Download Print this page

Advertisement

Quick Links

E4-WM5-Y652A00
MOUNTING INSTRUCTION
Installation of shock absorbers requires special tools and expert knowledge. Accordingly, installation of
all BILSTEIN products must be performed by a qualified suspension specialist.
When replacing other brands, BILSTEIN shock absorbers should always be installed as a set.
BILSTEIN products must only be used for the specific, intended application as indicated in the application
guide. Any use of any BILSTEIN product other than for its intended use may result in serious
bodily injury or death.
Always use a chassis hoist for the installation of BILSTEIN products and make certain that the raised
vehicle is securely attached to the hoist and/or supported to prevent the vehicle from slipping, falling, or
moving during the installation process.
If you choose to install any BILSTEIN product without the necessary special tools, expertise or
chassis hoist, you may subject yourself to the risk of serious bodily injury or death. If you elect not
to use a chassis hoist, at least make sure the vehicle is on level ground, that all tires on the ground during
installation are blocked to prevent movement, that at least two tires are on the ground at all times, and that
adequately secured safety stands (jack stands) are used to support the chassis.
until you have checked to make sure all of these steps are performed.
BILSTEIN suspension products are gas-filled and are highly pressurized.
Never place any BILSTEIN product in a vise or use a clamp on any BILSTEIN product.
Never apply heat near any BILSTEIN product.
Never attempt to open or repair any BILSTEIN product, in order to prevent serious bodily injury or
death.
Any attempt to misuse, misapply, modify, or tamper with any BILSTEIN suspension product voids any warranty
and may result in serious bodily injury or death.
While installing any BILSTEIN product:
Do not use impact tools for loosening or tightening fasteners, because this may destroy the screw
threads.
Self-locking fasteners must only be used once!
Reuse original equipment components only if they are in good condition, otherwise replace them with
new components.
Never remove the slight film of oil on the piston rod and seal.
All mounting fasteners for shocks and struts must be securely tightened before operating the vehicle.
After installing any BILSTEIN product:
The suspension caster and camber must be checked and/or adjusted to comply with the vehicle
manufacturer's specifications.
The (load dependent) brake compensator and the anti-lock brake system must be checked and/or
reset to comply with the vehicle manufacturer's specifications.
The headlight aim must be checked and adjusted.
created: 18.06.19
IMPORTANT! READ THIS FIRST!
E4-WM5-Y652A00_0 page 1 of 9
NEVER get under the vehicle
latest revision:
All

Advertisement

loading
Need help?

Need help?

Do you have a question about the B8 5160 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Bilstein B8 5160

  • Page 1 When replacing other brands, BILSTEIN shock absorbers should always be installed as a set. BILSTEIN products must only be used for the specific, intended application as indicated in the application guide. Any use of any BILSTEIN product other than for its intended use may result in serious bodily injury or death.
  • Page 2 E4-WM5-Y652A00 MOUNTING INSTRUCTION BILSTEIN 5160 Series Reservoir Shock Absorbers are designed to fit your vehicle’s original shock mounts with minor modifications. Modification for this product includes a lower mount relocation bracket and a reservoir mount. Installation Procedure: Remove the existing front shocks from the vehicle following all procedures in the vehicle manufacturer’s service manual.
  • Page 3 E4-WM5-Y652A00 MOUNTING INSTRUCTION If you have access to a nutsert gun or pliers, that may be preferable to set the provided nutsert. Otherwise, using the items in Figure 2, and a ½” box end wrench, arrange them as shown and turn the ¼”-20 screw by hand until it is snug as shown in Figure 3.
  • Page 4 E4-WM5-Y652A00 MOUNTING INSTRUCTION For the driver side, insert the nutsert into the hole shown in Figure 4. For the passenger side, insert the nutsert into the hole shown in Figure 5. 1/4”-20 THREADED INSERT 5/16”-18 INSERT Front of vehicle Front of vehicle Figure 4 –...
  • Page 5 E4-WM5-Y652A00 MOUNTING INSTRUCTION Figure 6 Passenger side Driver side Install the plate and bracket assembly with the ¼”-20 x 1” screw in the upper nutsert. Rotate the assembly and slide the reservoir into the bracket as shown in Figure 7. Rotate the bracket assembly back up and install the 5/16”-18 x 1”...
  • Page 6 E4-WM5-Y652A00 MOUNTING INSTRUCTION A mount kit is included to allow the lower shock mount to be offset away from the frame. This kit is depicted in Figure 9. Figure 9 – Lower mount offset bracket Install the driver side shock in the original location with the top mount offsetting away from the vehicle as shown in Figure 10.
  • Page 7 E4-WM5-Y652A00 MOUNTING INSTRUCTION Install the clevis from the mount kit in figure 9 using the M10 screw and nut. The position of the clevis should allow the offset be towards the wheel. Torque down the fasteners to 31 lb•ft (42 N•m) Place the spacer in between the flanges of the OE mount.
  • Page 8 E4-WM5-Y652A00 MOUNTING INSTRUCTION Install the passenger side shock in the original location with the top mount offsetting away from the vehicle as shown in Figure 12. HOUSING HOUSING WHEEL SHOCK ABSORBER OE WASHER OE BOLT Figure 12 – Passenger side top mount Install the clevis from the mount kit in figure 9 using the M8 screw and nut.
  • Page 9 E4-WM5-Y652A00 MOUNTING INSTRUCTION Torque the top and bottom mounting fasteners to factory specification. For the Driver side, route the hose as shown in Figure 14. Use the offset zip tie in the hole shown and route the hose behind the fender lining and brake line. Apply the rubber strip where shown. Front of vehicle APPLY RUBBER OFFSET ZIP TIE...

This manual is also suitable for:

25-28751625-29781225-18763225-28753025-294057