EKKO EP15LI Specification
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EKKO EP15LI Specification

Lithium-ion walkie electric pallet truck
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SPECIFICATION
Lithium-ion Walkie Electric Pallet truck
EP15LI
1

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Summary of Contents for EKKO EP15LI

  • Page 1 SPECIFICATION Lithium-ion Walkie Electric Pallet truck EP15LI...
  • Page 2 In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of EP15LI walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck.
  • Page 3 The Statement Our company production model EP15LI type 3300LBS Walkie Electric Pallet Truck is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” .

  • Page 4: Table Of Contents

    Catalogue 1.The General Introduction ..................5 2.Proper usage ......................6 Modification ......................6 3.Introduction of the product..................7 3.1Model overview ....................7 4.Operating principle ....................9 Operating mechanism diagram: ................9 5.Operating principle ....................10 5.1Running system ....................10 5.2Steering system ....................10 5.3 Brake structure and brake schematic diagram.

  • Page 5: The General Introduction

    1.The General Introduction EP15LI is a Walkie type electric pallet truck. It adopts the advanced structure such as ring rod lifting system and new AC controller, at same time it is equipped with high quality motor, lithium battery and pump station motor. It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance.

  • Page 6: Proper Usage

    2.Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control , lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage.

  • Page 7: Introduction Of The Product

    3.Introduction of the product 3.1Model overview This specification is for EP15LI series3300LBS Walkie type electric pallet truck（follow as truck）. The type is“EP15LI—15 load capacity is 3300LBS” 3.2Model parameters...
  • Page 8 Mode EP15LI Drive type Electric Manner of operation Tramp type Load Capacity Q (LBS) 3300 Load Centre c (Inch) 23.62 Distance between fork backrest and front x (Inch) 37.17 wheel Wheelbase y (Inch) 48.94 Service Weight with battery） Tire material Driving wheel size Φ×w (Inch)

  • Page 9: Operating Principle

    Lift Motor (kW) Battery，according to DIN 43531/35/36 A,B,C,no Battery voltage/rate capacity (V/Ah) 24v/35ah Battery Weight（±5%） (LBS) 15.4 Noise level (dB(A)) ≤70 Steering type Manual steering system 4.Operating principle The Truck with battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc.

  • Page 10: Operating Principle

    5.Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the AC motor on the drive wheel. The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. 5.2Steering system The steering of the moving car is driven by the handle lever through the handle lever to drive the drive motor to realize the steering.
  • Page 11 are driven towards (' Fw) encounters an obstacle, body touch belly to slow down or start to switch truck (' Bw) driven a short distance, then stop.If the handle is in the operating area and the truck is not moving, please consider that this is still working. 5.3.2Braking operation principle：...

  • Page 12: Operating System

    Brake schematic 5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station.

  • Page 13: Electrical Schematic Diagram

    6. Electrical schematic diagram 6.1Electrical schematic diagram...

  • Page 14: Hydraulic Scheme

    (electric lifting) 7. Hydraulic Scheme 7.1Hydraulic Scheme...

  • Page 15: Operating Instruction

    8.Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 8.1 Operation ①、Plug in the lithium battery interface ②、Open the electric lock Turn on the electric lock with the key. ③、Fork lifting and lowering： Lifting：Control the lift button on the handle.
  • Page 16 ④、Driving Rotate the handle to the driving range; A and C is brake range； B is driving range； Slowly rotate the accelerator to start the truck. (In order to be safe, fast acceleration is prohibited.) ⑤、Brake When the accelerator is released normally, the truck will stop until the brake is held in the car through the regenerative braking of the motor.

  • Page 17: Emergency Reverse Function

    When emergency braking, the operating handle is quickly turned to zone A or area C (figure 9), and the brake is carried to the death to realize the emergency braking function. ⑥、Parking Release the acceleration button to stop the moving truck and slow down the vehicle until the brakes are on.

