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Jungheinrich EJC 110 Operating Instructions Manual
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Jungheinrich EJC 110 Operating Instructions Manual

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EJC 110/112
EJC 110/112
Operating instructions
Operating instructions
50444126
50444126
03.07
03.07
https://www.besttruckmanuals.com/
01.05 -
01.05 -
G
G

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Summary of Contents for Jungheinrich EJC 110

  • Page 1     EJC 110/112 EJC 110/112 01.05 - 01.05 - Operating instructions Operating instructions 50444126 50444126 03.07 03.07 https://www.besttruckmanuals.com/...
  • Page 2 Used to indicate optional equipment. Used to indicate optional equipment. Our trucks are subject to ongoing development. Jungheinrich reserves the right to Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of ...
  • Page 3           B       B       G       G  .  .       8       8       0       0       1       1       0       0 https://www.besttruckmanuals.com/...
  • Page 4     Index Index  A  A Correct use and ap Correct use and application plication T T r r u u c c k k D D e e s s c c r r i i p p t t i i o o n n Applic licati ation on ...
  • Page 5     O O p p e e r r a a t t i i o o n n Safe fety ty Re Regu gula lati tion ons s fo for r th the e Op Oper erat atio ion n of of Fo Fork rkli lift ft Tr Truc ucks ks ...
  • Page 6 JH Traction Battery JH Traction Battery Operating Instructions Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
  • Page 7           B       B       G       G  .  .       6       6       0       0       5       5       0       0 https://www.besttruckmanuals.com/  2  2...
  • Page 8      A  A Correct use and application Correct use and application The “Guidelines for the Correct Use and The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and supplied with the truck.
  • Page 9           B       B       G       G  .  .       4       4       0       0       0       0       1       1 https://www.besttruckmanuals.com/  A 2  A 2...
  • Page 10     B B T T r r u u c c k k D D e e s s c c r r i i p p t t i i o o n n A A p p p p l l i i c c a a t t i i o o n n The EJC is a four wheel, tiller guided electric truck with a steered drive wheel.
  • Page 11     A A s s s s e e m m b b l l i i e e s s It Item EJC C 11 110 0 EJ EJC C 11 112 2 De Desc scri ript ptio ion n  ...
  • Page 12     S S t t a a n n d d a a r r d V d Ve e r r s s i i o o n S n Sp p e e c c i i f f i i c c a a t t i i o o n n s s Technical specification details in accordance with VDI 2198.
  • Page 13             W   W   a  a  st st       B       B       G       G  .  .       4       4       0       0       0       0       1       1 https://www.besttruckmanuals.com/...
  • Page 14     3 3 . . 3 3 E E N N n n o o r r m m s s N N o o i i s s e e e e m m i i s s s s i i o o n n : : 7 7 0 0 d d B B ( ( A A ) ) in accordance with EN 12053 as harmonised with ISO in accordance with EN 12053 as harmonised with ISO...
  • Page 15     I I d d e e n n t t i i f f i i c c a a t t i i o o n p n po o i i n n t t s a s an n d d d da a t t a p a pl l a a t t e e s s...
  • Page 16     4 4 . . 1 1 T T r r u u c c k k d d a a t t a a p p l l a a t t e e I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n 2 2 6 6 T T y y p p e e...
  • Page 17     4. 4.3 3 Capa paci city ty pl plat ate, e, Or Orde der, r, In Inve vent ntor ory a y and nd Se Serv rvic ice N e Nos os. . I I t t e e m m D D e e s s c c r r i i p p t t i i o o n n 4 4 0 0 O O r r d d e e r r n n o o .
  • Page 18     C C T T ra ran n sp spo o rt rt a a n n d d C C o o m m m m is issi sio o n n in ing g L L i i f f t t i i n n g g b b y y c c r r a a n n e e Only use lifting gear with sufficient capacity (for transport weight see truck data plate).
  • Page 19     Oper erat atin ing g th the e tr truc uck k wi with thou out t it its s ow own n dr driv ive e sy syst stem This operating mode is not permitted This operating mode is not permitted when negotiating inclines and gradients. when negotiating inclines and gradients.
  • Page 20     D D B B a a tt tte e ry ry M M a a in inte ten n a a n n ce Ch h a a rg rgin ing & & Replacement Replacement Safe fety ty re regu gula lati tion ons s fo...
