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TIGIEFFE AIRO R Series Use And Maintenance Manual

Self-propelled work-platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
"R" SERIES
R13 S R13 DC R17 S R17 DC
USE AND MAINTENANCE MANUAL
- ENGLISH - ORIGINAL INSTRUCTIONS
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY-
 +39-0522-977365 -
+39-0522-977015
WEB:
www.airo.com
059.20.UEM-ENG
2018-05

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  • Page 1 SAMOKRETNE RADNE PLATFORME “R” SERIES R13 S R13 DC R17 S R17 DC USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com...
  • Page 2 Revision date Description of revision  Update due to new machine directive 2006/42/EC. 2010-01  Model names updated.  Added instructions for biodegradable oil kit. 2010-11  Temperatures and oil list updated.  2011-02 Updated description for load control  Amended information on “Commissioning and first inspection, subsequent inspections and title transfer report”.

  • Page 3: Table Of Contents

    Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
  • Page 4 5.1.2.1. First boom lifting/lowering ............................39 5.1.2.2. Second boom lifting/lowering............................ 39 5.1.2.3. Telescopic boom extension/retraction ........................39 5.1.2.4. Jib lifting/lowering..............................39 5.1.2.5. Turret orientation (rotation) ............................39 5.1.2.6. Platform rotation (OPTIONAL)..........................40 5.1.2.7. Platform level compensation ............................ 40 5.1.3. Other functions of the platform control panel ......................
  • Page 5 7.2.3.4 Washing ................................... 65 7.2.3.5 Filling ..................................65 7.2.3.6 Commissioning / check ............................65 7.2.3.7 Mix .................................... 66 7.2.3.8 Micro-filtration ................................66 7.2.3.9 Disposal ..................................66 7.2.3.10 Topping up ................................66 7.2.4. Hydraulic filter replacement ............................67 7.2.4.1. Suction filters ................................67 7.2.4.2.

  • Page 6: Introduction

    Therefore the description of their components, as well as control and safety systems, may include parts not present on Your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l.

  • Page 7: Further Periodical Checks

    1.1.2.2. Further periodical checks Yearly checks are compulsory. In Italy it is necessary that the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or ARPA or other qualified public or private services) at least twenty days before the expiry of the year from the last check.

  • Page 8: Leaving At Height

    All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user. Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer 1.3.1.

  • Page 9: Control Panels

    One cylinder for the “pantograph” extension.  One cylinder for the boom extension.  One cylinder for the extension/retraction of the telescopic boom.   One cylinder for the “jib” extension. The hydraulic cylinders which move the articulated structure are provided with over-center valves directly flanged on the same. These devices allow the booms to remain in position even if one of the supply tubes accidentally breaks.

  • Page 10: Identification

    1.8. Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.

  • Page 11: Location Of Main Components

    1.9. Location of main components The picture shows the machine and its own components. Control panel Electric control unit Hydraulic control unit Drive gear motors Turret rotation hydraulic motor (optional) 230V single-phase power plug Spirit level for visual check of machine levelling First boom lifting cylinder Second boom lifting cylinder...

  • Page 12: Technical Features Of Standard Machines

    TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2.1. Model R13 S R13 S Dimensions: Maximum working height 13.3 43 ’7” Max. platform height 11.3 37’ 0” Max.
  • Page 13 Diesel Motor Motor type N.A. N.A. Type N.A. N.A. Motor power N.A. N.A. Starter battery N.A. V / Ah N.A. V / Ah Fuel tank capacity N.A. N.A. Max. drive speed N.A. km/h N.A. Fuel type N.A. N.A. Fuel consumption at rated power N.A.

  • Page 14: Model R13 Dc

    2.2. Model R13 DC R13 DC Dimensions: Maximum working height 13.3 43 '7" Max. platform height 11.3 37 ' Max. outreach from turntable centre 21 '7" Turret rotation (not continuous) ° ° Platform rotation ° ° Maximum capacity (m) Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
  • Page 15 Diesel Motor Motor type N.A. N.A. Type N.A. N.A. Motor power N.A. N.A. Starter battery N.A. V / Ah N.A. V / Ah Fuel tank capacity N.A. N.A. Max. drive speed N.A. km/h N.A. Fuel type N.A. N.A. Fuel consumption at rated power N.A.
  • Page 16 Fig. 3 Use and Maintenance Manual - R13 R17 Series Page 16...

