Bilstein E4-WM5-Y479A00 Mounting Instruction

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E4-WM5-Y479A00
MOUNTING INSTRUCTION
IMPORTANT!
PLEASE READ ALL INSTRUCTIONS FIRST!
If in doubt, please contact your local BILSTEIN dealer or our sales department before installation.
When replacing other brands, BILSTEIN shock absorbers should always be installed as a set. Installation
of shock absorbers, struts and cartridges requires special tools and expert knowledge. Accordingly,
installation of all BILSTEIN products must be performed by a qualified suspension specialist.
Always use a chassis hoist for the installation of BILSTEIN products, and make certain that the raised
vehicle is securely attached to the hoist to prevent the vehicle from slipping, falling, or moving during the
installation process.
If you choose to install any BILSTEIN product without the necessary special tools, expertise or
chassis hoist, you may subject yourself to the risk of serious bodily injury or death. If you elect not
to use a chassis hoist, at least make sure the vehicle is on level ground, that all tires on the ground during
installation are blocked to prevent movement, that at least two tires are on the ground at all times, and
that adequately secured safety stands (jack stands) are used to support the chassis. NEVER get under
the vehicle until you have checked to make sure all of these things are done.
All BILSTEIN products must only be used for the specific, intended application as indicated in the
application guide. Any use of any BILSTEIN product other than for its intended use may result in
serious bodily injury or death.
BILSTEIN suspension products are gas-filled and are highly pressurized. Never place any BILSTEIN
product in a vise or use a clamp on any BILSTEIN product; never apply heat near any BILSTEIN product,
and never attempt to open or repair any BILSTEIN product, in order to prevent serious bodily injury or
death. Any attempt to misuse, misapply, modify, or tamper with any BILSTEIN suspension product voids
any warranty and may result in serious bodily injury or death.
Do not use impact tools for loosening or tightening fasteners, because this may destroy the screw
threads. Self- locking nuts must only be used once!
Reuse original equipment components only if they are in good condition, otherwise replace them with new
components. Never remove the slight film of oil on the piston rod and seal.
All mounting fasteners for shocks and struts must be securely tightened before tension is placed on the
suspension system.
After installing any BILSTEIN product, the suspension caster and camber must be checked and/or
adjusted to comply with the vehicle manufacturer's specifications. Also, the (load dependent) brake
compensator and the anti-lock brake system must be checked and/or reset to comply with the vehicle
manufacturer's specifications. Also the headlight aim must be checked and adjusted.
Be sure to properly dispose of all old parts.
created: 02.03.15
E4-WM5-Y479A00_1 page 1 of 7
latest revision: 12.12.19

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Summary of Contents for Bilstein E4-WM5-Y479A00

  • Page 1 BILSTEIN suspension products are gas-filled and are highly pressurized. Never place any BILSTEIN product in a vise or use a clamp on any BILSTEIN product; never apply heat near any BILSTEIN product, and never attempt to open or repair any BILSTEIN product, in order to prevent serious bodily injury or death.
  • Page 2 E4-WM5-Y479A00 MOUNTING INSTRUCTION BILSTEIN 5160 Series Reservoir Shock Absorbers are designed to fit your vehicle’s original shock mounts with no modifications. With the exception of reservoir placement, the 5160 Series shocks are installed in the same manner as a standard replacement shock. However, due to the extended down travel of the front shocks, 2-2.5”...
  • Page 3 E4-WM5-Y479A00 MOUNTING INSTRUCTION M12 locknut upper washer upper bushing shock tower lower bushing lower washer stem Figure 1 Front Reservoir Bracket Installation Procedure: The front reservoir brackets are recommended to be installed on the outer frame rail, to the rear of the shock bodies.
  • Page 4 E4-WM5-Y479A00 MOUNTING INSTRUCTION Front of vehicle 1 ⅛” Frame hole center point ¼” 5” 1 ½” ” 4 ¾ Figure 2. driver side Using the tape measure, marker, and/or centerpunch, mark a point on the side of the frame rail approximately ¼”...
  • Page 5 E4-WM5-Y479A00 MOUNTING INSTRUCTION Using the provided ¼”-20 bolts and split washers, install the reservoir bracket onto the frame. The concave side of the bracket must face outward. It is recommended that a non-permanent thread locking compound be used on the threads.
  • Page 6 E4-WM5-Y479A00 MOUNTING INSTRUCTION Front of vehicle Figure 4. driver side Front of vehicle Figure 5. passenger side created: 02.03.15 E4-WM5-Y479A00_1 page 6 of 7 latest revision: 12.12.19...
  • Page 7 E4-WM5-Y479A00 MOUNTING INSTRUCTION On 2019+ models, secure the right front (passenger side) ABS line to the hard brake line as shown below with a zip tie and trim excess zip tie length after installation. Do not tighten the zip tie to the point where it’s pinching the ABS line, just enough so it holds the ABS line out of the way.

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