  • Page 18: Safety Operation And Matters Needing Attention

    Will truck slowly drive to the front of the need to carry items, insert the pallet fork and move forward slowly, when the goods completely inserted into the goods after parking, control handle upgrade button, the heavy lifting to a certain height, back slowly, don't touch the adjacent goods, when the weight zone is put out the goods, and then walk handling.

  • Page 19: Routine Maintenance

    precautions must be made to prevent electric shock. When operating the accumulator, connectors on it must be disconnected. Installation: When repairing or replacing hydraulic components, electric and electronic components, make sure to install them back to their original positions. Wheels: Quality of the wheels has significant effect on stability and driving performance of the truck.
  • Page 20 Time interval(Month)● Maintain list W1 = Every 50 work hours, but at least once a week. M3 = Every 250 work hours, but at least once every three months M6 = Every 500 work hours, but at least once every six months M12 = Every 2000 work hours, but at least once every 12 months Additional operations should be performed in trial run period: (In initial 50 –...
  • Page 21 Check the air gap of the electromagnetic brake ● Brake Check the operation switch to show the function of the device ● and components Check alarm system and safety device ● Check the cable for damage and the terminal is secure ●...

  • Page 22: Battery Maintenance, Charging And Maintenance

    9.4 battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the vehicle and put it in a safe position. 9.4.1 maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
  • Page 23 J) after the battery is used, if the battery is hot and before recharging, please cool in the ventilated environment; K) do not put batteries in water or seawater; L) do not try to separate, squeeze, impact the battery, the battery will heat or fire, the lye in the battery will be harmful to the skin and eyes, and will damage the clothes;...
  • Page 24 Name LED Color Parameter value Green 70-100% The standard battery remaining Orange 30-60% power Red blinking 0-20% Battery discharge on 70%,red lamp will blinking “Energy storage”. Battery discharge on 80%,two lamps will blinking “run out of battery”, Need to charge the accumulator.
  • Page 25 D：Insert the new battery into the battery mounting slot. E：Plug in the power connector.

  • Page 26: Safety Caution

    10.Safety Caution 10.1 General rule 10.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving truck.。 10.1.2 The operator must read the instructions before use all of the content, after fully understand operation method can drive Truck.

  • Page 27: Check Before Using

    ○ 3 When moving the truck. Pay attention to keep the center of the moving truck in the middle of two fork ○ 4 During Transportation, Remove the Trailer and fix the tractor with a dedicated strap for lifting according to the figure below。 10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, prevent weathered.
  • Page 28 familiar with the contents of the relevant operating instructions. If the vehicle is pedestrian type, the driver must also wear safety boots. 10.4.3 Prohibit unauthorized person to operate：The operator is responsible for the vehicle, he need to prohibit unauthorized person to operate. Transport or lift person is also forbidden.
  • Page 29 10.4.8 Safety devices and warning signs: Safety devices, warning signs and warning notes described in the previous operating instructions must be taken seriously enough. 10.4.9Driving in public places: the vehicle is forbidden to drive in public places expect in specified special areas. 10.4.10Distance between truck: keep an appropriate distance, avoid the front vehicle suddenly stop.
  • Page 30 the line of sight, a second person walk in front of the vehicle to give appropriate guidance and warnings is necessary. 10.4.16 Pass through the ramp: Only a known ramp which should be clean, non-slip, and with the vehicle technical availability was allowed to go through. The goods on the forks must face uphill.

  • Page 31: Service Manual

    11.Service Manual 11.1 Troubleshooting Fault Cause Treatment The truck can't The battery connector is not Check the battery connector，connected if move connected necessary Electric lock switch on “OFF” Electric lock switch turn to “0”position position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge，If it is necessary Battery power runs out...

  • Page 32: Preparation Before Repair

    If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 Preparation before repair To prevent possible accidents during maintenance and repair work, following preparations must be done: —...

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