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EKKO EP15SLI Manual

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EP15SLI/EP18SLI/EPE15LI/EPE18LI/EPE20LI
Specification
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Summary of Contents for EKKO EP15SLI

  • Page 1 EP15SLI/EP18SLI/EPE15LI/EPE18LI/EPE20LI Specification...
  • Page 2 EP15SLI/EP18SLI/EPE15LI/EPE18LI/EPE20LI walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck,they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
  • Page 3 The Statement Our company production model EP15SLI/EP18SLI/EPE15LI/EPE18LI/EPE20LI with loading capacity 3300lbs /4000lbs/4400lbs Walkie Electric Pallet Truck is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” .

  • Page 4: Table Of Contents

    Catalogue 1.The General Introduction..................1 2.Proper usage......................2 3.Introduction of the product.................. 3 3.1Model overview....................3 3.2Model parameters ..................3 4.Operating principle....................5 5.Operating principle....................6 5.1Running system....................6 5.2Steering system....................6 5.3 Brake structure and brake schematic diagram..........6 5.4 Operating System.................... 7 5.5 Electric System....................

  • Page 5: The General Introduction

    1.The General Introduction EP15SLI/EP18SLI/EPE15LI/EPE18LI/EPE20LI is a Walkie type electric pallet truck.It adopts the advanced structure such as ring rod lifting system and DC controller,at same time it is equipped with high quality motor, lithium battery and pump station motor.It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance.

  • Page 6: Proper Usage

    2.Proper usage Please using the electric pallet truck accord to this specification. This is a walkie type electric pallet truck with autonomous control , lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage.Operators or operating companies need to ensure proper using, at the same time ensure that the truck is only operated by trained and authorized personnel.

  • Page 7: Introduction Of The Product

    This specification is for EPSLI/EPE tyep Walike type electric pallet truck f ollow as truck （ ） The type is“EP15SLI/EPE15LI—15 load capacity is 3300LBS .EP18SLI/EPE18LI-18 loading capacity is 4000LBS EPE20LI-20 Loading capacity is 4400lbs” meet the requirement of JB/T8452-1996 B attery forklift model establishment method , “EPE/EPSLI”is model code.
  • Page 8 Mode EPE15LI EP15SLI EPE18LI EP18SLI EPE20LI Drive type Electric Electric Electric Electric Electric Manner of operation Walkie Walkie Walkie Walkie Walkie Load Capacity Q (LBS) 3300 3300 4000 4000 4400 Load Centre c (Inch) 23.6 23.6 23.6 23.6 23.6 Distance between fork x (Inch) 39.92...

  • Page 9: Operating Principle

    Lift Motor (kW) Battery a ccording to DIN ， 43531/35/36 A,B,C,no Battery voltage/rate (V/Ah) 24/30 24/30 24/40 24/40 48/30 capacity Battery Weight ± 5% (LBS) 22.4 22.4 （ ） Type of drive control Noise level (dB(A)) ≤70 ≤70 ≤70 ≤70 ≤70 Manual Manual...

  • Page 10: Running System

    5.Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the AC motor on the drive wheel.The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. 5.2Steering system The steering of the moving car is driven by the handle lever through the handle lever to drive the drive motor to realize the steering.

  • Page 11: Operating System

    5.3.2Braking operation principle ： T he brake constitute by magnetic yoke 6 ,magnet exciting coil,7 , the As follow picture ： spring 2, the brake disc 5,the armature 1, the gear sleeve 4, the mounting screw 3,And so on .The brake is mounted on the end cap of the motor and the mounting screw is adjusted to the specified air gap value.

  • Page 12: Hydraulic Principle

    The meter has a battery indicator.When the battery power is too low, the electric meter will cut off the starting control line of the oil pump motor. The truck can only walk and can’t lift the fork,, and the prompt should be charged immediately. The motor of oil pump is the dc motor for 5 minutes, so the pump motor is not suitable for long running.That is, the lifting movement should have time interval, can not continuously carry on, otherwise would make the motor heating, even burn.

  • Page 13: Electrical Schematic Diagram

    6.Electrical schematic diagram EP15SLI/EP18SLI Electrical schematic diagram...
  • Page 14 EPE15LI/EPE18LI Electrical schematic diagram...
  • Page 15 EPE20LI Electrical schematic diagram...

  • Page 16: Hydraulic Scheme

    7、Hydraulic Scheme Manual lowering...
  • Page 17 Electric lowering...

  • Page 18: How To Assemble The Operating Handle Of Pallet Truck

    8.How to assemble the operating handle of pallet truck EP15SLI/EP18SLI with Manual lowering Step 1.First take out the 2pcs elastic cylindrical pins (1) on both sides of the cylinder , and then take out the rotating shaft (2) elastic cylindrical rotating shaft Step 2 .Install the handle assembly (5) and rotating shaft (2) to the oil...
  • Page 19 Step 3.Depress the foot pedal on the left side of pallet truck . Pass the chain bolt (6) into the small hole at the end of the handle, and then snap the bottom end of the chain bolt (6) into the U-shaped part which on the descending pedal. foot chain Hexagon nut (3)
  • Page 20 Step 5.Install and fix the handle with 2pcs elastic cylindrical pin (1) which taken out in Step 1. elastic cylindrical pin (1) Step 6.Unscrew the motor cover (8 )and the four fixed screws (9). Motor cover fixed...
  • Page 21 Step 7 Connect handle bar wires (10) with frame wires (11)and then install the motor cover(8) and screws (9). frame wires (11) handle bar wires EPE15LI/EPE18LI/EPE20LI with Electric lowering ： Step 1.First take out the 2pcs elastic cylindrical pins (1) on both sides of the cylinder , and then take out the rotating shaft (2) rotating shaft (2) elastic cylindrical pins...
  • Page 22 Step 2 .Install the handle assembly (3) and rotating shaft (2) to the oil cylinder.And then fixed the rotation shaft (2)、 handle assembly (3) rotating shaft (2) Step 3.Remove the shaft (4) which is holding down the spring. Shaft 4...
  • Page 23 Step 4.Install and fix the handle with 2pcs elastic cylindrical pin (1) which taken out in Step 1. elastic cylindrical Step 5.Unscrew the motor cover (5 )and the four fixed screws (6). Motor fixed...
  • Page 24 Step 6 Connect handle bar wires (7) with frame wires (8)and then install the motor cover(5) and screws (6). frame wires handle bar...

