Page 4 NOTE...
Page 10 Appendix JH Traction Battery Operating Instructions These operating instructions apply only to Jungheinrich battery models. If using another brand, refer to the manufacturer's operating instructions.
Page 12 NOTE...
Page 14 NOTE...
Page 15 NOTE...
Page 24 max. min. h1 3 b1 b10 b1 1 b5 b1 2 (Ast)
Page 30 Serial-Nr. Q [kg] H [mm] D [mm] SERIAL NO.
Page 32 (575 mm) 1150 mm SERIAL NO. 3600 3200 1050 1050 2900 1200 1200...
Page 35 Lifting the truck by crane Requirements Tools and Material Required Procedure The truck can now be lifted by crane. Loading the truck by crane Requirements Tools and Material Required Procedure The truck can now be loaded by crane.
Page 37 Securing the industrial truck for transport Requirements Tools and Material Required Procedure The truck can now be transported.
Page 38 Procedure The truck can now be started, see page 66. NOTE NOTE...
Page 44 Requirements Procedure The battery is now exposed.
Page 45 NOTE...
Page 46 Charging the battery Requirements Procedure The battery is charging. Completing battery charging, restoring the truck to operation NOTE Requirements Procedure The truck is now ready for operation.
Page 47 NOTE...
Page 48 Set the charging characteristic Requirements Procedure The charging characteristic is now set.
Page 49 NOTE...
Page 51 NOTE...
Page 52 Charging the battery Requirements Procedure The battery is now charged.
Page 53 Completing battery charging, restoring the truck to operation NOTE Requirements Procedure The truck is now ready for operation.
Page 56 Removing the battery Requirements Tools and Material Required Procedure The battery has now been removed.
Page 57 Battery installation Requirements Procedure The battery is now installed.
Page 58 Battery removal Requirements Tools and Material Required Procedure The battery is now removed.
Page 59 Battery installation Requirements Procedure The battery is now assembled.
Page 65 NOTE...
Page 67 Inspection before daily operation Procedure...
Page 68 Switching on the truck Requirements Procedure The truck is ready for operation.
Page 69 Procedure...
Page 70 Park the truck securely Procedure The truck is parked.
Page 74 Press the Emergency Disconnect switch Procedure All electrical functions are deactivated. The truck brakes to a halt. Releasing the Emergency Disconnect switch Procedure All electrical functions are enabled and the truck is operational again (provided the truck was operational before the Emergency Disconnect was pressed).
Page 76 Requirements Procedure The brakes are released and the truck moves in the selected direction.
Page 77 Changing direction during travel Procedure The truck decelerates until it starts to travel in the opposite direction.
Page 78 Switch on the slow travel function Procedure The brake is released. The truck travels at slow speed. Switching off slow travel Procedure If the tiller is in brake zone "B", the brake applies and the truck stops. If the tiller is in brake zone "F" the truck continues at slow travel speed.
Page 79 Procedure The truck is steered in the required direction.
Page 80 Procedure truck brakes halt regeneratively via the service brake. When braking regeneratively, energy is returned to the battery, ensuring a longer service time. Procedure The truck brakes to a halt regeneratively via the coasting brake. When braking regeneratively, energy is returned to the battery, ensuring a longer service time.
Page 81 NOTE...
Page 82 Requirements Procedure NOTE The load handler is raised.
Page 83 Requirements Procedure The load handler is lowered.
Page 85 NOTE Requirements Procedure The load is being raised. NOTE...
Page 86 Requirements Procedure...
Page 87 NOTE Requirements Procedure The load is deposited. NOTE...
Page 88 Use as a lift work table Requirements Procedure...
Page 89 Loads can be loaded or discharged manually with the load handler raised.
Page 93 Releasing the brake Tools and Material Required Procedure The brake is now released. The truck can be moved.
Page 94 Activating the brake Procedure The brake has been reactivated. The brake is now be applied without current.
Page 95 Load handler emergency lowering Requirements Tools and Material Required Procedure The load handler is lowered. After carrying out emergency lowering, turn the knurled bolt (64) in as far as the stop. Screw in and position the bolt and plastic nut (65) firmly.
Page 96 Load handler emergency lowering Requirements Tools and Material Required Procedure The load handler is lowered. After carrying out the emergency lowering, turn in the screw on the valve block (64) as far as the stop.
Page 99 Preparing the truck for operation by entering a valid operator code Procedure The LED (70) lights up red. When you have entered a valid operator code the LED (70) lights up green, the travel program selected is indicated by the corresponding LEDs (66,67,68) and the truck is switched on.
Page 100 Requirements Procedure When you enter the valid master code the LED (70) flashes green. The LEDs (66,70) flash green. The LEDs (67,70) flash green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. The setting is saved. The truck is switched off and the LED (70) is lit red.
Page 102 Requirements Procedure When you enter the valid master code the LED (70) flashes green. The LEDs (67,70) flash green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. The setting is saved. The truck is switched off and the LED (70) is lit red. After entering the valid user code the LED (70) lights up green, the travel program setting is shown by the illumination of the corresponding LEDs (66,67,68) and the truck is switched on.
Page 104 Requirements Procedure When you enter the valid master code the LED (70) flashes green. The LEDs (66,70) flash green. The LEDs (67,70) flash green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. The setting is saved. The truck is switched off and the LED (70) is lit red.
