Related Manuals for EKKO EP15JLi
Summary of Contents for EKKO EP15JLi
- Page 1 Specification Electric Pallet Jack EP15JLi/EP18JLi/EP20JLi Warning: PLEASE RED THIS MANUAL BEFORE USING! Warning: PLEASE DON’T USE IT BEFORE COMPLETING THE INSTALLATION!
- Page 2 EP15JLi/EP18JLi/EP20JLi electric pallet jack. It is especially suitable for cargo loading, unloading, handling, and other operations in enterprises and institutions such as food, banks, textiles, stations, ports, and warehouses.
- Page 3 The Statement Our company production model EPJ type 3300lbs-4400lbsWalking Electric Pallet jack is a special motor vehicle used in factories, tourist attractions, amusement places which are specified by “special equipment safety supervision regulations”.
-
Page 4: Table Of Contents
Table of Content 1. The General Introduction ..................5 2. Proper usage ......................6 3. Introduction of the product ..................7 Model overview ......................... 7 Model parameters ........................7 4. Control Mechanism diagram .................. 10 5. Operating principle ....................11 Running system ........................ - Page 5 10. Safety Caution ...................... 29 General rule 10.1 ......................... 29 Storage and transportation 10.2 ....................29 Check before using 10.3 ......................31 Safety operation regulation 10.4 ....................31 11. Service Manual ..................... 35 Troubleshooting 11.1 ........................35 Preparation before repair 11.2 ....................
-
Page 6: The General Introduction
The General Introduction EP15JLi/EP18JLi/EP20JLi is an electric pallet jack. It adopts the advanced structure such as ring rod lifting system and new ac controller, at same time it is equipped with high quality motor, lithium battery and pump station motor. It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution, and beautiful appearance. -
Page 7: Proper Usage
Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control, lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage. -
Page 8: Introduction Of The Product
3.1Model overview This specification is for EPJ series 3300lbs-4400lbs type electric pallet jack. The type is “EP15JLi/EP18JLi/EP20JLi load capacity is 3300/4000/4400lbs” to meet the requirement of JB/T8452-1996《Battery forklift model establishment method》, "S" is the product code, "6" is the model code. - Page 9 Mode EP15JLi EP18JLi EP20JLi Drive type Electrical Electrical Electrical Manner of operation Walking Walking Walking Load Capacity Q (lb) 3300 4000 4400 Load Centre c (in) 23.6 23.6 23.6 Distance between fork backrest and front x (in) 37.2 37.2 37.2...
- Page 10 Battery，according to DIN 43531/35/36 A,B,C,no Lithium Battery voltage/rate capacity (V/Ah) 24/30 24/40 48/20 Battery Weight（±5%） (lb) 21.1 26.4 27.8 Type of drive control ≤70 ≤70 ≤70 Noise level (dB(A)) Steering type Mechanical Mechanical Mechanical...
-
Page 11: Control Mechanism Diagram
4. Control Mechanism diagram With the battery as a power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet forklift, etc. Operating mechanism diagram: 1.Horn 2. Emergency reverse switch 3. Accelerator 4. Lifting button 5. -
Page 12: Operating Principle
5. Operating principle 5.1 Running system The Pallet Jack is powered by a battery, which is realized by controlling the DC motor on the drive wheel. The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. 5.2 Steering system The steering of the truck is driven by the handle lever, through the handle lever to drive the drive motor to realize the steering. - Page 13 5.3.2 Braking operation principle： As follow picture：The brake constitutes by 1、bolt 2、magnetic yoke 3、spring 4、 hollow bolt 5、 flange 6、 guide pillar 7、 mounting screw 8、 O-rings 9、 magnet exciting coil and so on. The brake is mounted on the drive rack and adjusts the mounting screw to the specified air gap value.
-
Page 14: Operating System
5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. 5.5 Electric System The electrical system includes walking and operation control. -
Page 15: Electrical Schematic Diagram
6. Electrical schematic diagram (24V) - Page 16 (48V)
-
Page 17: Hydraulic Schematic Diagram
7. Hydraulic schematic diagram... -
Page 18: Operating Instruction
8. Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 8.1 Operation ①、Turn on the emergency stop switch. Turn on the key switch. ②、Turn on the key switch. Turn on the emergency stop switch. - Page 19 ④、Driving: Rotate the handle to the driving range. A and C is brake range. B is driving range. Slowly rotate the accelerator to start the truck. (In order to be safe, fast acceleration is prohibited.) Forward direction ⑤、Brake When the accelerator is released normally, the truck will stop until the brake is held in the truck through the regenerative braking of the motor.
-
Page 20: Emergency Reverse Function
⑥、Parking Release the acceleration button to stop the moving truck and slow down the truck until the brakes are on. Lower the fork to the lowest position. Turn off the electric lock. Park for a long time, then the battery power cord is pulled out. 8.2 Emergency reverse function The red button at the end of the handle is the emergency reverse button. - Page 21 control the handle upgrade button, the heavy lifting to a certain height, back slowly, don't touch the adjacent goods, when the weight zone is put out the goods, and then walk handling. （2）How to place the goods When moving the goods close to the area of the goods, it will slow down. When the moving truck is in a straight line with the goods, then the moving truck will slowly move forward to the loading area to stop.
