Efco swaploader SL-105 Parts And Operation Manual
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Efco swaploader SL-105 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-105
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for Efco swaploader SL-105

  • Page 1 “Hooked on Quality” MODEL SL-105 P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

             TABLE OF CONTENTS INTRODUCTION Letter to Customer ............................. 1-1 Warranty Statement ..........................1-2 Safety Suggestions ............................ 1-3 Decals ................................ 1-5 Serial Number Locations ..........................1-8 INSTALLATION Initial Inspection ............................2-1 General Installation Procedure ........................2-1 Hoist Installation ............................2-2 Controls Installation-Manual ........................
  • Page 4          PARTS (cont’d) Safety Latch Sub-Assembly ........................5-5 Fixed Jib Sub-Assembly ..........................5-6 Hoist Installation Kit ............................ 5-7 Base Cylinder Circuit ..........................5-8 Tank Circuit ..............................5-9 Pump Circuit ............................. 5-10 Manual Controls, 2-Section ........................5-11 OPTIONS Cylinder Circuit, BL 105 EHV ........................6-1 Cylinder Circuit, BL 105 STD ........................

  • Page 5: Introduction

    Section I: Introduction  TO THE CUSTOMER: Your new SwapLoader Hoist was carefully designed and manufactured to give years of dependable service. To keep it operating efficiently, read the instructions in this manual thoroughly. It contains detailed descriptions and instructions for the efficient operation and maintenance of your SwapLoader.

  • Page 6: Warranty Statement

    Section I: Introduction    SWAPLOADER, U.S.A., LTD 1800 N.E. BROADWAY, DES MOINES, IOWA 50313 LIMITED WARRANTY STATEMENT Effective September 1, 2009 SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by an authorized SwapLoader distributor or service center, that such products are free of defects in material and workmanship.

  • Page 7: Safety Suggestions

    Section I: Introduction    SAFETY SUGGESTIONS Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual. Do not operate this equipment on uneven ground. Do not drive with the hoist in the dump position or with the hook to the rear.
  • Page 8 Section I: Introduction    Make sure work area is clear of people and obstacles prior to dumping or unloading containers. SwapLoader strongly recommends that a backup alarm be installed on the truck chassis. The operation of the hook hoist is that the truck is backed up to the body to pick it up and so there is a potential pinch point between the body and the hook.

  • Page 9: Decals

    Section I: Introduction    ITEM DESCRIPTION 90P07 OPERATION & SERVICE MANUAL 90P08 HOIST-BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 90P96 SL-105 DECAL 91P06 LUBRICATION POINTS...
  • Page 10 Section I: Introduction    The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction    90P13 – SWAPLOADER SAFETY INSTRUCTIONS 90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 90P96 – SL-105 91P06 – LUBRICATION POINTS 1.0.INT.SL-105...

  • Page 12: Serial Number Locations

    Section I: Introduction    Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is stamped into the frame of the hoist on the  ...

  • Page 13: Initial Inspection

    Section II: Installation    INITIAL INSPECTION When the hoist is installed and ready for delivery, it is your responsibility to fill out and submit the Product Registration Form. Visit https://www.swaploader.com/warranty-registration/ complete this form.  When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment.

  • Page 14: Hoist Installation

    Section II: Installation    HOIST INSTALLATION TO TRUCK CHASSIS 1. Place the SL-105 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary, shim bars need to be added to ensure a flat surface on which to support hoist. It is advised to clamp the main frame of the hoist to the truck chassis prior to install of the mount brackets.
  • Page 15 Section II: Installation    dimensions are flexible because of possible interference with chassis components. You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails. Typically, the holes must be at least 2 3/4” from the top of the truck chassis rails (reference Fig.

  • Page 16: Controls Installation-Manual

    Section II: Installation  CONTROLS INSTALLATION – MANUAL 1. Attach the valve mount bracket (Pt. No. 10H51) to the Main Frame as indicated on Pg. 5-11 with the fasteners provided (see Pg. 5-7). 2. Mount the hydraulic control valve assembly (Pt. No. 21P32) to the valve mount bracket as shown on Pg.
  • Page 17 Section II: Installation    cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible. Under no circumstances should any bend be tighter than an 8" radius. Protect the cable from heat above 225 degrees F. and avoid hot areas such as exhaust pipes, etc.

