Adjusting Sensor Mechanism
168
Setting Needle Bed Parameters
170
Setting Machine Parameters
171
Setting Switch-Off Time When a Power Failure Occurs
173
Copying Service Data
175
Carry out the Reference Run
177
Adjusting Racking Position Correction VPK
180
Adjusting Basic Racking Correction VGK
182
Correcting Position of Stitch Cams
185
Adjusting Needle Brushes
187
Coupling Carriage Assembly Wide or Narrow
188
Adjusting Needle Detector
193
Adjusting Yarn Carriers
193
Adjusting Yarn Carrier Guide
195
Adjusting the Brushes of the Central Lubrication
195
Adjusting Intarsia Yarn Carrier (Type 1)
196
Adjusting Intarsia Yarn Carriers (Type 2)
197
Shifting Intarsia Yarn Carriers in Area of Carriage Assembly
198
Intarsia Yarn Carrier - Adjust Stopping Point (Basic Setting, Braking Value)
199
Intarsia Yarn Carrier - Check the Pressure Plates
208
Intarsia Yarn Carrier - Correct Stopping Point (Correction Value)
210
Float Slider (Holding-Down Jack Control)
211
Normal Yarn Carrier Type 2
213
Plating - the Different Possibilities
215
Plating - Double Bow Yarn Carrier
217
Plating - Plating Yarn Carrier Carriage
219
Plating - Double Eyelet Yarn Carrier
222
Changing the Position of the Knock-Over Wire
223
Working with Files
225
Help on Working in the Windows
225
File Manager
231
Working with Files, Libraries and Folders
235
Displaying File in Pattern Editor
240
Clear Knitting Memory
242
Copying Files
244
Selecting the Current Folder
247
Carrying out a Program Check
250
Working with the Sintral Editor
252
Activating Sintral Editor
252
Go to Help in Function and Error List
258
Knitlan Connection
259
Defining User Profile
262
Setup Data
271
Background
272
Comparing Setup1 to Setup2
273
Using Setup1 or Setup2
275
Loading Knitting Program
276
Setup2 Editor
277
Overview of the Setup2 Editor of the CMS
277
Take-Down
286
Yarn Carrier
290
Stitch Lengths
294
Carriage Speed
296
Cycle Counters
297
Yarn Length
298
Racking
302
Miscellaneous
303
Data Mode and File Mode
304
Setup1 - Editing the Setup File
305
Maintenance of the Knitting Machine
309
Minimize Wear
309
Cleaning the Knitting Machine
311
Cleaning the Touch Screen
312
Cleaning Suction and Lint Container
313
Vacuuming off Knitting Machine
314
Cleaning Needle Bed
315
Cleaning the Active Thread Clamp
315
Cleaning the Permanent Brakes
316
Cleaning the Friction Feed Wheel
316
Cleaning Main Drive Fan
317
Cleaning Fan and Radiators in Right Control Unit
318
Cleaning Filter Mat of Power Supply Unit
318
Thoroughly Cleaning Needle Bed
319
Clean the Knitting Systems
321
Lubricate Knitting Machine
322
Lubrication Interval
323
Setting Lubricating Interval for Needle Bed
324
Setting of Central Lubrication
325
Oil Needle Bed
328
Restarting Lubricating Interval
329
Oiling Jack Bed
329
Oiling Yarn Carrier Rods
330
Oiling the Control of the Holding-Down Jacks
330
Oiling Carriage Guide Rail
330
Greasing Impulse Sensor Rails
331
Greasing Butts of the Coupling Parts and Intermediate Sliders
332
Oiling Lifting Slide (Yarn Carrier Plunger)
332
Greasing Racking Device
333
Greasing Adjustment Pieces
334
Repairing the Knitting Machine
335
Supplementary Activities During Maintenance
335
Switching Power Supply 40 V off and on
335
Central Lubrication - Mounting and Working Position
337
Helpful Knitting Rows
338
Replacing Parts
340
Replacing Needle and Coupling Part
341
Replacing Intermediate Slider
342
Replacing Selection Jack
344
Replacing Holding-Down Jack
345
Remove Needle Bed or Position It at an Angle
346
Repairing Needle Bed and Additional Needle Bed
348
Removing and Mounting Carriage Part
352
Removing Cam Plate
359
Removing and Mounting Step Motor
360
Replacing Gear Racks in the Step Motor
362
Replacing Yarn Carrier
366
Mount Intarsia Yarn Carrier
367
Replacing Yarn Control Unit
369
Replacing Drive Belts and Friction Roller of Friction Feed Wheel
370
Deaerating Oil Line
372
Eliminating Faults in Electronics System
373
Overview of the Electronic Control (Control Cabinet Left and Right)
373
Power Supply Unit
376
Control of Yarn Carrier Magnets
376
Replacing Electronic Card
377
Check Fuses
378
Checking Fuse (Right and Left Control Cabinet)
378
Needle Selection Shifting
381
Setting the Impulse Sensor Type
382
Preparations
385
Reset Reference Values of Impulse Sensor, Carry out Carriage Reference Run
386
Determining the Needle Selection Shifting Manually
387
Software - Installation and Basic Settings
391
Boot Process
392
Basic Settings
396
Saving All Machine Data on the USB-Memory-Stick
407
Saving Pattern after a Big Fault
408
Installing the Stoll Operating System
410
Direct Installation
411
Indirect Installation
417
Updating Software
423
Carrying out a Restart (Restart)
427
Carrying out Restart with Machine Configuration (Restart and Configuration)
428
Setting Online Connection
430
Overview of All System Data
432
Diagnose Control
433
Yarns and Stitch Tension
435
Stitch Tension Range
435
Stitch Lengths
437
Yarn Table
440
Conversion Table
443
Machine Management Tools
445
Machine Management Tools Window
445
Display the Virtual Keyboard
447
Remote Control with the Software VNC
448
Activating the Remote Control VNC on the Machine
449
Configuring the Remote Control VNC on the Machine
450
Determine the IP Address of the Machine
451
Installing Software VNC Viewer on the Computer (E.g. a Note-Book)
451
Remote Control with the VNC Viewer
452
Remote Control Via a Web Browser
454
Send Email Directly from the Machine
456
Key Word Directory
461

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Stoll CMS 830 S Operating Instructions Manual (468 pages)

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