TIGIEFFE AIRO A Series Use And Maintenance Manual

Self-propelled work-platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
USE AND MAINTENANCE MANUAL
- ENGLISH - ORIGINAL INSTRUCTIONS
AIRO is a division of TIGIEFFE SRL
Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY-
 +39-0522-977365 -  +39-0522-977015
023.20.UEM-EN
"A" SERIES
A12 A13 J
WEB:
www.airo.com
2020 - 02

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  • Page 1 SAMOKRETNE RADNE PLATFORME "A" SERIES A12 A13 J USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com 023.20.UEM-EN...
  • Page 3 Revision date Description of revision • Update due to new machine directive 2006/42/EC. 2010-01 • Model names updated. • Biodegradable oil instructions introduced 2010-11 • Temperatures and oil list updated. • Amended information on “Commissioning and first inspection, subsequent inspections and title transfer report”.
  • Page 4: Table Of Contents

    Tigieffe thanks you for purchasing a product of its range and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
  • Page 5 5.1.2.6.2. Platform rotation A13 J ............................ 36 5.1.2.7. Platform levelling ............................. 36 5.1.3. Other functions of the platform control panel ....................37 5.1.3.1. Selection of electric/thermic drive power (“ED” models) .................. 37 5.1.3.2. Heat engine start key (“ED” models) ....................... 37 5.1.3.3.
  • Page 6 7.2.8. Operation check and adjustment of the braking valves .................. 64 7.2.9. Inclinometer operation check .......................... 65 7.2.10. Operation check and adjustment of platform overload controller (load cells) ..........67 7.2.11. Overload controller by-pass – ONLY FOR EMERGENCY OPERATIONS ............. 69 7.2.12.
  • Page 7: Introduction

    Your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.
  • Page 8: Further Periodical Checks

    1.1.2.2. Further periodical checks Yearly checks are compulsory. In Italy the Aerial Platform owner must apply for a periodical check - by registered letter - to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days before the expiry of the year from the last check.
  • Page 9: Leaving At Height

    Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer 1.3.1. Leaving at height The mobile elevating work platforms are not designed by taking into account the risks of the “leaving at height” because the only access position considered is when the platform is completely lowered.
  • Page 10: Control Panels

    The platform, hinged to the end of the primary boom or of the “jib”, is equipped with guard-rails and toe-boards of a prescribed height (the height of the guard-rails is  1100 mm; the height of the toe-boards is  150 mm). As an option, the platform can be rotated by a total of 140°...
  • Page 11: Identification

    1.8. Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
  • Page 12: Location Of Main Components

    1.9. Location of main components The picture shows the machine and its own components. 1) Control panel 2) Electric control unit 3) Hydraulic control unit 4) Hydraulic drive motors 5) Turret rotation hydraulic motor 6) 220V socket 7) Spirit level for visual check of machine levelling 8) Lifting cylinders 9) Battery...
  • Page 13: Technical Features Of Standard Machines

    2. TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2.1. Model A12 E A12 E Dimensions: Maximum working height 39’ 4” Max. platform height 32’ 10” Ground clearance Max.
  • Page 14 Battery power: Battery capacity and voltage 2 x 24 / 325 V/Ah 2 x 24 / 325 V/Ah Total electrolyte quantity 2 x 54 2 x 14 Battery weight 2 x 220 2 x 485 Single-phase battery charger (HF) 48 / 45 48 / 45 Max.
  • Page 15: Model A12 Ed

    2.2. Model A12 ED A12 ED Dimensions: Maximum working height 39’ 4” Max. platform height 32’ 10” Ground clearance Max. outreach from turntable centre 20’ 8” Turret rotation (not continuous) ° ° Platform rotation (5) ° ° Platform height for safety speed activation <...
  • Page 16 Battery power: Battery capacity and voltage 2 x 24 / 325 V/Ah 2 x 24 / 325 V/Ah Total electrolyte quantity 2 x 54 2 x 14 Battery weight 2 x 220 2 x 485 Single-phase battery charger (HF) 48 / 45 48 / 45 Max.
  • Page 17 Fig. 3 Use and Maintenance Manual – A12 A13 Series Page 17...
  • Page 18: Model A13 Je

