Curtiss-Wright Parvus DuraMAR 5915-3X User Manual

Rugged cisco 5915 mobile access router combined with parvus swi-22-10 gigabit ethernet switch

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USER MANUAL
®
Parvus
DuraMAR 5915-3X
Rugged Cisco 5915 Mobile Access Router combined with
Parvus SWI-22-10 Gigabit Ethernet Switch
MNL-0659-01 Rev A7 ECO-5592 Effective: 05 Feb 19

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Summary of Contents for Curtiss-Wright Parvus DuraMAR 5915-3X

  • Page 1 USER MANUAL ® Parvus DuraMAR 5915-3X Rugged Cisco 5915 Mobile Access Router combined with Parvus SWI-22-10 Gigabit Ethernet Switch MNL-0659-01 Rev A7 ECO-5592 Effective: 05 Feb 19...
  • Page 2 Curtiss-Wright reserves the right to change the contents and form of this document, as well as the features and specifications of its products, at any time without notice.
  • Page 3: Table Of Contents

    User Manual, MAR-5915-3x Chapter 1 Introduction Table of Contents Chapter 1 Introduction ......................6 About This Document ............................ 6 Description of Safety Symbols ........................ 6 Functional Description ..........................7 Features ..............................8 Configurations ............................9 Block Diagram ............................10 Chapter 2 Operation ....................... 11 Breakout Cable Set .............................
  • Page 4 Chapter 1 Introduction User Manual, MAR-5915-3x Chapter 4 Environmental Specifications ................36 Thermal ..............................36 Shock ..............................36 Vibration ..............................36 Humidity ..............................36 Sealing ..............................36 Altitude ..............................36 EMI/EMC .............................. 36 Input Voltage ............................36 Chapter 5 Troubleshooting ....................37 Product Identification ...........................
  • Page 5 User Manual, MAR-5915-3x Chapter 1 Introduction List of Figures Figure 1 – ROU ring cables......................... 11 Figure 2 – SWI ring cables* ........................11 Figure 3. Mounting Holes ........................... 20 Figure 4. Side Mounting Holes ........................21 Figure 5. Rear View ........................... 22 Figure 6.
  • Page 6: Chapter 1 Introduction

    Chapter 1 Introduction User Manual, MAR-5915-3x Chapter 1 Introduction About This Document This document serves as a manual for the MAR-5915-3x products. The MAR-5915-3x systems comprise a MAR-5915-0x and a DUNET-20-10-01 in one system. These two elements have separate manuals (MNL-0596A-01 &...
  • Page 7: Functional Description

    User Manual, MAR-5915-3x Chapter 1 Introduction Functional Description The MAR-5915-3X family combines the functionality of MAR-5915-0X and DuraNET 2010 by combining them in a single system. An internal connection links these two components. MAR-5915 port FE 0/4 is internally connected to SWI-22-10 card port GE2. The Cisco 5915 router is physically housed in the DuraSTAX™...
  • Page 8: Features

    Chapter 1 Introduction User Manual, MAR-5915-3x Features ROU Ring - Cisco Technology  Ruggedized Cisco 5915 Router with 2x routed 10/100Base-T and 2x switched 10/100Base-T ports.  Enterprise IOS Software for robust security, management, QoS, VLAN, IPv4/IPv6 routing, IP mobility, interoperability ...
  • Page 9: Configurations

    User Manual, MAR-5915-3x Chapter 1 Introduction Configurations All MAR-5915-3X systems incorporate a Parvus SWI-22-10 with the CES Management software (equivalent to the standalone DuraNET 20-10-01). The MAR-5915 Router portion is available with either a Base IOS or Advanced IOS. Advanced IOS versions can be ordered with optional CME license for 5, 25 or 50 users.
  • Page 10: Block Diagram

    Chapter 1 Introduction User Manual, MAR-5915-3x Block Diagram System Block Diagram Detailed Ethernet and Power Block Diagram Page 10 of 39 MNL-0659-01 Rev A7 ECO-5592 05 Feb 19...
  • Page 11: Chapter 2 Operation

    User Manual, MAR-5915-3x Chapter 2 Operation Chapter 2 Operation Breakout Cable Set A breakout cable set (CBL-MAR-5915-30) is available for the system. These cables are suitable for bench top testing and proof of concept setups. The same cable set works with all -3X models. Final installation should use custom cables designed for the target environment.
  • Page 12 Chapter 2 Operation User Manual, MAR-5915-3x The breakout cable set includes the cables listed in Table 1 Table 1 Cable Part # From Description CBL-2417-01 38999 (J1) Power. External power input cable. Banana 28V nominal voltage input. Red +, Black -, Green = Chassis Plug CBL-2418-01 38999 (J2)
  • Page 13: Quick Start Steps