  • Page 18: Cable Control Installation W/ U-Lock

    Section II: Installation    CABLE CONTROL INSTALLATION w/ U-LOCK (OPTION) The Universal Body Lock (U-Lock) can be installed with a standard 3-section valve and operated from the cab (see Pg. 6-4 for routing). A separate indicator light and harness will be provided to be installed in the truck cab. This will notify the operator when the U-Lock has been engaged or disengaged.

  • Page 19: Ehv Installation (Option)

    Section II: Installation    EHV INSTALLATION (OPTION)  1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation.  Electric Over Hyd. Valve - SERVICE PARTS SL-105   PART ITEM DESCRIPTION 2. Mount the 22P58 EHV to the hoist’s 13P24 Hose Assy 39 08-08FJ/08FJ90 Main Frame and attach all hoses, hose...
  • Page 20 Section II: Installation    3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck.  4.

  • Page 21: Ehv Installation W/ U-Lock (Option)

    Section II: Installation    EHV INSTALLATION w/ U-LOCK (OPTION)  1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation.  Electric Over Hyd. Valve - SERVICE PARTS SL-105   PART ITEM DESCRIPTION 2. Mount the 22P91 EHV to the hoist’s Main Frame and attach all hoses, hose 13P24 Hose Assy 39 08-08FJ/08FJ90...
  • Page 22 Section II: Installation    3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls (Pt. No. 22P95) can be easily reached while operating the truck.  4.

  • Page 23: P.t.o. Selection

    Section II: Installation    P.T.O. SELECTION The next step is to select and install a direct drive type P.T.O. to the transmission. Please contact your local truck equipment representative for the correct unit sized on the following criteria: P.T.O. Torque Rating: 80 ft.-lbs. (See Note 1) Power at 1500 RPM: 23 H.P.

  • Page 24: Pump Installation

    Section II: Installation    HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump. Oil enters the pump through the inlet (suction) port, travels around the outside of the gears, and is forced out through the outlet (exhaust) port. Oil enters and exits the pump in the direction of its rotation.

  • Page 25: Hydraulic Tank Installation

    Section II: Installation    Measure 1-3/16” from the end of the hose and mark the hose for the socket depth. Screw hose into the socket (left-hand thread) to the depth marked on the hose. Screw insert into socket until insert touches the socket. Clean the inside of the hose assembly by either blowing clean compressed air through it or by flushing it.

  • Page 26: Start Up Procedure

    Section II: Installation    START UP PROCEDURE 1. Fill the hydraulic tank with hydraulic oil (see oil specification in Section IV: Maintenance.) 2. Prime the pump by loosening the clamp on the suction hose at the pump. Pull the hose back off the fitting till the air is bled from the line. Push the hose back on the fitting and retighten the clamp.

  • Page 27: Subframe Critical Dimensions

    Section II: Installation  100 SERIES SUB-FRAME CRITICAL DIMENSIONS 100 SERIES SUB-FRAME DIMENSIONS HOIST COMPATABILITY SL-75/95/105 82 1/2” [2096 mm] SL-125/145/180/185/212/214 95 1/2” [2418 mm] LIFT BAR DETAIL NOTE: A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED. WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION.
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  • Page 29 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 30 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) Figure B SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 13 1/2" 15 3/4" 15 1/4" 17” 14 1/4"...
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 32 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 1 3/4" 22 1/2" 21 3/4" 25 1/4” 21 3/4" * 21 1/2”...
  • Page 33 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
  • Page 34 Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.
  • Page 35 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.

  • Page 36: Light Bar Assembly

    Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 37 Section II: Installation - Accessories 2-25 2.8.INS.ACC.LEDLB...
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  • Page 39: Roller & Roller Mount Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container.
  • Page 40 Section II: Installation - Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.
  • Page 41 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.
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  • Page 43: Operation

    Section III: Operation    OPERATING INSTRUCTIONS CAUTION: IF YOUR HOIST IS EQUIPPED WITH THE U-LOCK BODY LOCK SYSTEM, ENSURE IT IS UNLOCKED PRIOR TO EXTENDING OR RETRACTING THE JIB CYLINDER. WHEN LOADING OR UNLOADING A BODY, ENSURE THE U-LOCK IS UNLOCKED AT ALL TIMES. WHEN TRANSPORTING OR DUMPING, THE U-LOCK MUST BE LOCKED.
  • Page 44 Section III: Operation    LOADING A CONTAINER (cont’d) STEP 4. CYCLE THE ARM FORWARD (LEFT CONTROL LEVER FORWARD), MAKING SURE THE CURVED LIFTING BAR IS SECURELY ATTACHED TO THE HOOK. RELEASE THE BRAKES OF THE TRUCK AND STEER TO CORRECTLY ALIGN THE TRUCK WITH THE CONTAINER. WATCH THE CONTAINER RAILS TO SEE THAT THEY COME TO REST CENTERED ON THE REAR ROLLERS.