  • Page 17: Model R17 S

    2.3. Model R17 S R17 S Dimensions: Maximum working height 16.5 54 '1" Max. platform height 14.5 157 '5" Max. outreach from turntable centre 21 '3" Turret rotation (not continuous) ° ° Platform rotation ° ° Maximum capacity (m) Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
  • Page 18 Diesel Motor Motor type N.A. N.A. Type N.A. N.A. Motor power N.A. N.A. Starter battery N.A. V / Ah N.A. V / Ah Fuel tank capacity N.A. N.A. Max. drive speed N.A. km/h N.A. Fuel type N.A. N.A. Fuel consumption at rated power N.A.

  • Page 19: Model R17 Dc

    2.4. Model R17 DC R17 DC Dimensions: Maximum working height 16.5 54 '1" Max. platform height 14.5 157 '5" Max. outreach from turntable centre Turret rotation (not continuous) ° ° Platform rotation ° ° Maximum capacity (m) 440.9 Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
  • Page 20 Diesel Motor Motor type N.A. N.A. Type N.A. N.A. Motor power N.A. N.A. Starter battery N.A. V / Ah N.A. V / Ah Fuel tank capacity N.A. N.A. Max. drive speed N.A. km/h N.A. Fuel type N.A. N.A. Fuel consumption at rated power N.A.
  • Page 21 Fig. 4 Use and Maintenance Manual - R13 R17 Series Page 21...

  • Page 22: Vibrations And Noise

    2.5. Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 100dB(A). As to vibrations in ordinary working conditions: The average weighted quadratic value in frequency of the acceleration which the upper members have to withstand is ...

  • Page 23: Safety Precautions

    SAFETY PRECAUTIONS 3.1. Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.

  • Page 24: Use Instructions

    3.3. Use instructions 3.3.1. General The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may ...

  • Page 25: Operating Procedures

    Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions.  During operation keep your hands in safety position, the driver has to place them as shown in picture A or B  while the transported operator has to keep them as shown in picture C.

  • Page 26: Wind Speed According To Beaufort Scale

    3.3.4. Wind speed according to Beaufort scale You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.

  • Page 27: Pressure Of The Machine On Ground And Load-Bearing Capacity Of Ground

    3.3.5. Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or outriggers (p1 and p2).

  • Page 28: High-Tension Lines

    The table below shows the load-bearing capacity of the ground split up by ground type. Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max pressure on the ground per wheel is above the load-bearing capacity of the specific type of ground on which the machine is to be used.

  • Page 29: Installation And Preliminary Checks

    INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “handling and carrying”.

  • Page 30: Use Instructions

    USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
  • Page 31 Dead-man button Horn button Platform level compensation switch Automatic stabilization control switch (optional) Electric motor start / stop button (optional) Electric / thermic power selector (petrol motor) Heat motor starting switch Platform rotation control proportional lever (optional) / RIGHT track drive Turret rotation control proportional lever / front RIGHT outrigger (B) JIB up-down control proportional lever / back RIGHT outrigger (D) Telescopic boom in-out control proportional lever / back LEFT outrigger (C)

  • Page 32: Wire Control" Mode: Translation, Stabilization And Widening Tracks (Optional)

    5.1.1. “Wire control” Mode: Translation, Stabilization and Widening tracks (optional) To use the controls of the operating mode “Wire control” (Translation, Stabilization and Widening tracks - optional) carry out the following preliminary operations in the sequence below: Remove the control panel from the magnetic support on the platform and remove the cable from the supports;...

  • Page 33: Drive

    5.1.1.1. Drive Once the operations in paragraph 5.1.1 have been carried out, to achieve the drive movement (tracks control), perform the following operations in sequence: Press “dead-man” button A on the control panel. The green led ZB will light up steady; Within 2 seconds, operate the proportional levers H and O simultaneously in the same direction and with the same intensity to get the straightforward direction or with different intensity to...

  • Page 34: Stabilization

    5.1.1.2. Stabilization Once the operations in paragraph 5.1.1 have been carried out, to achieve the stabilization movement, perform the following operations in sequence: Press “dead-man” button A on the control panel. The green led ZB will light up steady; Within 2 seconds operate proportional levers I, L, M, N to control the outriggers individually or use switch D (optional) for automatic stabilization.

  • Page 35: Manual Stabilization Control

    5.1.1.2.1. Manual stabilization control To lift/lower the outriggers it is necessary to operate one or more of the four control levers I, L, M, N. If you set levers I, L, M, N downwards, the levelling pads extract; vice versa, if you set the levers upwards, they retract. The location of the control levers I, L, M, N and relevant warning lights ZA corresponds to the arrangement of the outriggers: Lever N;...