    User Manual, MAR-5915-3x Chapter 2 Operation Quick Start Steps Support Equipment To configure the DuraMAR 5915-3X, you need the following support equipment:  A computer with at least one RS-232 serial port and a terminal emulator application. Note: The ROU and SWI portions each have a dedicated console port. Each of the two internal devices (5915 and SWI-22-10) must be configured separately via its unique port.
  • Page 14: Ios Configuration And Upgrade

    Chapter 2 Operation User Manual, MAR-5915-3x IOS Configuration and Upgrade The system is shipped with a Cisco factory-installed IOS on the ROU (5915). Custom network configuration is the responsibility of the customer. This manual is not intended as a guide to the Cisco 5915 or IOS. That information is available directly from Cisco Systems at www.cisco.com.
  • Page 15: Zeroization

    User Manual, MAR-5915-3x Chapter 2 Operation Zeroization Caution! The Zeroization function can delete all IOS and configuration files on the system! Zeroization should only be enabled if it is intended to be used. Enabling Zeroization for the Cisco 5915 (ROU) Prior to applying the zeroization signal, the Cisco IOS must be configured to enable zeroization.
  • Page 16: Initiating Zeroization

    Chapter 2 Operation User Manual, MAR-5915-3x Initiating Zeroization Caution! Hardware triggering of zeroization from either ring (ROU or SWI) will cause the entire system to be zeroized. If you only want to zeroize one system, ensure that zeroization is enabled on only that ring – see above.
  • Page 17: Zeroization Recovery

    User Manual, MAR-5915-3x Chapter 2 Operation Zeroization Recovery After zeroization has occurred you can perform the following steps to reload the system. Loading the ROU IOS Image after Zeroization Host PC Setup 1. Identify the target folder used by the tftp server and place the Cisco IOS software image there. Example IOS filename: c5915-entbase-mz.SPA.152-1.GC1.bin 2.
  • Page 18: Loading The Rou Ios Configuration After Zeroization

    Chapter 2 Operation User Manual, MAR-5915-3x Loading the ROU IOS Configuration after Zeroization After zeroization, you have to reload your configuration. In these instructions, filename is the name of the IOS configuration file saved on the host PC, such as 5915config.bin. If you are using a different file, use that filename in the steps below.
  • Page 19: Installation

    User Manual, MAR-5915-3x Chapter 2 Operation Installation Orientation The DuraMAR 5915-3X can be mounted either vertically or horizontally and will perform equally well in either orientation. The target location normally dictates the mounting orientation. Choosing a Mounting Location – Thermal Considerations The DuraMAR5915-3X enclosure is highly efficient at removing heat from the inside of the unit to the outside of the finned enclosure.
  • Page 20: Vertical Mounting

    Chapter 2 Operation User Manual, MAR-5915-3x Vertical Mounting To install the DuraMAR5915-3X vertically on a mounting surface: 14. Create a hole pattern on the mounting surface that matches the pattern shown in Figure 3. Mounting Holes. The mounting holes are 0.27” in diameter. 15.
  • Page 21: Horizontal Mounting

    User Manual, MAR-5915-3x Chapter 2 Operation Horizontal Mounting To install the DuraMAR5915-3X on its side (horizontal): 1. Create a hole pattern on the mounting surface that matches the pattern shown in Figure 4. The mounting holes are 0.33” in diameter. 2.
  • Page 22: Grounding

    Chapter 2 Operation User Manual, MAR-5915-3x Grounding  The bottom of the baseplate is conductive to allow the system to be grounded via the baseplate.  A blind grounding hole for attachment of a grounding cable using a #1/4-20 bolt is provided on the rear of each ring of the system (Figure 5.
  • Page 23: Chapter 3 Connector And Led Descriptions

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions Chapter 3 Connector and LED Descriptions This section identifies the pinouts and signal descriptions for the system, as well as connector part numbers along with suggested mating connector details. It also provides LED indicator descriptions. LEDs Figure 6.
  • Page 24: J1 Pwr Pinouts

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions J1 PWR Pinouts J1 provides power input signals for +28V power to the Parvus Power Supply. P/N: D38999/20FA98PN (Shell Size 9) Figure 7. Connector J1 Power J1 Signal Name Description 38999 Pin # +28 VDC 28 RTN Chassis...
  • Page 25: J2 Eth 0 Pinouts

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions J2 ETH 0 Pinouts J2 provides the signals for the Ethernet ports in the ROU ring. The ROU has five Ethernet ports, four of which are on J2. Connector Alignment: facing the insert side of the connector (pin side).
  • Page 26: J3 Con Pinouts

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions J2 Signal Name Description 38999 Pin # .nc. Reserved .nc. Reserved SPARE_11 Populated spare SPARE_12 Populated spare J3 CON Pinouts J3 is the console connector for the Cisco 5915. Connector Alignment: facing the insert side of the connector (pin side).
  • Page 27: Led Indicator Descriptions

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions LED Indicator Descriptions The table below describes the LEDs on the front panel of the base module. Component Description System power supply Blue light indicates power is on.  Cisco 5915 Router Blinking green light indicates the boot-up phase or ROMMON monitor mode of the Cisco router.
  • Page 28: Swi Ring