  • Page 25: Operating Instruction

    9.Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 9.1 Operation ① P lug in the lithium battery interface 、 ② O pen the electric lock (Power on and log into password ) 、...
  • Page 26 ④ D riving 、 Rotate the handle to the driving range; A and C is brake range ； B is driving range ； Slowly rotate the accelerator to start the truck. (In order to be safe, fast acceleration is prohibited.) Backward direction forward direction ⑤...

  • Page 27: Emergency Reverse Function

    When emergency braking, the operating handle is quickly turned to zone A or area C (figure 9), and the brake is carried to the death to realize the emergency braking function. ⑥ P arking 、 Release the acceleration button to stop the moving truck and slow down the truck until the brakes are on.

  • Page 28: Safety Operation And Matters Needing Attention

    slowly drive the truck to the items to be transported, insert the pallet fork and move forward slowly, when the goods completely inserted into the goods after parking, control handle upgrade button, the heavy lifting to a certain height, back slowly, don't touch the adjacent goods, when the weight zone is put out the goods, and then walk handling.

  • Page 29: Routine Maintenance

    precautions must be made to prevent electric shock. When operating the accumulator, connectors on it must be disconnected. Welding operations: To prevent damage to electrical or electronic components, these electrical components must be removed from the truck before taking any welding operations.
  • Page 30 M3 = Every 250 work hours, but at least once every three months M6 = Every 500 work hours, but at least once every six months M12 = Every 2000 work hours, but at least once every 12 months Additional operations should be performed in trial run period: (In initial 50 –...
  • Page 31 Time interval(Month) ● Maintain list Check the air gap of the electromagnetic brake ● Brake Check the operation switch to show the function of the device ● and components Check alarm system and safety device ● Check the cable for damage and the terminal is secure ●...

  • Page 32: Battery Maintenance, Charging And Maintenance

    10.4 battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the truck and put it in a safe position. 10.4.1 maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals.You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
  • Page 33 I) when removing the battery pack, hold the plug with your hand instead of pulling the cord; J) after the battery is used, if the battery is hot and before recharging, please cool in the ventilated environment; K) do not put batteries in water or seawater; L) do not try to separate, squeeze, impact the battery, the battery will heat or fire, the lye in the battery will be harmful to the skin and eyes, and will damage the clothes;...
  • Page 34 10.4.8 Charging Read the instruction manual carefully before recharging. M ust use Li-ion Charger specially designed by our company ） D o not reverse charge the battery ） Stop charging immediately when battery has obvious heat during charging .Then cool ）...

  • Page 35: Safety Caution

    I nsert the new battery into the battery mounting slot ： P lug in the power connector. ： 11.Safety Caution 11.1 General rule 11.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving truck. 。...

  • Page 36: Storage And Transportation

    11.2 Storage and transportation 11.2.1 Use container or car to transport the truck should pay attention to at the time of shipment: 1 Front and rear wheels with wedge, begin to pull up the parking system, prevent ○ sliding in the process of transportation; ○...

  • Page 37: Check Before Using

    3 Such as discontinued for a long time, battery should be added once every 15 day ○ electricity. 11.3 Check before using 11.3.1 New car if there is any damage in transportation, please don't be put into use, and promptly get in touch with the supplier, do proper processing. 11.3.2 New cars in the factory run parts has been filling lubricating oil.
  • Page 38 Parts of the vehicle cannot be changed without any permission, especially safety devices. The operating speed of the truck is not allowed to change. All original spare parts have been verified by quality assurance department. To ensure the safety and reliability of the operation of the truck must use only the manufacturer's spare parts.
  • Page 39 11.4.12Using in the elevator and loading platform maneuvering: if there is sufficient loading capacity, won’t affect the operation of the vehicle, and being agreed by the operator of the vehicle, then the elevator and loading platform can be used for vehicle transport. Before entering the elevator or loading station, operator must personally identify.

  • Page 40: Service Manual

    or its successor. After vehicle manufacturer check and approve the changes, nameplates, labels and markings of Operation and Maintenance Manual must be modified as well. 12.Service Manual 12.1 Troubleshooting Fault Cause Treatment The truck can't Check the battery connector connected if ，...

  • Page 41: Preparation Before Repair

    Controller is damaged. Change the controller The car suddenly The handle which control the forward started Repair or change or back is no reset. If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 12.2 Preparation before repair To prevent possible accidents during maintenance and repair work, following preparations must be done:...

  • Page 42: After Sales Service

    13.After Sales Service If there is a fault that cannot be eliminated by professional service personnel, please contact our after-sales service personnel in timer Note: the manufacturer reserves the right of interpretation. If have change not notice additionally!

This manual is also suitable for:

Ep18sliEpe15liEpe18liEpe20li

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