  • Page 21     B B a a t t t t e e r r y y t t y y p p e e s s Depending on the model, the EJC comes with different battery types. The battery Depending on the model, the EJC comes with different battery types. The battery weights can be taken from the battery data plate.
  • Page 22 C C h h a a r r g g e e t t h h e e b b a a t t t t e e r r y y The EJC 110/112 is fitted as standard with an onboard charger (for charging see The EJC 110/112 is fitted as standard with an onboard charger (for charging see section 4.1).
  • Page 23       0       0     Selecting the charging curve for the onboard charger  Selecting the charging curve for the onboard charger  Use the switch (4) on the charger to adapt the Use the switch (4) on the charger to adapt the charge curves to the particular battery charge curves to the particular battery used, in accordance with the following used, in accordance with the following table.
  • Page 24       0       0     Starting to charge with the onboard charger  Starting to charge with the onboard charger   –  – Park the truck securely (see Chapter E). Park the truck securely (see Chapter E). When charging, the tops of the battery cells must be exposed to provide sufficient When charging, the tops of the battery cells must be exposed to provide sufficient ventilation.
  • Page 25       0       0     The flashing LED indicates the charge status or a fault (for flashing codes see “LED The flashing LED indicates the charge status or a fault (for flashing codes see “LED Display” table). Display” table). If the mains connector (5) is connected to the mains, all the truck’s electrical functions If the mains connector (5) is connected to the mains, all the truck’s electrical functions will be interrupted (electrical start block).
  • Page 26       6       6       0       0     4. 4.2 2 Char argi ging ng th the e ba batt tter ery y wi with th a a st stat atio iona nary ry ch char arge ger r  –  – Park the truck securely (see Chapter E). Park the truck securely (see Chapter E).
  • Page 27       6       6       0       0     B B a a t t t t e e r r y r y re e m m o o v v a a l a l an n d d i i n n s s t t a a l l l l a a t t i i o o n n  –...
  • Page 28       0       0       6       6       0       0     B B a a t t t t e e r r y y D D i i s s c c h h a a r r g g e e I I n n d d i i c c a a t t o o r r ( ( When the truck has been released via the When the truck has been released via the keyswitch or CANCODE, the battery charge status...
  • Page 29       0       0       6       6       0       0     https://www.besttruckmanuals.com/       B       B       G       G  .  .
  • Page 30       6       6       0       0       6       6       0       0 D 10 D 10     E E O O p p e e r r a a t t i i o o n n Safe fety ty Re Regu gula lati tion ons f s for or th...
  • Page 31 C C o o n n t t r r o o l l s s a a n n d d D D i i s s p p l l a a y y s s It Item em Co Cont ntro rol l / / EJC 110 110 EJC EJC 112 112 Function Function...
  • Page 32       6       6       0       0       6       6       0       0     https://www.besttruckmanuals.com/       B       B       G       G...
  • Page 33       6       0       0     It Item em Co Cont ntro rol l / / EJC 110 110 EJC EJC 112 112 Function Function Display Display     C C o o n n t t r r o o l l l l e e r   r  ...
  • Page 34       G       G  .  .       6       6       0       0       6       6       0       0     https://www.besttruckmanuals.com/       B       B...
  • Page 35       G       G  .  .       6       6       0       0       6       6       0       0     S S t t a a r r t t i i n n g g u u p p t t h h e e t t r r u u c c k k Before the truck can be commissioned, operated Before the truck can be commissioned, operated or a load unit lifted, the driver or a load unit lifted, the driver must...
  • Page 36       G       G  .  .       6       6       0       0       6       6       0       0     U U s s i i n n g g t t h h e e i i n n d d u u s s t t r r i i a a l l t t r r u u c c k k 4.
  • Page 37       B       B       G       G  .  .       6       6       0       0       6       6       0       0     4. 4.2 2 Trav avel elli ling ng, S , Ste teer erin ing, g, Br Brak akin ing g Never carry passengers. Never carry passengers. Emergency Stop Emergency Stop  –...
  • Page 38       B       B       G       G  .  .       6       6       0       0       6       6       0       0     Crawl speed Crawl speed The driver must be particularly careful when applying the “Crawl speed” switch (6). The driver must be particularly careful when applying the “Crawl speed” switch (6). The truck can be operated with a vertical tiller (5) (e.g.
