Advertisement
Quick Links
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for Fiat Professional E-DUCATO
Summary of Contents for Fiat Professional E-DUCATO
- Page 1 Fiat professional Quick guide to Repairs...
- Page 2 I n d e x 1 . V ehicle identif ica tio n 2. Technical description 2.1 Electrical system functional diagram 2.2 12V battery 2.3 Precautions relating to the HV electrical system 3 . S afety r egulati on s f or w o r kin g with h ig h v oltages 3.1 High-Voltage System 3.2 PPE characteristics...
- Page 3 1 . Ve h icl e ident if i cat io n External recognition elements E-DUCATO Vehicle identification...
-
Page 4: Technical Description
2. Technical description Electrical system functional diagram A. Charging port B. High-voltage batteries C. High-voltage electric compressor D. Electric heater E. Voltage converter F. Traction electric motor E-DUCATO Technical description... - Page 5 The propulsion system of the E-Ducato is completely powered by the energy contained in the high-voltage lithium-ion rechargeable batteries of the vehicle. Unlike conventional or hybrid cars, there is no internal combustion engine on this vehicle. The E-Ducato uses the electrical energy stored in the high-voltage battery and not fuel.
- Page 6 HIGH-VOLTAGE BATTERIES The high-voltage batteries are located at the central and rear area of the vehicle. The high-voltage batteries are located at the central and rear area of the vehicle. A. High-voltage wires B. High-voltage battery C. High/voltage distribution unit The high-voltage batteries are lithium-ion.
- Page 7 • The high-voltage battery is equipped with conditioning systems that ensure that it operates under the best temperature conditions appropriate to its operation. NOTE If the battery pack needs to be cooled, the electric climate control compressor is automatically activated even when the passenger compartment cooling function is not operating.
- Page 8 IMPORTANT Do not resell, give away or modify the high-voltage battery. The high-voltage battery must only be used on the vehicle on which it is supplied. If used outside the vehicle or modified, accidents such as electric shock, heat or smoke generation, explosion or electrolyte leakage may occur.
- Page 9 WARNING Live parts of the vehicle are marked with safety warning labels. The high-voltage battery bears a label indicating this danger. Do not dispose of the high-voltage battery yourself. For more information contact a Fiat Dealership. E-DUCATO Technical description...
- Page 10 TECHNICAL SPECIFICATIONS High-voltage batteries Data Description 2900 mAh Nominal capacity 3,6 V Rated voltage 4,2 V Charging voltage < Internal impedance 35 mOhm (AC, 1000 Hz) 65,1 mm Height 18,5 mm Width 48 g Weight Powertrain The electrical machine is a 6-pole permanent magnet synchronous motor.
- Page 11 (components, cables, connectors, high-voltage bat- teries) is strictly forbidden due to the risks it may imply for your safety. In this case, contact a Fiat Dealership. Tampering with the high-voltage system can lead to serious burns or electrical discharges with even fatal consequences.
- Page 12 WARNING Do not dispose of the batteries yourself. If the vehicle is scrapped, it must be taken to a Fiat Dealership to have a high- voltage battery removed and disposed of properly by the Fiat Dealership personnel who have the technical skills to operate in complete safety.
- Page 13 IMPORTANT • The orange high-voltage cables must not be cut under any circumstances. • The earth braids must not be cut under any circumstances. • These connections are a safety device for the occupants of the vehicle and for the Rescue Services to prevent any risk of electric shock.
- Page 14 3. S a fe ty r eg u lat io n s fo r w o rki ng with h ig h vol tag es High-Voltage System WARNING: When performing repairs that directly involve or imply possible contact with live high-voltage components/systems, the technician must ensure that the power supply of the high- voltage system is disconnected throughout the operation.
- Page 15 WARNING Be sure to use the appropriate personal protective equipment (PPE) when working on high-voltage installations. Failure to do so may result in serious injury or death. • Protective eyewear/visor • Clothes made of natural fibres • Hand tools with HV certification and a dielectric barrier of not less than 1000 Volts •...
- Page 16 PPE characteristics Electrical safety gloves Insulating gloves for working on electrical systems, class 00, test voltage 2500V, operating voltage 500V. Class III personal protective equipment that complies with the following standards European: EN 60 903 International: CEI 60 903 Visor To protect the face from splashes of liquid/solid material and electric arcs in case of short circuit.
- Page 17 4. S e c u ri ng t he veh icl e Accessing the passenger compartment (with 12V battery charged) Press the "unlock" button (B) on the remote control or insert and turn the metal insert (A) in the driver's door lock clockwise to unlock all the doors Accessing the passenger compartment (with 12V battery flat)
- Page 18 Immobilisation With the vehicle stationary, press the brake pedal; Set the gear selector to position "N". Engage the parking brake. E-DUCATO Securing the vehicle...