    2.3. Model A13 JE A13 JE Dimensions: Maximum working height 13.1 42’ 11” Max. platform height 11.1 36’ 5” Ground clearance Max. outreach from turntable centre 26’ 7” Turret rotation (not continuous) ° ° Platform rotation (5) ° ° Platform height for safety speed activation <...
  • Page 19 Battery power: Battery capacity and voltage 2 x 24 / 325 V/Ah 2 x 24 / 325 V/Ah Total electrolyte quantity 2 x 54 2 x 14 Battery weight 2 x 220 2 x 485 Single-phase battery charger (HF) 48 / 45 48 / 45 Max.
  • Page 20: Model A13 Jed

    2.4. Model A13 JED A13 JED Dimensions: Maximum working height 13.1 42’ 11” Max. platform height 11.1 36’ 5” Ground clearance Max. outreach from turntable centre 26’ 7” Turret rotation (not continuous) ° ° Platform rotation (5) ° ° Platform height for safety speed activation <...
  • Page 21 Battery power: Battery capacity and voltage 2 x 24 / 325 V/Ah 2 x 24 / 325 V/Ah Total electrolyte quantity 2 x 54 2 x 14 Battery weight 2 x 220 2 x 485 Single-phase battery charger (HF) 48 / 45 48 / 45 Max.
  • Page 22 Fig. 4 Use and Maintenance Manual – A12 A13 Series Page 22...
  • Page 23: Vibrations And Noise

    2.5. Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB(A) for each electrical model. For the Diesel engine models, the level of acoustic pressure weighed (A) at work places does not exceed 106dB(A), the level of acoustic pressure at ground control panel does not exceed 85dB(A), the level of acoustic pressure at platform control panel does not exceed 78bD(A).
  • Page 24: Safety Precautions

    3. SAFETY PRECAUTIONS. 3.1. Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
  • Page 25: Use Instructions

    3.3. Use instructions 3.3.1. General The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. ▪ The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if the lighting conditions are not sufficient.
  • Page 26 Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions. ▪ During operation keep your hands in safety position, the driver has to place them as shown in picture A or B ▪ while the transported operator has to keep them as shown in picture C.
  • Page 27: Operating Procedures

    3.3.3. Operating procedures When choosing the positioning point of the chassis, to prevent unexpected possible contacts with obstacles, always observe the figures carefully as these make it possible to identify the range of action of the platform (chap. 2). ▪ The machine is equipped with a chassis inclination control system disabling lifting operations in case of unstable positioning.
  • Page 28: Wind Speed According To Beaufort Scale

    3.3.4. Wind speed according to Beaufort scale You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.
  • Page 29: Pressure Of The Machine On Ground And Load-Bearing Capacity Of Ground

    3.3.5. Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabilizers (p1 and p2).
  • Page 30: High-Voltage Power Lines

    The table below shows the load-bearing capacity of the ground split up by ground type. Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max ground pressure per wheel is higher than the bearing capacity of the specific type of ground on which the machine is to be used.
  • Page 31: Installation And Preliminary Checks

    4. INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “Handling and carrying”.
  • Page 32: Use Instructions

    5. USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING ! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
  • Page 33 Drive proportional joystick control Proportional joystick control: lower boom (pantograph) and turret rotation Proportional joystick control: upper boom and telescopic boom Proportional joystick control: jib and platform rotation (A13 J only) Platform level switch Drive speed selector “Differential locking" button Manual horn Emergency STOP button Fault warning light...
  • Page 34: Drive And Steering

    5.1.1. Drive and steering Before carrying out any displacement operation, verify that no people are in proximity of the machine and in any case proceed with the utmost caution. IT IS FORBIDDEN to drive the machine when the platform is lifted unless the chassis is flat and steady with no holes and steps.
  • Page 35: Platform Positioning Movements

    5.1.2. Platform positioning movements To carry out all movements other than drive, use proportional joysticks B, C, D and switches E and O. To achieve the movement, it is necessary to carry out the following operations in sequence: a) press the dead-man pedal on the platform; b) within 10 seconds, operate the proportional joystick control or the desired switch by moving it in the direction shown by the serigraphy on the control panel NOTE: before activating the proportional joystick control or the desired switch the dead-man pedal must be...
  • Page 36: Platform Rotation