  • Page 39       B       B       G       G  .  .       6       6       0       0       6       6       0       0     Braking Braking The braking pattern of the truck depends largely on the track conditions. The driver  The braking pattern of the truck depends largely on the track conditions. The driver  must take this into account when operating the truck.
  • Page 40       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 10 E 10     4. 4.3 3 Coll llec ecti ting ng an and d d dep epos osit itin ing l g loa oads Before lifting a load, the driver must ensure that it is correctly palletised and that the Before lifting a load, the driver must ensure that it is correctly palletised and that the...
  • Page 41       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 11 E 11     E E m m e e r r g g e e n n c c y y l l o o w w e e r r i i n n g g Keep all personnel out of the hazardous area when applying emergency lowering.
  • Page 42       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 12 E 12     5 5 . . 1 1 P P a a r r k k i i n n g g t t h h e e t t r r u u c c k k s s e e c c u u r r e e l l y y When you leave the truck it must be securely parked even if you only intend to leave When you leave the truck it must be securely parked even if you only intend to leave it for a short time.
  • Page 43       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 13 E 13     Starting the truck for the first time Starting the truck for the first time The LED (15) goes red when you connect the battery and if necessary switch on the The LED (15) goes red when you connect the battery and if necessary switch on the key switch.
  • Page 44       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 14 E 14     6 6 . . 2 2 T T r r a a v v e e l l p p r r o o g g r r a a m m s s Press the digit keys 1, 2, and 3 to select any of three travel programs.
  • Page 45       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 15 E 15     6 6 . . 4 4 P P a a r r a a m m e e t t e e r r S S e e t t t t i i n n g g s s To change the truck setting you must enter the master code.
  • Page 46       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 16 E 16     Setting procedure for trucks with and without display instrument (CANDIS ( Setting procedure for trucks with and without display instrument (CANDIS ( )): )):  –...
  • Page 47 Confirm (Set) Confirm (Set)       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 17 E 17     N N o o . . F F u u n n c c t t i i o o n n S S e e t t t t i i n n g g R R a a n n g g e e S S t t a a n n d d a a r r d d Comments...
  • Page 48 LEDs 17-19 are located in key fields 1-3 (see Section 5.2). LEDs 17-19 are located in key fields 1-3 (see Section 5.2).       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 18 E 18  ...
  • Page 49       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 19 E 19     6 6 . . 5 5 T T r r a a v v e e l l p p a a r r a a m m e e t t e e r r s s     For trucks without a display instrument (CANDIS ( For trucks without a display instrument (CANDIS ( )) the code lock parameters can...
  • Page 50  –  – To continue setting, confirm with the Set key (16) again. To continue setting, confirm with the Set key (16) again.       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 20 E 20  ...
  • Page 51       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 21 E 21     N N o o . . F F u u n n c c t t i i o o n n S S e e t t t t i i n n g g R R a a n n g g e e S S t t a a n n d d a a r r d d Comments...
  • Page 52       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 22 E 22     D D i i s s p p l l a a y i y in n s s t t r r u u m m e e n n t ( t (C C A A N N D D I I S S ) ( The instrument indicates: The instrument indicates:...
  • Page 53       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 23 E 23     7 7 . . 1 1 D D i i s s c c h h a a r r g g e m e mo o n n i i t t o o r f r fu u n n c c t t i i o o n n When the discharge monitor function is enabled, lifting is cut out when reaching the...
  • Page 54       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 24 E 24     7 7 . . 4 4 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g This chapter is designed to help the user identify and rectify basic This chapter is designed to help the user identify and rectify basic faults or the results faults or the results...
  • Page 55       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 25 E 25     https://www.besttruckmanuals.com/...
  • Page 56       B       B       G       G  .  .       6       6       0       0       6       6       0       0 E 26 E 26     F F F F o o r r k k l l i i f f t t T T r r u u c c k k M M a a i i n n t t e e n n a a n n c c e e Oper erat atio iona nal l sa...
  • Page 57       B       B       G       G  .  .       7       7       0       0       3       3       0       0     Electrical System: Electrical System:  Only suitably trained personnel may operate on the truck’s   Only suitably trained personnel may operate on the truck’s electrical system. Before working on the electrical system, take all precautionary electrical system.