- Page 19 Stabilisation To stabilise the vehicle, support it at all four points (A) under the front and centre pillars, using wooden blocks or equivalent objects. When using a hoist, use points (B). A: support points B: support points with lift Securing a vehicle safe after a breakdown IMPORTANT IMPORTANT INFORMATION FOR DEACTIVATING THE HIGH- VOLTAGE SYSTEM...
- Page 20 • THE HIGH VOLTAGE COULD REACTIVATE IN THE KEY- OFF CONDITION WITH THE 12V SERVICE BATTERY CONNECTED Turn the key-off Remove cover (A) Access the black-green connector (HVIL port) Open the HVIL port as follows: Press the red release tab downwards 2.
- Page 21 Remove the 12V battery cover. Disconnect the terminal from the negative pole of the battery by releasing the grey lever. Check that there is no 12V power by operating the acoustic warning devices (horn on the steering wheel), which must not sound.
- Page 22 IMPORTANT If the acoustic warning devices are still working, immediately call the fire department because there is high-voltage system failure. WARNING Before starting the emergency rescue procedures, make sure the vehicle is de-energised and wait 5 minutes for the high-voltage system capacitor to discharge to avoid electrocution.
- Page 23 • THE HIGH VOLTAGE MAY REMAIN ACTIVE IN THE KEY-ON CONDITION WITH POSITIVE NEGATIVE TERMINALS SERVICE BATTERY DISCONNECTED • THE HIGH VOLTAGE COULD REACTIVATE IN THE KEY- OFF CONDITION WITH THE 12V SERVICE BATTERY CONNECTED If the vehicle has had a minor accident and the airbags have NOT deployed, proceed as in point 4.3 above.
- Page 24 Open the driver's door and cut the cable near the pillar near the yellow label. Open the bonnet using the lever in the passenger compart- ment (A). Release the lever (B), lift the bonnet and hold it in the open position with the prop rod.
- Page 25 WARNING Before starting the emergency rescue procedures, make sure the vehicle is de-energised and wait 5 minutes for the high-voltage system capacitor to discharge to avoid electrocution. E-DUCATO Securing the vehicle...
- Page 26 Intervention in case of submersion of the vehicle IMPORTANT: All the high-voltage connections of the vehicle are watertight and immersion (partial or total) is not a risk if the recommendations below are followed. IMPORTANT: Securing is not possible until the vehicle has been taken out of the water.
- Page 27 Protective gloves and visor must be worn. Operate as shown in step 4.3. IMPORTANT • Avoid any skin contact with the water coming out of the traction battery. • RISK OF SERIOUS INJURY OR ELECTRIC SHOCK THAT COULD CAUSE DEATH. E-DUCATO Securing the vehicle...
- Page 28 Intervention in case of fire of the vehicle IMPORTANT The procedures illustrated in this chapter must be adopted in case of a burning vehicle. A vehicle whose traction battery emits smoke can catch fire quickly. In this case, call the fire brigade immediately, reporting that it is an electrical vehicle with traction battery and step away from the vehicle while waiting for rescue services.
-
Page 29: Emergency Procedures
(A) cap. NOTE To restore correct operation of the system, contact the Fiat Dealership. E-DUCATO Emergency procedures... - Page 30 Press the button to reactivate the safety inertia switch (A). Contact a Fiat Dealership if the indication (B) that the batteries are not available is still present on the instrument panel after switching the motor off and on again.
-
Page 31: Towing The Vehicle
BUMP STARTING It is absolutely forbidden to start by pushing, towing or rolling downhill. 6. Towing the vehicle WARNING Protective equipment must be worn whenever an electric vehicle is involved in an accident. Tow ring The tow ring provided with the vehicle is located in the storage pocket in the front door. - Page 32 Rear tow ring Alternatively, it is possible to tow the vehicle by means of the rear ring (C) found at the point indicated in the figure. IMPORTANT The tow ring (front and rear) MUST NOT be used to tow the vehicle off the road or where there are obstacles and/or for towing operations using cables or other non-rigid devices.
- Page 33 WARNING Do not tow using lifting harnesses. When securing the vehicle to a tow truck, do not attach to front or rear suspension components. Damage to your vehicle may result from improper towing. WARNING If a vehicle is towed without complying with the above requirements, the vehicle might be seriously damaged.
-
Page 34: Vehicle Storage
7. Vehicle storage Delimitation of the storage area The storage of the vehicle must comply with certain safety rules. An isolation period of 48 hours must be observed in the case of an accident. Park the vehicle at a safe distance (15 metres) from other ve- hicles.
Need help?
Do you have a question about the Professional E-DUCATO and is the answer not in the manual?
Questions and answers