    5.1.2.6. Platform rotation 5.1.2.6.1. Platform rotation A12 (OPTIONAL) To rotate the platform, use the switch O. Set the switch O on the right for right rotation, or on the left for left rotation. The operation occurs at fixed speed (ON-OFF control). 5.1.2.6.2.
  • Page 37: Other Functions Of The Platform Control Panel

    5.1.3. Other functions of the platform control panel 5.1.3.1. Selection of electric/thermic drive power (“ED” models) On dual drive power models (electric/thermic) the type of power can be selected using the key selector R. Set it to position Electric to use the electric (battery) drive power; set it to position Thermic to use the thermic drive power (Diesel). 5.1.3.2.
  • Page 38: Overload Warning Light

    5.1.3.6. Overload warning light Lit up flashing slowly with activation of audible alarm with a platform overload exceeding 20% the nominal load. If platform is lifted, the machine is completely locked. If the platform is lowered all drive/steering operations are still possible but lifting/rotation are disabled.
  • Page 39: Ground Control Panel And Electric Control Unit

    5.2. Ground control panel and electric control unit The ground control panel is located on the rotating turret (see paragraph "Location of main components") and is used to: Turn the machine ON/OFF. ▪ ▪ Select the control panel (ground or platform). Operate the platform in emergency cases.
  • Page 40: On-Off Key And Control Panel Selector (A)

    A) ON-OFF key and ground/platform control panel selector B) Emergency STOP button C) Powered-on machine warning light D) TURRET ROTATION lever E) PANTOGRAPH LIFTING/LOWERING lever F) BOOM LIFTING/LOWERING lever G) TELESCOPIC BOOM OUT/IN lever H) JIB LIFTING/LOWERING lever (A13 J only) Battery charger warning light L) PLATFORM ROTATION lever (OPTIONAL for A12, STANDARD for A13 J) M) User interface display...
  • Page 41: Platform Control Levers (D-E-F-G-H-L)

    5.2.1.4. Platform control levers (D-E-F-G-H-L) The various levers shown in the figure allow the platform to be operated. According to the various signs the corresponding movements are activated. These controls can be operated only if the on-off key is set to ON down (ground control panel selected).
  • Page 42: Electric Control Unit On The Ground

    5.2.2. Electric control unit on the ground The electric control unit on the ground is placed on the chassis (see paragraph “Location of main components”). Access to the electric control unit is allowed to specialized personnel only for maintenance and/or repair purposes.
  • Page 43: Platform Access

    5.3. Platform access The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To get on the platform: Get on the platform hanging on to the entry side rails. ▪...
  • Page 44: Machine Start-Up

    5.4. Machine start-up To start the machine the operator shall: release the emergency stop button on the ground control panel by rotating it of 1/4 turn clockwise; ▪ ▪ turn the on-off key on the ground control panel to “platform” position; remove the starting key and hand it over to a person in charge on ground, properly informed of the use of the ▪...
  • Page 45: Machine Stop

    5.5. Machine stop 5.5.1. Normal stop In normal operating conditions: By releasing the controls the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees ▪ smooth braking. ▪ By releasing the dead-man pedal located on the platform, the operation is immediately stopped. In the event of an immediate stop, braking is sudden.
  • Page 46: Emergency Manual Controls

    5.6. Emergency manual controls This function is to be used only in emergency situations, when no motive power is available. There are two types of hydraulic control blocks. Follow the emergency procedure corresponding to the type installed on the machine. For either cases, these solenoid valves refer to the following the movements: EV4 = Pantograph lifting (lower boom) EV5 = Pantograph lowering (lower boom)
  • Page 47: Hydraulic Block Of Type B

    2) Insert and screw the emergency actuator on the solenoid valve corresponding to the desired movement (see paragraph 5.6 for the correspondence between solenoid valves names and obtained movements). 3) Completely screw the knurled knob of the previously chosen actuator. 4) Insert the specially provided lever (C) on the manual pump handle (D).
  • Page 48: Socket For Electric Tool Connection (Optional)

    In case of fault in the electric or hydraulic system, carry out the following emergency procedures: 1) Turn the tap A completely. 2) Completely unscrew knurled knob of the solenoid valve (example B) relevant to the movement you wish to achieve (see paragraph 5.6 for the correspondence between name of solenoid valves and achieved movements).
  • Page 49: Fuel Level And Re-Fuelling ("Ed" Models)