  • Page 58       B       B       G       G  .  .       7       7       0       0       3       3       0       0     S S e e r r v v i i c c i i n n g g a a n n d d i i n n s s p p e e c c t t i i o o n n Thorough and expert servicing is one of the most important requirements for the safe Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck.
  • Page 59       B       B       G       G  .  .       7       7       0       0       3       3       0       0     M M a a i i n n t t e e n n a a n n c c e e C C h h e e c c k k l l i i s s t t Maintenance intervals Maintenance intervals  ...
  • Page 60       B       B       G       G  .  .       7       7       0       0       3       3       0       0     Maintenance intervals Maintenance intervals     t S S t t a a n n d d a a r r d d = = W A B C W A B C  ...
  • Page 61       B       B       G       G  .  .       7       7       0       0       3       3       0       0     E E J J C C 1 1 1 1 0 0 / / 1 1 1 1 2 2 M M a a i i n n t t e e n n a a n n c c e e S S c c h h e e d d u u l l e e 0,55 l 0,55 l Contact surfaces...
  • Page 62 Hydraulic oil filler neck Hydraulic oil filler neck Hydraulic oil drain plug Hydraulic oil drain plug Transmission oil filler neck Transmission oil filler neck       B       B Transmission oil overflow and control screw Transmission oil overflow and control screw       G       G  .
  • Page 63       B       B       G       G  .  .       7       7       0       0       3       3       0       0     M M a a i i n n t t e e n n a a n n c c e e I I n n s s t t r r u u c c t t i i o o n n s s 6.
  • Page 64       B       B       G       G  .  .       7       7       0       0       3       3       0       0     6. 6.4 4 Chec ecki king ng th the h e hyd ydra raul ulic ic oi oil l l lev evel el  –  – Prepare the truck for maintenance and repairs (see Chapter 6.1). Prepare the truck for maintenance and repairs (see Chapter 6.1).
  • Page 65       B       B       G       G  .  .       7       7       0       0       3       3       0       0     6. 6.6 6 Fl Flus ushi hing ng th the g e gau auze ze fi filt lter er, R , Rep epla laci cing ng th the g e gau auze...
  • Page 66       B       B       G       G  .  .       7       7       0       0       3       3       0       0 F 10 F 10     6 6 . . 8 8 C C h h e e c c k k i i n n g e g el l e e c c t t r r i i c c a a l l f f u u s s e e s s  –...
  • Page 67       B       B       G       G  .  .       7       7       0       0       3       3       0       0 F 11 F 11     6 6 . . 9 9 R R e e c c o o m m m m i i s s s s i i o o n n i i n n g g The truck may only be recommissioned after cleaning or repair work, once the The truck may only be recommissioned after cleaning or repair work, once the following operations have been performed.
  • Page 68       B       B       G       G  .  .       7       7       0       0       3       3       0       0 F 12 F 12     7. 7.3 3 Rest stor orin ing th g the tr e truc uck to k to ope opera rati tion a on aft fter d er dec ecom...
  • Page 69       B       B       G       G  .  .       7       7       0       0       3       3       0       0 F 13 F 13     https://www.besttruckmanuals.com/...

  • Page 70: Jungheinrich Traction Battery

    ..........2-6 ..........2-6 with positive tubular plates type EPzS and with positive tubular plates type EPzS and EPzB EPzB Type plate Jungheinrich traction battery Type plate Jungheinrich traction battery..........7 ..........7 Instruction for use Instruction for use ............8-12 ............8-12...
  • Page 71    B    B    G    G  .  .    6    6    0    0    5    5    0    0  1  1     J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r y y with positive tubular plates type EPzS and EPzB with positive tubular plates type EPzS and EPzB Rating Data...
  • Page 72 •Dangerous electrical voltage! •Dangerous electrical voltage! •Caution! Metal parts of the battery are •Caution! Metal parts of the battery are always live. Do not place tools always live. Do not place tools or other me- or other me- tal objects on the battery! tal objects on the battery!    B    B...
  • Page 73 a charger, suitable for the size of battery, in order to avoid overloading of the electric a charger, suitable for the size of battery, in order to avoid overloading of the electric cables and contacts, unacceptable gassing and the escape of electrolyte from the cables and contacts, unacceptable gassing and the escape of electrolyte from the cells.