  • Page 36: Widening Or Narrowing The Tracks (Optional)

    5.1.1.3. Widening or narrowing the tracks (optional) Once the operations in paragraph 5.1.1 have been carried out, to achieve Widening or narrowing movement of the roadway, perform the following operations in sequence: Press “dead-man” button A on the control panel. The green led ZB will light up steady;...
  • Page 37 ALWAYS check that the tracks are completely slipped off or fully retracted, according to the type of  work to do. Do not use the machine if the tracks are at intermediate positions (machine unlevelled).  It is recommended to use the narrow track width only when required to cross reduced spaces. For all other movements, including loading/unloading by other means, it is recommended to use the widened track width.

  • Page 38: Mode "Platform Movement": Lifting/Lowering/Rotations

    5.1.2. Mode “Platform movement”: Lifting/Lowering/Rotations To use the controls of the operating mode “Platform movement” (Lifting/Lowering/Rotations) carry out the following preliminary operations in the sequence below: 1. Once the machine has been correctly positioned according to the previous paragraphs, reposition the control panel on the magnetic support on the platform and lock the cable on the supports.

  • Page 39: First Boom Lifting/Lowering

    is not completely resting on the fixed structure, the platform level compensation control is inhibited. To avoid any collision risks between the lifting structure and the outriggers, platform can be lowered completely only if turret is in central position (green warning light ZC is ON). 5.1.2.1.

  • Page 40: Platform Rotation (Optional)

    5.1.2.6. Platform rotation (OPTIONAL) Once the operations in paragraph 5.1.2 have been carried out, to rotate the platform (OPTIONAL), perform the following operations in sequence:  Press “dead-man” pedal S on the platform; The green led ZB will light up steady; Within 10 seconds set gradually the proportional lever H upwards for anticlockwise rotation or downwards for clockwise ...

  • Page 41: Other Functions Of The Platform Control Panel

    5.1.3. Other functions of the platform control panel 5.1.3.1. Electric / thermic power selector (F) (OPTIONAL) The propulsion type can be selected using the selector F. Setting the selector forward (sparking plug symbol) the thermic propulsion is selected (Petrol or Diesel motor); setting the selector backward (electric motor symbol) the electric propulsion is selected (230V single-phase pump or 380V three-phase pump).

  • Page 42: Warning Lights

    5.1.3.7. Warning lights Fig. 14 5.1.3.7.1. Enabled control panel warning light (ZB) Lit up flashing. If platform control station has been selected and this light is flashing, controls are not enabled because: Dead-man pedal is not pressed or it was pressed for more than 10 seconds and no operation was performed. ...

  • Page 43: Enabled Warning Light Diesel Motor Fault / Low Fuel Level (Zd) (Diesel Motor Only)

    5.1.3.7.3. Enabled warning light Diesel motor fault / low fuel level (ZD) (DIESEL motor only) This warning light indicates malfunctioning of diesel motor or low fuel. On steady with machine on; platform control panel; heat motor power selected. Diesel motor off ready for start-up. Insufficient motor oil pressure.

  • Page 44: Ground Control Panel (Electric Control Unit)

    5.2. Ground control panel (electric control unit) The ground control panel (or electric control unit) contains the main electronic boards necessary to operate the machine and to carry out safety checks. The ground control panel is located on the rotating turret (see paragraph "Location of main components") and is used to: Turn the machine ON/OFF.

  • Page 45: On-Off Key / Control Panel Selector (A)

    ON-OFF key and control panel selector (ground/platform) Emergency STOP button Electric or thermic power selector (OPTIONAL) Heat motor starting switch User interface display Powered-on machine warning light Alternator warning light (Diesel models only) Oil warning light (Diesel models only) Air filter warning light (Diesel models only) Motor head temperature warning light (Diesel models only) FIRST BOOM LIFTING/LOWERING lever SECOND BOOM LIFTING/LOWERING lever...

  • Page 46: Heat Motor Start Button (D)

    5.2.4. Heat motor start button (D) Holding the ON-OFF key in position “ground controls” after selecting the THERMIC power, the heat motor can be started by means of the relevant switch.  In “0” position the heat motor is off; In “3 sec”...

  • Page 47: Platform Access

    5.3. Platform access The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To get on the platform: Get on the platform hanging on to the entry side rails. ...