    5.8. Fuel level and re-fuelling (“ED” models) Before using the Diesel drive power check the fuel level in the tank. This operation is to be carried out by visually checking the fuel level after unscrewing the filler cap. Visually check the fuel level before starting to work. ▪...
  • Page 50: Handling And Carrying

    HANDLING AND CARRYING 6.1. Handling Before using the machine, make sure that the mechanical lock device of the turret is disabled (see figures below). Fig. 14 To handle the machine in normal operating conditions, follow the instructions given in chapter "USE INSTRUCTIONS" under paragraph "Drive and steering”.
  • Page 51: Transportation

    6.2. Transportation In order to carry the machine to the various working sites, follow the instructions given below. Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits for road transport in force in your country. Before carrying the machine, turn it off and remove the keys from the control panels.
  • Page 52: Emergency Towing Of The Machine

    through a lift truck of a suitable capacity (see machine weight in table “Technical features” at the beginning of this ▪ manual) equipped with forks having at least the same length as the machine width. Insert the forks as indicated by the stickers on the machine.
  • Page 53: Maintenance

    MAINTENANCE Always carry out maintenance operations with machine at a standstill position and after having ▪ removed the key from the control panel with the platform in rest position. ▪ The maintenance operations described below refer to a machine with ordinary working use. In case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule.
  • Page 54: General Maintenance

    7.2. General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule (the machine features an hour meter). Operation Frequency Screw tightening (see paragraph "Various adjustments") After the first 10 working hours Oil level check in hydraulic tank After the first 10 working hours Check of the battery state (charge and liquid level) Every day...
  • Page 55: Various Adjustments

    7.2.1. Various adjustments Check conditions following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1) wheel screws; 2) drive motors fixing screws; 3) steering cylinder fixing screws + fixing screws of steering hub pins; 4) cage fixing screws;...
  • Page 56: Greasing

    7.2.2. Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic extension. Moreover, remember to grease the articulated joints in the following cases: ▪...
  • Page 57: Hydraulic Circuit Oil Level Check And Change

    7.2.3. Hydraulic circuit oil level check and change Check after the first 10 working hours and, afterwards, at least once a month the level in the tank by means of the provided cap (detail A in the picture aside) equipped with a dipstick, and make sure that it always lies between the max.
  • Page 58: Biodegradable Hydraulic Oil (Optional)

    7.2.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives. The machines with biodegradable oil use the same component parts as standard machines, but the use of such type of oil is best taken into account from machine construction.
  • Page 59: Mix

    7.2.3.7 Mix Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.2.3.8 Micro-filtration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.
  • Page 60: Suction Filter Replacement

    7.2.4. Suction filter replacement The suction filter is fixed to the tank and is equipped with a clogging indicator to indicate when the filtering cartridge is to be replaced. During normal operation, the visual indicator is in the green zone. When the indicator is in the red zone, the filtering cartridge is to be replaced.
  • Page 61: Drive Reduction Gear Oil Level Check And Change

    7.2.5. Drive reduction gear oil level check and change The oil level should be checked at least once a year. Place the machine so as to have the two caps (A and B) in the position shown in the picture aside (in a few cases it is necessary to remove the drive wheels to access the a.m.
  • Page 62: Telescopic Boom Sliding Blocks Clearance Adjustment

    7.2.6. Telescopic boom sliding blocks clearance adjustment Check the wear of the telescopic boom sliding blocks every year. The correct clearance between the blocks of the boom is 0,5- 1 mm; in case of higher clearance tighten the sliding blocks as follows: Unscrew dowel A.
  • Page 63: Pressure Relief Valve Adjustment And Operation Check

    7.2.7. Pressure relief valve adjustment and operation check The pressure relief valve described controls the maximum pressure. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. Calibration is required: In case of replacement of the hydraulic block.
  • Page 64: Operation Check And Adjustment Of The Braking Valves

    7.2.8. Operation check and adjustment of the braking valves These valves check the minimum operating pressure during drive (in both running directions) and affect the dynamic braking and the drive speed. Normally, these valves do not require any adjustment, since they are calibrated at the factory before the machine is delivered.
  • Page 65: Inclinometer Operation Check