  • Page 45: Placing A Container On The Ground

    Section III: Operation  PLACING A CONTAINER ON THE GROUND: STEP 1. MOVE THE SLIDING JIB ALL THE WAY BACK (RIGHT CONTROL BACKWARD) UNTIL MECHANICAL JIB LATCHES UNLOCK. STEP 2. TILT THE ARM BACKWARDS (LEFT CONTROL BACKWARD). WHEN THE CONTAINER TOUCHES THE GROUND, RELEASE THE BRAKES TO FREE THE TRUCK FOR FORWARD MOVEMENT CAUSED BY THE CONTAINER STEP 3.
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  • Page 47: Maintenance Instructions

    Section IV: Maintenance  MAINTENANCE INSTRUCTIONS 1. Lubricate with grease (refer to lubrication diagram).  Lifting hook on jib (if operating the adjustable jib be sure to rotate and grease hook).  Jib slide - top, bottom, and side guides. 2. Check hydraulic oil level. with the hoist in the transport position (lift cylinders retracted and jib cylinder extended –...

  • Page 48: Lubrication Diagram

    Section IV: Maintenance  LUBRICATION DIAGRAM LEGEND GW = Grease Weekly GM = Grease Monthly   4.0.MAI.SL-105...
  • Page 49 Section IV: Maintenance  HYDRAULIC OIL SPECIFICATION & INTERCHANGE CHART Select an ISO grade of Premium Anti-Wear Hydraulic Oil that is optimum for your location. HYDRAULIC OIL SELECTION CHART Ambient Temperature Viscosity Range ISO Grade F° C° SUS @ 100 °F -10 to 85 -23 to 29 150-170 10 to 110...

  • Page 50: Mast Lock (Safety Latch) Inspection & Adjustment Instructions

    Section IV: Maintenance  MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.

  • Page 51: Jib Lockout Valve Inspection & Adjustment Instructions

    Section IV: Maintenance  ADJUSTMENT If after inspecting all mast lock components and making any necessary repairs the gap between the mast lock and latch bars on the pivot joint is still incorrect, then an adjustment will need to be made. Please complete the following steps: 1.
  • Page 52 Section IV: Maintenance  contact with the jib lockout valve roller. The roller should be depressed by the valve ramp so that 1/8” to 3/16” of the roller is exposed from the end cap (see illustration below). ADJUSTMENT Should the jib lockout valve need adjustment the first step will be to loosen the mount bracket screws (see illustration above).

  • Page 53: Pressure Check Instructions

    Section IV: Maintenance  PRESSURE CHECK INSTRUCTIONS When performing a pressure check on a SwapLoader hook-lift hoist, we recommend that you use a calibrated pressure gauge that reads pressures up to 3,500 PSI (a 0 to 5,000 PSI range gauge is recommended). As a minimum, the gauge should have 100 PSI graduation marks (50 PSI is preferred), and a 3-inch diameter dial size (4-inch dial is preferred).
  • Page 54 Section IV: Maintenance  2. Remove the female JIC #4 cap from the male JIC #4 adapter and attach the pressure gauge to the hydraulic control valve (see illustration below). 3. Start the truck and engage the P.T.O. 4. Push the lift (dump) circuit lever forward until the lift (dump) cylinders bottom out (see illustration below).
  • Page 55 Section IV: Maintenance  PRESSURE CHECK STEPS (EHV) 1. Locate the female O-Ring Hex Plug found on the top of the hoist electric over hydraulic control valve (see illustration below). 2. Remove the O-Ring Hex Plug and attach the pressure gauge to the hydraulic control valve (see illustration below).
  • Page 56 The illustration below is a typical hoist clamp assembly for the SwapLoader 100 & 200 Series hoist models. For optimum performance out of your SwapLoader SL-105 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 57 Section IV: Maintenance    ADJUSTMENT Refer to the 100 & 200 Series Hoist Clamp Assembly Illustration for the following adjustment steps: 1. Loosen the jam nuts on the clamp bar adjustment bolt. 2. Tighten the adjustment nuts equally so that the clamp bar is drawn up evenly. Be sure to keep the jib horizontal tube level;...