  • Page 48: Machine Start-Up

    5.4. Machine start-up To start the machine the operator shall: Release the stop button B located on the ground control  by rotating it of 1/4 turn clockwise; turn on-off key A on the ground control station to  Platform position; remove the starting key and hand it over to a person in ...

  • Page 49: Heat Motor Start-Up

    5.4.1. Heat motor start-up By turning starting switch G on the platform control panel: In “0” position the heat motor is off;  In “3 sec” position the plugs pre-heating takes place (only for Diesel motor);   In “Start” position the motor starts. Do not insist on the starting position for longer than 3 seconds.
  • Page 50 WARNING!! Always check the position of the power cord during the movements. Disconnect all electric power supplies before opening the boxes. Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: Power voltage 230V ±...

  • Page 51: Machine Stop

    5.5. Machine stop 5.5.1. Normal stop In normal operating conditions: By releasing the controls the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees  smooth braking. By releasing the dead-man pedal located on the platform, the operation is immediately stopped. In the event of an ...

  • Page 52: Stopping The 230V Single-Phase Electric Pump (Optional)

    5.5.4. Stopping the 230V single-phase electric pump (OPTIONAL). To stop the electrical pump (optional): From the platform control station/wire control:  Press the green start/stop button Otherwise, press the emergency stop button.  On the ground control panel: ON-OFF locking key selector ...

  • Page 53: Emergency Manual Controls

    5.6. Emergency manual controls This function is to be used only in emergency situations, when no motive power is available. Fig. 19 In case of fault in the electric or hydraulic system, carry out the following emergency procedures: 1. Open casing A by unscrewing the knobs on the sides; 2.
  • Page 54 WARNING: The emergency control can be stopped at any moment by releasing the knob or by stopping the pump. Once the emergency manoeuvre has been carried out, the knurled knobs must be set to their initial position again in order to resume the operations (in normal position the knobs are completely screwed). The knurled knobs operating the outriggers are sealed;...

  • Page 55: Socket (Optional) For Electric Tool Connection And Single-Phase Electric Pump Powering

    5.7. Socket (OPTIONAL) for electric tool connection and single-phase electric pump powering (OPTIONAL) The platform is equipped with a socket (A - optional) (220230V AC) enabling the operator to connect the electric tools necessary to carry out his operations and to power the (OPTIONAL) single-phase electric pump and with a compressed air inlet (D)”.

  • Page 56: End Of Work

    5.9. End of work After stopping the machine according to the instructions given in the previous paragraphs: Always set the machine to rest position (platform completely lowered).   Press the emergency Stop button on the ground control panel.  Remove the keys from the control panel to prevent unauthorized people from using the machine.

  • Page 57: Handling And Carrying

    HANDLING AND CARRYING 6.1. Handling To handle the machine in normal operating conditions follow the instructions given in chapter "GENERAL USE INSTRUCTIONS" under paragraph "Drive”. When platform is completely lowered (regardless of JIB position, even raised) you con operate the machine (carry out drive) using the drive controls.
  • Page 58 Using the ground controls lift the Jib so as to avoid any accidental collisions with the ground (see paragraph “GROUND CONTROL STATION”). Control the drive operations very slowly . We recommend you to secure the machine parts indicated by arrow X using suitably dimensioned bands after loading the machine on vehicles for transport.
  • Page 59 IT IS FORBIDDEN to lift the machine using different systems from those indicated in the previous paragraphs. Once the machine has been placed on the vehicle platform, secure it with bands over the second boom as indicated in X, and protect painting by inserting a protection element between the band and the boom. Before carrying the machine check the stability grade.

  • Page 60: Maintenance

    MAINTENANCE Always carry out maintenance operations when the machine is still and after having removed the key  from the control panel with the platform in rest position.  The maintenance operations described below refer to a machine with ordinary working use. In case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule.

  • Page 61: General Maintenance

    7.2. General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule (the machine features an hour meter). Operation Frequency Screw tightening (see paragraph "Various adjustments") After the first 10 working hours Oil level check in hydraulic tank After the first 10 working hours Check of the battery state (charge and liquid level) Every day...

  • Page 62: Various Adjustments

    7.2.1. Various adjustments Check the conditions of the following components and, if necessary, tighten: 1) Securing rings of the structure pins; 2) drive geared motor fixing screws; 3) Fixing nuts rolls and tracks pinions and track pins fastening supports tracks enlargeable (optional); 4) cage fixing screws;...