    7.2.9. Inclinometer operation check WARNING! Usually the inclinometer does not need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.
  • Page 66 MODELS SHIMS A12 E A13 J A [mm] B [mm] WARNING! The dimensions of shims A and B refer to max. allowed inclination as indicated in table “TECHNICAL FEATURES”. To be used during the inclinometer calibration. Use and Maintenance Manual – A12 A13 Series Page 66...
  • Page 67: Operation Check And Adjustment Of Platform Overload Controller (Load Cells)

    7.2.10. Operation check and adjustment of platform overload controller (load cells) The AIRO self-propelled articulated boom aerial platforms are equipped with a sophisticated overload controller. Normally the overload controller does not require any adjustments, since it is calibrated in the factory before the machine is delivered. This device checks the load on the platform and: disables all movements if platform is overloaded by 20% compared ▪...
  • Page 68 Calibration depends on the type of fitted device. If the board is the one shown in fig.26a: ▪ switch off the machine; open the box C which contains electronic board; ▪ without any load on the platform, fit the bridge between the two pins of the connector G; ▪...
  • Page 69: Overload Controller By-Pass - Only For Emergency Operations

    7.2.11. Overload controller by-pass – ONLY FOR EMERGENCY OPERATIONS In case of fault and impossibility to calibrate the device, a by-pass of the system is possible by means of locking key switch (A) under the control panel. Keep the locking key switch active for 5 seconds and release to get the BY-PASS condition.
  • Page 70: Operation Check Of M1 Microswitches

    7.2.12. Operation check of M1 microswitches The lifting booms are controlled by microswitches: ▪ M1A on pantograph (lower boom) M1B on the upper boom. ▪ M1C on the Jib ▪ Once a year check the working conditions of the microswitches M1. The microswitch functions M1A-M1B-M1C are as follows: with platform outside the rest position (at least one of the microswitches M1A-M1B-M1C is driven):...
  • Page 71: Starter Battery For "Ed" Models

    7.3. Starter battery for “ED” models The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. On machines with heat engine, the starter battery is only for starting the heat engine;...
  • Page 72: Drive" Battery For "E" And "Ed" Models

    7.4. “DRIVE” battery for “E” and “ED” models The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.4.1.
  • Page 73: Battery Charger: Drive Battery Recharge

    7.4.3. Battery charger: DRIVE battery recharge WARNING ! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: Power voltage 230V ±...
  • Page 74: Battery Charger: Fault Report

    WARNING DESCRIPTION RED led flashing for a few seconds Battery charger self-diagnostic phase RED led on Indicates the first and second charging phase YELLOW led on Indicates the equalization of the charging phase GREEN led on Indicates that charging is over; buffer charge active With the battery charger ON, the machine is automatically off.
  • Page 75: Battery Replacement

    7.4.5. Battery replacement Replace the old batteries only with models of the same voltage, capacity, dimensions and mass. Batteries must be approved by the manufacturer. Do not dispose of batteries in the environment after replacement. Comply with the current local standards.
  • Page 76: Marks And Certifications

    8. MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006/42/EC. The certification was issued by: Eurofins Product Testing Italy Srl - 0477 Via Cuorgné, 21 10156 –...
  • Page 77: Plates And Stickers

    9. PLATES AND STICKERS STANDARD STICKER CODES CODE DESCRIPTION QUANTITY 001.10.001 AIRO warnings plate 001.10.011 AIRO serial number plate 001.10.031 Towing hook sticker 001.10.057 General warnings sticker 001.10.059 Wheels tightening sticker 001.10.060 Lifting point sticker 001.10.088 Document holder sticker 001.10.098 STOP sticker I-D-F-NL-B-GB 001.10.150 Oil type adhesive "46"...
  • Page 78 Use and Maintenance Manual – A12 A13 Series Page 78...
  • Page 79: Check Register

