Related Manuals for EKKO EP18LI Series
Summary of Contents for EKKO EP18LI Series
- Page 1 The Specification EP18LI/EP20LI Series –Lithium Iron Walkie Pallet Jack Note: Before using must read this manual and the various warning label! EKKO Material Handling Equipment Manufacturing, Inc.
- Page 2 Introduction In order to meet the needs of the national environmental protection request,To reduce industrial pollution and improve productivity,we develop new series of EP18LI/EP20LI Series Lithium Iron walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck,they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
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Page 3: Table Of Contents
Contents 1.The Introduction ......................1 2.Proper usage ........................2 Modification ..........................2 3.Introduction of the product ..................3 3.1 Model Overview ......................... 3 4.Operating principle ......................5 5.Operating principle ......................6 5.1Running system ........................6 5.2 Steering system ........................6 5.3 Braking system ........................ -
Page 4: The Introduction
1.The Introduction EP18D is a tramp type electric pallet truck.It adopts the advanced structure such as ring rod lifting system and new ac controller,at same time it is equipped with high quality motor, lithium battery and pump station motor.It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance. -
Page 5: Proper Usage
2.Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control , lifting and lowering is controlled by the handle button.Improper use can cause personal injury or machine damage.Operators or operating companies need to ensure proper using, The Truck needs to be used on a firm ,flat ,intact surface and suitable surface ,The truck is designed for indoor use at room temperature from-10°C to +40°C... -
Page 6: Introduction Of The Product
3.Introduction of the product 3.1 Model Overview This specification is for EP18LI/EP20LI series 4000-4400LBS tramp type electric pallet truck（follow as truck）. The type is“EP18LI/20LI—18/20 load capacity is 4000-4400LBS” meet the requirement of JB/T8452-1996《Battery forklift model establishment method》. 3.2 Model... - Page 7 Mode EP18LI EP20LI Lift Electric Electric Electric Electric Drive Load Capacity (lbs) 4000 4400 (in) Load centre distance (in) Wheel base Lowered fork height (in) Lifting height (in) Overall length (in) 67.2 67.2 Overall width (in) 27.5 27.5 Fork size (in) 2/6/48 2/6/48...
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Page 8: Operating Principle
4.Operating principle With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc. 1.Switch for lifting and lowering 2.Switch for driving 3.Belly switch 4.Horn... -
Page 9: Operating Principle
5.Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the AC motor on the drive wheel.The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. Gear box in the factory has been posited enough gear lubricating oil. - Page 10 Belly switch (3) can prevent the operator will be squeezed, when vehicles are driven towards (' Fw) encounters an obstacle, body touch belly to slow down or start to switch vehicles (' Bw) driven a short distance, then stop.If the handle is in the operating area and the vehicle is not moving, please consider that this is still working.
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Page 11: Operating System
5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation.The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. -
Page 12: Electrical Schematic Diagram
6.Electrical Schematic Diagram... -
Page 13: Hydraulic Schematic Diagram
7.Hydraulic Schematic Diagram... -
Page 14: Operating Instruction
8.Operating Instruction Before operation, please be familiar with the function of each switch/button on the instrument panel. 8.1 Start, run and parking: 1).Insert the key into the key switch, turn to the right,pull the emergency power safety switch up, open the control circuit. 2).Forks rise above ground about 3.93In. -
Page 15: Battery Capacity Indicator
8.4 Battery capacity indicator The stacker battery capacity indicator has electricity capacity display function. 8.5 Handling stacking operation 1). How to transport the goods pile on weight Will forklift drive to the front of the items which need to carry slowly , make fork parallel to the ground, lifting the fork to height, it can be inserted into the freight insert goods fork and move forward slowly, wen the goods completely inserted into the goods after parking and stepping on the brakes, manipulating ascend handle, the heavy lifting to a certain height,... -
Page 16: Maintenance
9.Maintenance The parts on the vehicle, especially safety devices, shall not be modified without permission, and the driving speed of the vehicle shall not be changed.All parts supplied by the original manufacturer are subject to strict quality inspection.To ensure the safety and reliability of the vehicle, please use the original accessories.Replacement parts, including all oil, must be collected and processed in accordance with local environmental and health laws and regulations. -
Page 17: Daily Maintenance
the lubrication period under adverse operation conditions (such as in dusty and hot environment). Hydraulic oil pipe: The oil pipe must be changed every 6 years. When change the hydraulic assembled parts, the oil pipe should be also changed. 9.2 Daily Maintenance 9.2.1 Check every pole, every cable and their covers. - Page 18 —Replace the hydraulic filter.
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Page 19: Maintenance, Recharging And Replacement Of The Accumulator
9.4Maintenance, Recharging and Replacement of the accumulator The Lithium Iron Pallet Jack must be parked in a safe location before any operation on the accumulator. 9.4.1 Maintenance Technician Battery charging, maintenance and replacement must be operated by qualified professionals.The user manual, supply preparation and charging requirements must be carefully read before the preparation operation. - Page 20 9) when removing the battery pack, hold the plug with your hand instead of pulling the cord; 10) after the battery is used, if the battery is hot and before recharging, please cool in the ventilated environment; 11) do not put batteries in water or seawater; 12) do not try to separate, squeeze, impact the battery, the battery will heat or fire, the lye in the battery will be harmful to the skin and eyes, and will damage the clothes;...
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Page 21: Safety Precautions
Name LED Color Green 70-100% The standard battery remaining Orange 30-60% power Red blinking 0-20% Battery discharge on 70%，red lamp will blinking“Energy storage”; Battery discharge on80%,two lamp will blinking“run out of battery”,Must to the accumulator. 9.4.8 Charging The Electric truck is supplied with a special charger for recharging. Read the instruction manual carefully before recharging. -
Page 22: Transportation And Storage
10.1.5 Do not modify, add or disassemble the moving parts without the manufacturer's approval, so as not to affect its performance. 10.2 Transportation and storage 10.2.1 When shipping in containers or cars, please note: ○ 1 The front and rear wheels are fixed with a wedge to prevent sliding during transportation. -
Page 23: Check Before Using
10.3.2 New vehicles have been equipped with lubricating oil and hydraulic oil in the fuel tank. 10.3.3 Storage battery for the moving vehicle.The battery has been charged at the factory.If the factory is long, the power may be low.Attention should be paid to the display of the electric meter before use. - Page 24 transported.Usually this range extends to the area where the payload or vehicle attachment lands. Unauthorized personnel must require him to leave the danger area.As long as the person may cause some kind of injury, the driver must give the warning, if the driver asks him to leave but has not left the dangerous area, must stop immediately.
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Page 25: Repair Manual
10.4.18 vehicle changes: any changes or changes that may affect the rated load, stability or safe operation of the vehicle shall be subject to prior written approval by the original manufacturer or its successor. 11.Repair Manual... -
Page 26: Malfunction Analysis
11.1 Malfunction analysis If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 preparation work before repair In order to prevent accidents that may occur during the repair and maintenance operation, the following preparations must be completed: -- park the vehicle safely. -
Page 27: Preparation Work Before Repair
- press the emergency stop switch to unplug the battery connector. 11.3 check the oil content of hydraulic oil Prepare the vehicle for repair and maintenance. Open the cover of the electrical box. Check the amount of hydraulic oil in the oil tank. When checking the hydraulic oil, the fork and frame must be lowered to the minimum.
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