  • Page 58: Ehv Manual Over-Ride Instructions

    Section IV: Maintenance    EHV MANUAL OVER-RIDE INSTRUCTIONS In a situation where the hoist will not move from simply toggling the control handles, the hoist cylinders can still be moved manually using the manual over-ride button and valve spool.  Determine which function is wished to be performed.

  • Page 59: Main Frame Sub-Assembly

    Section V: Parts  12H55 - BASE HOIST SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 12H53 Main Frame Sub-Assembly 706.38 706.38 ASS’Y TORQUE SIZE Outer Tube Sub-Assembly 12H54 552.45 552.45 (FT-LBS) 12H61 Pivot Joint Sub-Assembly 382.06 382.06 7/16...

  • Page 60: Parts (Cont'd)

    Section V: Parts    12H53 – MAIN FRAME SUB-ASSEMBLY SL-105 DISC-LOCK WASHER   TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea.   SAE GR 8 BOLT 11H09 Pin, MF/Cyl 1-3/4 x 4-3/8 4.02 8.04 ASS’Y TORQUE SIZE 11H91 Jib Lockout Mount Weldment 2.53 2.53 (FT-LBS)  ...
  • Page 61 Section V: Parts    12H61 – PIVOT JOINT SUB-ASSEMBLY SL-105   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 11H10 Pin, PJ/MF 1-3/4 x 13-1/4 9.39 18.78 ASS’Y TORQUE SIZE   11H93 Pivot Joint Weldment 216.63 216.63 (FT-LBS) 12H62...

  • Page 62: Safety Latch Sub-Assembly

    Section V: Parts    12H54 – OUTER TUBE SUB-ASSEMBLY SL-105   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 10H08 Pin, Jib/Cyl 1 x 6-3/4 1.81 1.81 ASS’Y TORQUE SIZE   11H11 Safety Latch Sub-Assembly 46.80 46.80 (FT-LBS) 12H46...
  • Page 63 Section V: Parts    11H11 – SAFETY LATCH SUB-ASSEMBLY SL-105   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 10H35 Take Up Wdmt, 3/8-16 UNC x 4-7/8 0.24 0.48 ASS’Y TORQUE SIZE   11H02 Safety Latch Weldment 8.90 17.80 (FT-LBS)

  • Page 64: Fixed Jib Sub-Assembly

    Section V: Parts    12H97 – FIXED JIB SUB-ASSEMBLY SL-105   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 12H45 Fixed Jib Weldment, 36” 0.24 0.48 ASS’Y TORQUE SIZE   22H27 Wear Pad, 2-3/4x3/8x3-1/4 0.31 0.31 (FT-LBS) 62H11 Cover, Jib 5-1/4x11GAx5-1/4...

  • Page 65: Hoist Installation Kit

    Section V: Parts    12H56 – HOIST INSTALLATION KIT SL-105   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 12H57 Decal Assembly, SL-105 0.74 0.74 ASS’Y TORQUE SIZE   12H58 Parts & Op, SL-105 1.00 1.00 (FT-LBS) 22H38 Mount Bkt, 4-1/2 x 1/4 x 5-3/4...
  • Page 66 Section V: Parts    90H94 – BASE CYLINDER CIRCUIT SL-105   PART ITEM DESCRIPTION WT-lb/all lb/ea. 90H74 Nylon Hose Sleeve x 60" 0.30 0.30   10P42 Adp Hyd 08MJ/08MJ/08MJ Tee 0.30 0.74 10P43 Adp Hyd 08MJ/08MJ BHD 1.00 1.00   10P49 Hose Assy 26 08-08FJ/08FJ90 1.30 5.20 11P23...
  • Page 67 Section V: Parts    90H95 – TANK CIRCUIT SL-105   PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P26 Adp Hyd 20MP/16MP 0.70 0.70   10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10   10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.90 Adp Hyd 08MJ/10MB 90...
  • Page 68 Section V: Parts      90H91 – PUMP CIRCUIT SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. T-Bolt Clamp - 1-1/2 Dia 10P21 0.10 0.20   10P32 Adp Hyd 10MJ/12MB 45 0.30 0.30 Adp Hyd 10MJ/12MB 10P35 0.30 0.30   10P61 Hose Assy 106 08-10FJ/10FJ90 3.80 3.80 Adp Hyd 16HB/16MB...
  • Page 69 Section V: Parts      90H72 – MANUAL CONTROLS, 2-SECTION SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10H51 Valve Mount Bracket 8.20 8.20   20P08 Control Handle, Cable 2.80 5.60 Control Console, 2 Sect 20P09 4.10 4.10   20P10 Bonnet Kit, V20 0.50 1.00 Control Cable Assy, 84"...
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  • Page 71: Cylinder Circuit, Bl 105 Ehv