  • Page 63: Greasing

    7.2.2. Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic extension. Moreover, remember to grease the articulated joints in the following cases: ...

  • Page 64: Hydraulic Circuit Oil Level Check And Change

    7.2.3. Hydraulic circuit oil level check and change Check after the first 10 working hours and, afterwards, at least once a month, the level in the tank by means of transparent cap A and make sure the level is visible. Check when boom is completely lowered and outriggers completely lifted.

  • Page 65: Biodegradable Hydraulic Oil (Optional)

    7.2.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives.

  • Page 66: Mix

    Copies of the analysis report must be kept in the check register. This is mandatory. 7.2.3.7 Mix Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use.

  • Page 67: Hydraulic Filter Replacement

    7.2.4. Hydraulic filter replacement 7.2.4.1. Suction filters All models are equipped with a suction filters (see picture aside) installed inside the tank at the base of the suction tubes, which have to be cleaned or replaced at least every two years. To replace the suction filters installed inside the tank (see figure): Stop the machine by pressing the emergency stop button ...

  • Page 68: Drive Reduction Gear Oil Level Check And Change

    7.2.5. Drive reduction gear oil level check and change The oil level should be checked at least once a year. Position the machine until the two caps (A and B) reach the position indicated in the picture aside. Check the level by means of cap (A).

  • Page 69: Telescopic Boom Sliding Blocks Clearance Adjustment

    7.2.6. Telescopic boom sliding blocks clearance adjustment Check the wear of the telescopic boom sliding blocks every year. The correct clearance between the blocks of the boom is 0,5-1 mm; in case of higher clearance tighten the sliding blocks as follows: Remove locking pin A.

  • Page 70: Tracks Condition And Tension Check

    7.2.7. Tracks condition and tension check The life of the rubber tracks depends on the ground on which the machine is used. The tracks must be replaced when the tread ribs reach a height lower or equal to 10-12 mm, or if evident cuts and/or tears are visible. For a longer life of the tracks, check their tensioning at least once a month.

  • Page 71: Pressure Relief Valve Adjustment And Operation Check

    7.2.8. Pressure relief valve adjustment and operation check The pressure relief valve described controls the maximum pressure. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. Calibration is required: ...

  • Page 72: Inclinometer Operation Check

    7.2.9. Inclinometer operation check WARNING! Usually the inclinometer does not need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.

  • Page 73: Operation Check Of M1 Microswitches

    7.2.10. Operation check of M1 microswitches Lifting booms are controlled by microswitch M1A placed on the first lifting boom near where the second lifting boom rests. Check operation at least once a year. The functions of microswitch M1A are the following: With platform outside the rest position (M1A activated): ...

  • Page 74: Dead-Man" Safety System Operation Check

    When no pads are resting on the ground:  all the outriggers position green warning lights are off;  the controls of “Platform movement” mode (lifting/lowering/rotation) are inhibited;  the controls of wire control mode are available. With one or more pads not resting on the ground: ...
  • Page 75 If the device works properly, no machine manoeuvre is possible from the platform control panel unless you press the dead-man button beforehand. If this is pressed for more than 3 seconds and no operation is performed, all movements are stopped; to operate the machine again, release the “dead-man”...

  • Page 76: Starter Battery

    7.3. Starter battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. The starter battery is for: Powering the machine control circuits.

  • Page 77: Battery Block

    7.3.3. Battery block You can cut off the battery voltage by releasing the key (A). With no key you cannot: Start the heat motor.  Recharge the battery  Start the 220V electric pump  To restore the initial conditions, insert the key (A) again. Fig.33 7.3.4.

  • Page 78: Battery Replacement

    7.3.5. Battery replacement Replace the old batteries only with models of the same voltage, capacity, dimensions and mass. Batteries must be approved by the manufacturer. Do not dispose of batteries in the environment after replacement. Comply with the current local standards. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.

  • Page 79: Marks And Certifications

    8 . MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006/42/EC. The certification was issued by: ICE Spa Via Garibaldi, 20 40011 Anzola Emilia – BO (Italy) Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual.

  • Page 80: Plates And Stickers

    9. PLATES AND STICKERS STANDARD STICKERS CODES CODE DESCRIPTION QUANTITY 001.10.001 AIRO warnings plate 001.10.024 AIRO serial number plate 001.10.031 Towing hook sticker 001.10.076 Feet danger sticker 001.10.088 Document holder sticker 001.10.150 "46" oil type sticker I-D-F-NL-B-G-PL 001.10.180 First check sticker 001.10.260 Symbol articulated no stopping sticker 010.10.010...
  • Page 81 Use and Maintenance Manual - R13 R17 Series Page 81...