-
Page 22: Safety Operating And Matters Needing Attention
9. Safety operations and matters needing attention The spare parts of the truck are not allowed to change without permission. All parts supplied by the original manufacturer are subject to strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original parts. Replacement parts, including all oils, must be collected, and processed in accordance with local environmental and health laws and regulations. -
Page 23: Routine Maintenance
When replacing wheels, ensure that the truck is levelled as delivery state (wheels must be replaced in pairs, i.e. replace right wheel together with left one). Hydraulic oil pipe: The oil pipe must be changed every 6 years. When change the hydraulic assembled parts, the oil pipe should be also changed. -
Page 24: Professional Maintenance Manual
Maintenance interval● Maintenance 9.3 Professional Maintenance Manual 清单 It is very important for the safe operation of the truck to perform overall professional maintenance. Failure in performing maintenance according to specified intervals may cause malfunction of the truck and potential risk to humans and equipment. Maintenance periods listed in this manual apply to a single shift a day under normal operating conditions. - Page 25 ● Check the air gap of the electromagnetic Brake brake ● Check the operation switch to show the function of the device and components ● Check alarm system and safety device ● Check the cable for damage and the terminal Electrical is secure Check the function of the micro switch setting ●...
-
Page 26: Battery Maintenance, Charging And Maintenance
9.4 Battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the truck and put it in a safe position. 9.4.1maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation. - Page 27 H) if the battery is hot, do not touch, until cooling. I) when removing the battery pack, hold the plug with your hand instead of pulling the cord. J) after the battery is used if the battery is hot and before recharging, please cool in the ventilated environment.
- Page 28 Non-insulated battery terminals must be protected with an insulating cover. When connecting the battery and connecting to the socket, the vehicle must be disconnected, and the switch must be in the off position. When replacing or assembling the battery, it must be ensured that the battery is securely fastened in the battery box.
- Page 29 Install the batteries in reverse order, paying attention to the correct location and wiring of the batteries. Layout the battery cable, making sure that no shearing occurs when the battery is inserted.
-
Page 30: Safety Caution
10. Safety Caution 10.1 General rule 10.1.1 The operator must have a forklift operation qualification which is proved by the relevant departments of the training before driving the truck. 10.1.2 The operator must read the instructions before using all of the content after fully understanding the operation method can drive the Truck. - Page 31 3 When moving the truck. Pay attention to keep the center of the moving truck in the middle of two fork 4 During Transportation, Remove the Trailer and fix the tractor with a dedicated strap for lifting according to the figure below. 10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, Protect the truck from the sun and rain And please note:...
-
Page 32: Check Before Using
3 Such as discontinued for a long time, the battery should be added once every 15-day electricity. 10.3 Check before using 10.3.1 New truck if there is any damage in transportation, please don't be put into use, and promptly get in touch with the supplier, do proper processing. 10.3.2 New truck in the factory run parts has been filling lubricating oil. - Page 33 Parts of the vehicle cannot be changed without any permission, especially safety devices. The operating speed of the truck is not allowed to change. All original spare parts have been verified by quality assurance department. To ensure the safety and reliability of the operation of the truck must use only the manufacturer's spare parts. The old parts, such as oils and fuels must be handled in accordance with the relevant environmental protection rules.
- Page 34 10.4.12Using in the elevator and loading platform maneuvering: if there is sufficient loading capacity, won’t affect the operation of the vehicle, and is agreed by the operator of the vehicle, then the elevator and loading platform can be used for vehicle transport. Before entering the elevator or loading station, the operator must personally identify.
- Page 35 10.4.18 Vehicle Change: Any possible changes or modifications for rated load, stability or safe operation of the vehicle, must obtain prior written approval from original manufacturers or its successor. After the vehicle manufacturer check and approve the changes, nameplates, labels, and markings of the Operation and Maintenance Manual must be modified as well.
-
Page 36: Service Manual
11. Service Manual 11.1 Troubleshooting Fault Cause Treatment The Pallet Jack Check the battery connector， connected if The battery connector is not connected can't move necessary Electric lock switch on “OFF” position The electric lock switch turns to the “0” position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge，... -
Page 37: Preparation Before Repair
If the above steps still cannot solve problems, please contact the after-sales service department of the manufacturer, and have the problems solved by specially trained technicians. 11.2 Preparation before repair To prevent possible accidents during maintenance and repair work, the following preparations must be done: —... -
Page 38: After Sales Service
12. After Sales Service If there is a fault that cannot be ruled out by professional maintenance personnel, please contact our after-sales service personnel on time, service telephone number: 909-601-6138 Note: the manufacturer reserves the right of interpretation. If have change not notice additionally!
Need help?
Do you have a question about the EP15JLi and is the answer not in the manual?
Questions and answers