Bilstein E4-WM5-Y715A00 Mounting Instruction

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E4-WM5-Y715A00
MOUNTING INSTRUCTION
Installation of shock absorbers requires special tools and expert knowledge.
installation of all BILSTEIN products must be performed by a professional automotive suspension
technician.
When replacing other brands, BILSTEIN shock absorbers should always be installed as a set. All
BILSTEIN products must only be used for the specific, intended application as indicated in the
application guide. Any use of any BILSTEIN product other than for its intended use may
result in serious bodily injury or death.
Always use a chassis hoist for the installation of BILSTEIN products and make certain that the
raised vehicle is securely attached to the hoist and/or supported to prevent the vehicle from
slipping, falling, or moving during the installation process.
If you install any BILSTEIN product without the necessary special tools, expertise, and
chassis hoist, you may subject yourself to the risk of serious bodily injury or death.
BILSTEIN suspension products are gas-filled and are highly pressurized.
Never place any BILSTEIN product in a vise or use a clamp on any BILSTEIN product.
Never apply heat near any BILSTEIN product.
Never attempt to open or repair any BILSTEIN product, in order to prevent serious bodily
injury or death.
Any attempt to misuse, misapply, modify, or tamper with any BILSTEIN suspension product voids any
warranty and may result in serious bodily injury or death.
While installing any BILSTEIN product:
Do not use impact tools for loosening or tightening fasteners, because this may destroy the
screw threads.
Self-locking fasteners must only be used once!
Reuse original equipment components only if they are in good condition, otherwise replace
them with new components.
Never remove the slight film of oil on the piston rod and seal.
All mounting fasteners for shocks and struts must be securely tightened before tension is
placed on the suspension system, unless otherwise specified in the manufacturer's service
manual or in this instruction.
After installing any BILSTEIN product:
The suspension caster and camber must be checked and/or adjusted to comply with the
vehicle manufacturer's specifications.
The (load dependent) brake compensator and the anti-lock brake system must be checked
and/or reset to comply with the vehicle manufacturer's specifications.
The headlight aim must be checked and adjusted.
CAUTION!!!
Before disassembling the front suspension, refer to the vehicle manufacturer's service
manual for proper procedures. The coil spring is preloaded and must be compressed with
a spring compressor to release load before the upper mount is disassembled. Failure to
follow the vehicle manufacturer's procedures may cause serious injury or death, and may
damage the vehicle.
Created: 01.16.21

IMPORTANT! READ THIS FIRST!

E4-WM5-Y715A00_1 page 1 of 6
Accordingly,
latest revision: 07.13.21

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Summary of Contents for Bilstein E4-WM5-Y715A00

  • Page 1 Any use of any BILSTEIN product other than for its intended use may result in serious bodily injury or death. Always use a chassis hoist for the installation of BILSTEIN products and make certain that the raised vehicle is securely attached to the hoist and/or supported to prevent the vehicle from slipping, falling, or moving during the installation process.
  • Page 2 E4-WM5-Y715A00 MOUNTING INSTRUCTION IMPORTANT: PLACE CIRCLIP IN APPROPRIATE GROOVE TO ADJUST RIDE HEIGHT (B8 5100 ONLY). Use appropriate tools to move the circlip. Ensure that the circlip is fully seated in the groove after moving it (you should be able to rotate it manually in the groove). Install the spring seat in the direction shown only. The circlip must fit completely in the groove inside the spring seat (DETAIL A).
  • Page 3 E4-WM5-Y715A00 MOUNTING INSTRUCTION ** Ride heights indicated are typical. Actual ride height is influenced by which factory suspension the vehicle is equipped with and its condition; optional equipment and accessories on your vehicle, and other vehicle modifications such as replacement coil springs, wheel and tire combinations, etc.
  • Page 4 E4-WM5-Y715A00 MOUNTING INSTRUCTION Instructions for assembly of Bilstein B6 4600 or B8 5100 Series shock absorber module: B6 4600: Skip step E. B8 5100: Skip step E if using circlip locations #1-#2. If using circlip locations #3-#6, continue to step E. Trimming the OEM dust boot is only necessary if circlip locations #3- #6 are being used.
  • Page 5 T bar bolts. Install the OEM lower T bar bolts up through the control arm and T bar. Then install the Bilstein supplied flange lock nuts on to the OEM T-Bar bolts and tighten the supplied flange lock nuts to 72 Nm (53 lb/ft).
  • Page 6 E4-WM5-Y715A00 MOUNTING INSTRUCTION Supplied flange lock nut OEM top hat assembly OEM jounce bumper OEM coil spring Figure 5 Created: 01.16.21 E4-WM5-Y715A00_1 page 6 of 6 latest revision: 07.13.21...

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