  • Page 74    B    B    G    G  .  .    6    6    0    0    5    5    0    0  4  4     3. Maintenance 3. Maintenance 3.1 Daily 3.1 Daily Charge the battery after every discharge. Towards the end of charge the electrolyte Charge the battery after every discharge. Towards the end of charge the electrolyte level should be checked and if necessary level should be checked and if necessary topped up to the specified level with purified topped up to the specified level with purified...
  • Page 75    B    B    G    G  .  .    6    6    0    0    5    5    0    0  5  5     5. Storage 5. Storage If batteries are taken out of service for a lengthy period they should be stored in the If batteries are taken out of service for a lengthy period they should be stored in the fully charged condition in a dry, frost-free room.
  • Page 76    6    6    0    0    5    5    0    0  6  6     7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr  Baujahr  Type Type Year of manufacture Year of manufacture Serien-Nr. Serien-Nr.
  • Page 77    0  7  7     Aquamatic/BFS III water refilling system for Jungheinrich traction battery with Aquamatic/BFS III water refilling system for Jungheinrich traction battery with EPzS and EPzB cells with tubular positive plates EPzS and EPzB cells with tubular positive plates...
  • Page 78 Non adherence to the operating instructions, repairs carried out with non original Non adherence to the operating instructions, repairs carried out with non original spare parts, unauthorised interference, and the use of additives for the electrolytes spare parts, unauthorised interference, and the use of additives for the electrolytes (alleged improvement agents) will invalidate any (alleged improvement agents) will invalidate any claim for warranty.
  • Page 79 The quantity of water required in the refilling process is controlled by The quantity of water required in the refilling process is controlled by the valve located the valve located in the plug in combination with the float and the float rods. In the Aquamatic System in the plug in combination with the float and the float rods.
  • Page 80    B    B    G    G  .  .    6    6    0    0    5    5    0    0  10  10     8. Battery hose connections 8. Battery hose connections Hose connections for the individual plugs are laid along the existing electric circuit. Hose connections for the individual plugs are laid along the existing electric circuit. No changes may be made.
  • Page 81    B    B    G    G  .  .    6    6    0    0    5    5    0    0  11  11     10.2.1 Clamping ring tool 10.2.1 Clamping ring tool The clamping ring tool is used to The clamping ring tool is used to push on a clamping ring to push on a clamping ring to increase the contact pres- increase the contact pres- sure of the hose connection on the plugs' hose couplings and to loosen it again.
  • Page 82 J J u u n n g g h h e e i i n n r r i i c c h h t t r r a a c c t t i i o o n n b b a a t t t t e e r r i i e e Maintenance free Jungheinrich traction batterie with positive tubular plates...
  • Page 83 • Batteries and cells are heavy! • Batteries and cells are heavy! • • Ensure secure installation! Use only suitable handling equipment e.g. lifting gear Ensure secure installation! Use only suitable handling equipment e.g. lifting gear in accordance with VDI 3616. in accordance with VDI 3616.
  • Page 84 Only direct current must be used for charging. Charging procedures according to DIN Only direct current must be used for charging. Charging procedures according to DIN 41773 and DIN 41774 must only be applied in the manufacturer approved modifica- 41773 and DIN 41774 must only be applied in the manufacturer approved modifica- tions.
  • Page 85    B    B    G    G  .  .    6    6    0    0    5    5    0    0  15  15     3.2 Weekly 3.2 Weekly Visual inspection after recharging for signs of dirt and mechanical damage. Visual inspection after recharging for signs of dirt and mechanical damage. 3.3 Quarterly 3.3 Quarterly  After the end of the charge and...
  • Page 86 We reserve the right make technical modification. We reserve the right make technical modification. 7.Type plate, Jungheinrich traction battery 7.Type plate, Jungheinrich traction battery 2 2 / / 3 3 Baujahr ...
  • Page 87 B B a a t t t t e e r r y y t t r r a a y y n n u u m m b b e e r r 1 1 2 2 N N u u m m b b e e r r o o f f b b a a t t t t e e r r y y c c e e l l l l s s D D e e l l i i v v e e r r y y d d a a t t e e 1 1 3 3 B B a a t t t t e e r r y y w w e e i i g g h h t t...

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Ejc 112