    VI: Options    91H45– CYLINDER CIRCUIT, BL 105 EHV SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 44H76 Body Lock Assy, Hyd 100 84.58 84.58 ASS’Y TORQUE SIZE Nylon Hose Sleeve x 60” 90H74 0.25 0.25 (FT-LBS) 10P43...

  • Page 72: Cylinder Circuit, Bl 105 Std

    VI: Options    91H69– CYLINDER CIRCUIT, BL 105 STD SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 27H22 Valve Mount Bkt, Solenoid 1.33 1.33 ASS’Y TORQUE SIZE Body Lock Assy, Hyd 100 44H76 84.58 84.58 (FT-LBS) 90H74 Nylon Hose Sleeve x 60”...
  • Page 73 VI: Options      44H76 – U-LOCK ASSEMBLY SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. Prong, U-Lock 26H97 6.58 13.16     44H77 Universal Lock Wdmt 43.14 43.14 44H78 Linkage Wdmt 1.74 6.96 00837 Pin, Cotter 3/16 Dia x 2 0.02 0.04 00P55 Nut, Lock 5/8-11 UNC Gr8...
  • Page 74 VI: Options        91H48 – MANUAL CONTROLS, 3-SECTION SL-105 PART ITEM DESCRIPTION WT-lb/all lb/ea. 13H76 Valve Mount Bkt, 3-Sect 11.47 11.47 Control Handle, Cable 20P08 2.80 8.40 20P10 Bonnet Kit, V20 0.50 1.50 20P15 Control Cable Assy, 84 STD 1.83 5.49 20P78...

  • Page 75: Hoist Installation Kit (Ehv)

    VI: Options      12H79 – HOIST INSTALLATION KIT (EHV) SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 12H57 Decal Assembly, SL-105 0.38 0.38 ASS’Y TORQUE SIZE   Parts & Op, SL-105 12H58 0.60 0.60 (FT-LBS) 22H38...
  • Page 76 VI: Options      91H23 – TANK CIRCUIT (EHV) SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P26 Adp Hyd 20MP/16MP 0.70 0.70   11P20 Worm Gear Clamp (HSS16) 0.10 0.20 12P21 Adp Hyd 16MP/12FP 0.20 0.20   12P22 Adp Hyd 12HB/12MP 0.30 0.30 12P29...
  • Page 77 VI: Options    91H41 – TANK CIRCUIT, 3-SECTION SL-105 TANK SERVICE PARTS PART PART ITEM DESCRIPTION WT-lb/all ITEM DESC. lb/ea. 01P98 Adp Hyd 10MJ/12MB 45 0.30 0.30 Adp Hyd 20MP/16MP 10P26 3.80 3.80 20P07 Strainer, 25 GPM 10P37 Adp Hyd 04MJ/04MP90 0.40 0.40 Sight...
  • Page 78 VI: Options      91H22 – PUMP CIRCUIT (EHV) SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20   10P32 Adp Hyd 10MJ/12MB 45 0.30 0.30 10P61 Hose Assy 106 08-10FJ/10FJ90 3.80 3.80   12P18 Adp Hyd 16HB/16MB 0.40 0.40...
  • Page 79 VI: Options      91H24 – HOSE CIRCUIT, 2-SECTION (EHV) SL-105 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60   10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20   10P65 Clamp Assy, Twin, 7/8"...
  • Page 80 VI: Options  91H37 – HOSE CIRCUIT, 3-SECTION (EHV) SL-105 PART ITEM DESCRIPTION WT-lb/all lb/ea. 01P97 Extension Screw 5/16-18 0.03 0.03 Clamp, Ext. Plate 01P98 0.01 0.01 10P44 Adp Hyd 08MJ/08FJ90 0.30 1.20 HHCS 5/16 x 1-3/4 10P63 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20 10P65...
  • Page 82 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000 Rev: 05/10/2022...

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