    10. CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
  • Page 80 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature + Stamp Use and Maintenance Manual – A12 A13 Series Page 80...
  • Page 81 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the rails; the harness anchoring points; state of the VISUAL CHECK lifting structure; any access ladders; rust; state of the tyres; oil leaks; locking pins on the structure.
  • Page 82 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2...
  • Page 83 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3. HYDRAULIC TANK OIL LEVEL Monthly operation. It is not necessary to indicate its execution every CHECK month, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
  • Page 84 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF See chapter 7.2.7. PRESSURE RELIEF VALVE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 85 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TELESCOPIC BOOM SLIDING BLOCKS CLEARANCE See chapter 7.2.6. ADJUSTMENT DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 86 REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED HYDRAULIC FILTER REPLACING See chapter 7.2.4. (EVERY TWO YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR Use and Maintenance Manual – A12 A13 Series Page 86...
  • Page 87 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION CHECK See chapter 7.2.9. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 88 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY See chapter 7.2.8. CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 89 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9. Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity stickers STICKERS AND PLATES CHECK are on the platform and that they are legible;...
  • Page 90 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING See chapter 5.6 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR...
  • Page 91 COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO / Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
  • Page 92 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
  • Page 93 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual – A12 A13 Series Page 93...
  • Page 94 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual – A12 A13 Series Page 94...
  • Page 95: Wiring Diagram Standard Machines A12 E - A13 Je

    11. WIRING DIAGRAM STANDARD MACHINES A12 E – A13 JE 033.08.011 SYMB. DESCRIPTION Pag.-Col. ABMP AUDIBLE ALARM AND WARNING LIGHT “SENTINEL” (OPTIONAL) 3-55/56 MOVEMENT ALARM 2-27 ALARM 5-97 BATTERY CHARGER 1-08/10 AIRO BUMPER “SENTINEL” (OPTIONAL) 5-85 BATTERY 1-13/14 OVERLOAD CONTROLLER BY-PASS SELECTOR 6-110 CONVERTER 48V-12V 1-11/12...
  • Page 96 RBC1 BATTERY CHARGER RELAY 1 1-12/13 RBC2 BATTERY CHARGER RELAY 2 1-16/18 SYSTEM ENABLE RELAY 4-73/74 TRACKUNIT ENABLE RELAY (OPTIONAL) 4-71/72 FAN FILTER BOARD 4-75/76 POWER CIRCUIT EMERGENCY SWITCH 1-06/07 EMERGENCY STOP BUTTON 2-24/25 EMERGENCY STOP BUTTON 5-94 HORN BUTTON 6-113 THERMIC SENSOR 4-75/76...
  • Page 97 Use and Maintenance Manual – A12 A13 Series Page 97...
  • Page 98 Use and Maintenance Manual – A12 A13 Series Page 98...
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  • Page 103 Use and Maintenance Manual – A12 A13 Series Page 103...
  • Page 104: Hydraulic Diagram Standard Machines A12 E - A13 Je

    12. HYDRAULIC DIAGRAM STANDARD MACHINES A12 E – A13 JE PROPORTIONAL JOYSTICK CONTROL FORWARD DRIVE SOLENOID VALVE BACKWARD DRIVE SOLENOID VALVE PANTOGRAPH LIFTING SOLENOID VALVE PANTOGRAPH LOWERING SOLENOID VALVE BOOM EXTENSION SOLENOID VALVE BOOM RETRACTION SOLENOID VALVE RIGHT STEERING SOLENOID VALVE LEFT STEERING SOLENOID VALVE EV10 SOLENOID VALVE, SERIES-PARALLEL TRACTION...
  • Page 105 Use and Maintenance Manual – A12 A13 Series Page 105...
  • Page 106 Use and Maintenance Manual – A12 A13 Series Page 106...
  • Page 107: Declaration Of Conformity Ec Facsimile

    13. DECLARATION OF CONFORMITY EC FACSIMILE    ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year...
  • Page 108    ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year A12 ED...
  • Page 109    ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year A13 JE...
  • Page 110    ORIGINAL EC DECLARATION OF CONFORMITY 2006/42/CE Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA declare under our sole responsibility that the product: Mobile Elevating work platform Model Chassis No. Year A13 JED...
  • Page 111  ...
  • Page 112   TIGIEFFE S.r.l. a socio unico Via Villa superiore, 82 - 42045 Luzzara (RE) ITALY-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com  Use and Maintenance Manual – A12 A13 Series Page 112...

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