  • Page 82: 0 . Check Register

    1 0 . CHECK REGISTER The check register is released to the user of the platform in conformance with annex 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
  • Page 83 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature + Stamp Use and Maintenance Manual - R13 R17 Series Page 83...
  • Page 84 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; the harness anchoring points; state VISUAL CHECK of the lifting structure; any access ladders; rust; state of the tyres; oil leaks;...
  • Page 85 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.2.2...
  • Page 86 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.2.3. HYDRAULIC TANK OIL LEVEL Monthly operation. It is not necessary to indicate its execution every CHECK month, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
  • Page 87 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF See chapter 7.2.8. PRESSURE RELIEF VALVE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 88 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TELESCOPIC BOOM SLIDING BLOCKS CLEARANCE See chapter 7.2.6. ADJUSTMENT DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 89 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION See chapter 7.2.3 and 7.2.5 GEARS (EVERY TWO YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR...
  • Page 90 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION CHECK See chapter 7.2.9. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 91 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED OPERATION CHECK MICROSWITCHES M1A, MRT, See chapter 7.2.10, 7.2.11, 7.2.12, 7.2.13. M2A/M2B, STP1/2/3/4. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR...
  • Page 92 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD-MAN SYSTEM CHECK See chapter 07/02/2014 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
  • Page 93 COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO / Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
  • Page 94 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
  • Page 95 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - R13 R17 Series Page 95...
  • Page 96 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - R13 R17 Series Page 96...

  • Page 97: Hydraulic Diagram

    11. HYDRAULIC DIAGRAM R13S R13DC R17S R17DC N° 059.07.086 MOVEMENT PROPORTIONAL JOYSTICK CONTROL EV2L LEFT TRACK FORWARD DRIVE SOLENOID VALVE EV2R RIGHT TRACK FORWARD DRIVE SOLENOID VALVE EV3L LEFT TRACK BACKWARD DRIVE SOLENOID VALVE EV3R RIGHT TRACK BACKWARD DRIVE SOLENOID VALVE FIRST BOOM LIFTING SOLENOID VALVE FIRST BOOM LOWERING SOLENOID VALVE TELESCOPIC BOOM EXTENSION SOLENOID VALVE...
  • Page 98 Use and Maintenance Manual - R13 R17 Series Page 98...

  • Page 99: Wiring Diagram

    12. WIRING DIAGRAM 043.08.001 Use and Maintenance Manual - R13 R17 Series Page 99...
  • Page 100 043.08.002 Use and Maintenance Manual - R13 R17 Series Page 100...
  • Page 101 Use and Maintenance Manual - R13 R17 Series Page 101...
  • Page 102 CE Connector: 9,10,11 and 12 free CE connector : 9,10,11 and 12 free. Use and Maintenance Manual - R13 R17 Series Page 102...
  • Page 103 059.08.005 (CA1) Use and Maintenance Manual - R13 R17 Series Page 103...
  • Page 104 059.08.007 (CR) Use and Maintenance Manual - R13 R17 Series Page 104...
  • Page 105 059.08.001 Use and Maintenance Manual - R13 R17 Series Page 105...
  • Page 106 059.08.006 Use and Maintenance Manual - R13 R17 Series Page 106...
  • Page 107 Use and Maintenance Manual - R13 R17 Series Page 107...
  • Page 108 043.08.017 Use and Maintenance Manual - R13 R17 Series Page 108...
  • Page 109 059.08.012 Use and Maintenance Manual - R13 R17 Series Page 109...

  • Page 110: Declaration Of Conformity Ec Facsimile

    Originalerklärung Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe S.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under Declarons sous notre Erklaren hiermit unter...
  • Page 111 Originalerklärung Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe S.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under Declarons sous notre Erklaren hiermit unter...
  • Page 112 Originalerklärung Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe S.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under Declarons sous notre Erklaren hiermit unter...
  • Page 113 Originalerklärung Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe S.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under Declarons sous notre Erklaren hiermit unter...
  • Page 114 TIGIEFFE S.r.l. a socio unico Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALIA-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com...

This manual is also suitable for:

Airo r13 sAiro r13 dcAiro r17 sAiro r17 dc

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