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions SWI ring Connector Identification and Mapping The following table shows the port mapping for each connector on the SWI Ring (identified in Figure 6). Connector Label Part Number Function Port Mapping Mating Connector ETH1 D38999/20FH35BN...
  • Page 29: J4 Eth1 Pinout

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions J4 ETH1 Pinout J4 is a 100 pin socket connector with twelve GigE ports brought out on it, as well as a serial console port and a zeroize port. Four twisted pairs are used for each GigE port (8 pins total), or 48 twisted pairs (96 pins) total.
  • Page 30: J5 Eth2 Pinout

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions J5 ETH2 Pinout J5 is a 66 pin socket connector with eight GigE ports brought out on it. Four twisted pairs are used for each GigE port (8 pins total), or 32 twisted pairs (64 pins) total. This documentation refers to these pairs as a pair (GbEn_A_P / GbEn_A_N, GbEn_B_P / GbEn_B_N, GbEn_C_P / GbEn_C_N, GbEn_D_P / GbEn_D_N) where n = a port number from 13 to 20.
  • Page 31: Chapter 4 Specifications

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions Chapter 4 Specifications SWI Ring Architecture  Packet processor: Vitesse Carrier Grade Ethernet Switch Engine  Switching: Non-Blocking OSI Data Layer 2, IPv4 / IPv6 Multicast, Low-Latency, Auto-MDI/MDIX, Auto- Negotiation, Auto-Detect; Speed Auto-Sensing, Auto-Crossover, Full/Half Duplex Modes, ...
  • Page 32: Rou Ring

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions ROU Ring Cisco Technology  Integrated Cisco 5915 Embedded Services Router (ESR) PCI-104 Card  Cisco Enterprise IOS - Base Image or Advanced Services Image  Support for IPv6 Routing, VoIP/CME, VPN/Firewall/IPS, Mobile IP, IPSec (Advanced IOS only) Ports ...
  • Page 33 Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions Information Assurance  Data Zeroization Support to Erase Sensitive Information (Initiated by Offboard Signal Trigger) – Advanced IOS only  Common Criteria Evaluation and Validation Scheme (CCEVS) EAL and Federal Information Processing Standard (FIPS) 140-2 Certification Pending on Cisco 5915 Router Card (building on Legacy Cisco 3200 EAL3 Certification) Quality of Service (QoS) Classification/Prioritization of Data, guaranteeing determinism for mission-critical...
  • Page 34: System

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions System Reliability  Workmanship: assembled to IPC-A-610 Class III Workmanship  No moving parts. no active cooling required  Conformal-coated PCBs for humidity/tin-whisker mitigation, staked components, underfilled BGA  MTBF: Calculated per MIL-HDBK-217F Environment Hours ( at 25C) Hours ( at 40C)
  • Page 35: Figure 11. Front Panel Dimensions

    Chapter 3 Connector and LED User Manual, MAR-5915-3x Descriptions Dimensions Figure 3. Mounting Holes and Figure 11. Front Panel Dimensions provide the physical dimensions of the DuraMAR 5915-3X.  Dimensions: 4.63” H x 6.75" D* x 6.25” W (~11.81cm H x ~17.15cm D x ~15.88cm W) *D= 8.25”...
  • Page 36 Chapter 4 Environmental Specifications User Manual, MAR-5915-3x Chapter 4 Environmental Specifications Thermal  Oper. Temperature: -40° to +71°C / -40° to +160°F (MIL-810G, Methods 501,502; DO-160G)  Storage Temperature: -55° to +85°C / -40° to 185°F (MIL-810G, Methods 501,502; DO-160G) Shock ...
  • Page 37 User Manual, MAR-5915-3x Chapter 5 Troubleshooting Chapter 5 Troubleshooting Product Identification The product is labeled with the Parvus P/N and serial number. Please refer to this information when communicating with Technical Support. Technical Assistance If you have a technical question or if you cannot isolate a problem with your product, please call or e-mail the Parvus Technical Support team: Email slp_tsupport@curtisswright.com...
  • Page 38 Chapter 6 Contact Info User Manual, MAR-5915-3x Chapter 6 Contact Info Company contact info: Defense Solutions Division Curtiss-Wright 3222 S. Washington St. Salt Lake City, Utah, USA 84115 (801) 483-1533 FAX (801) 483-1523 Website: www.curtisswrightds.com/parvus Sales: +1(800) 483-3152 or (801) 483-1533 slp_sales@curtisswright.com...
  • Page 39 User Manual, MAR-5915-3x Chapter 6 Contact Info {Parvus back cover, 8.5 x 11 picture inserted in front of text. DO NOT DELETE THE COMMENTS OR THIS PAGE. These comments are only visible in Normal view. The picture hides these comments when you print the manual or view it in Print Layout or Print Preview.} MNL-0659-01 Rev A7 ECO-5592...

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