Page 106 Requirements Procedure When you enter the valid master code the LED (70) flashes green. The LEDs (67,70) flash green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. The user code is now deleted. The truck is switched off and the LED (70) is lit red. After entering the user code the LED (70) flashes red and the truck remains switched off.
Page 108 Requirements Procedure When you enter the valid master code the LED (70) flashes green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. All user codes are deleted. The truck is switched off and the LED (70) is lit red. After entering the user code the LED (70) flashes red and the truck remains switched off.
Page 109 Requirements Procedure The length of the new master code is now changed and user codes have been added.
Page 110 Requirements Procedure When you enter the correct master code the LED (70) flashes green. Wait until the LED (70) flashes green. Wait until the LED (70) flashes green. The setting is saved. The truck is switched off and the LED (70) lights up red. When you have entered a valid operator code the LED (70) lights up green, the travel program selected is indicated by the corresponding LEDs (66,67,68) and the truck is switched on.
Page 114 Adapting the travel program configuration to the user code Procedure When you enter the valid master code the green LED (70) flashes green. The LEDs (66,70) flash green. The LEDs (67,70) flash green. The LEDs (68,70) flash green. Wait until the LED (70) flashes green. The travel programs are now assigned to the user code.
Page 122 Requirements Procedure The "dry maintenance-free" battery type is set. Travel is disabled while the parameters are being entered. Storing the parameter Requirements Procedure The parameter is now saved. Testing an altered parameter Requirements...
Page 123 Procedure The parameter has now been checked.
Page 124 Requirements Procedure Charging characteristics for the maintenance-free battery with 151 - 200 Ah are set. Storing the parameter Requirements Procedure The parameter is now stored. Testing an altered parameter Requirements Procedure...
Page 125 The parameter has now been checked.
Page 135 Procedure The truck is switched on. set-up code entered displayed. The set-up code is deleted. 2 4 1 2 The new set-up code is displayed. If the new set-up code was entered incorrectly, the procedure can be repeated using the key below the "Delete"...
Page 136 Procedure The truck is switched on. The set-up code entered is displayed. The set-up code is deleted. This transponder thus becomes the set- up transponder. The code for the set-up transponder is displayed. If the wrong transponder has been used, the procedure can be repeated using the key below the "Delete"...
Page 137 Procedure The truck is switched on. Procedure The truck is switched off.
Page 138 Requirements Procedure The set-up code entered is shown as filled-in circles. The set-up code is deleted. The new set-up code is displayed. The set-up code has been changed.
Page 139 Requirements Procedure The set-up code is requested. All the access codes are displayed. 1 1 1 2 2 2 The new access code is displayed. 3 3 3 A new access code has been added.
Page 140 Requirements Procedure The set-up code is requested. All the access codes are displayed. The access code has been deleted. 1 1 1 2 2 2 3 3 3...
Page 141 Requirements Procedure The set-up code entered is shown as filled-in circles. The display area moves: Additional earlier log-ins are displayed. 3 3 3 3 2 2 2 1 1 1 The display area moves: More recent log-ins are displayed. The log-in process is displayed.
Page 142 Procedure The truck is switched on. Procedure The truck is switched off. Procedure The truck is switched off.
Page 143 Requirements Procedure The set-up code entered is shown in the display unit (86) as filled-in circles. The set-up code is deleted. The new set-up code is displayed. The set-up code has been changed.
Page 144 Requirements Procedure The set-up code is requested. All access codes are shown on the display unit (86). The new access code is shown on the 1 1 1 display unit (86). 2 2 2 3 3 3 A new access code has been added.
Page 145 Requirements Procedure The set-up code is requested. All access codes are shown on the display unit (86). The access code has been deleted. 1 1 1 2 2 2 3 3 3...
Page 146 Requirements Procedure The set-up code entered is shown in the display unit (86) as filled-in circles. The display area moves: Additional earlier log-ins are displayed. The display area moves: More recent log-ins are displayed. 3 3 3 3 2 2 2 1 1 1 The log-in process is displayed.
Page 147 NOTE Procedure A green tick appears and remains until the transponder has been confirmed. If there is no confirmation within 20 seconds the access prompt appears. The truck is switched on. Procedure The truck is switched off.
Page 148 Requirements Procedure The code of the set-up transponder is shown on the display unit (86). A dashed line is shown. The new code for the set-up transponder is displayed. The set-up transponder has been changed.
Page 149 Requirements Procedure The set-up transponder is requested. All transponder codes are shown on the display unit (86). transponder code displayed. A new transponder has been added.
Page 150 Requirements Procedure set-up transponder requested. All transponder codes are shown on the display unit (86). The transponder has been deleted.
Page 151 Requirements Procedure The display area moves: Additional earlier log-ins are displayed. The display area moves: More recent log-ins are displayed. The log-in process is displayed.
Page 152 NOTE...
Page 155 NOTE...
Page 159 A + C...
Page 160 A + C...
Page 162 Procedure...
Page 163 Removing the front cover Requirements Tools and Material Required Procedure The front cover has been removed.
Page 166 Cleaning the truck Requirements Tools and Material Required Procedure The truck is now clean.
Page 167 Cleaning the electrical system assemblies Requirements Tools and Material Required Procedure The electrical system assemblies are now clean.
Page 168 Check oil level Requirements Procedure The oil level has now been checked.
Page 170 Tightening the wheel nuts Requirements Tools and Material Required Procedure The wheel nuts have now been tightened.
Page 172 Check fuses Requirements Procedure The fuses are now checked.
Page 173 Procedure...
Page 174 Procedure NOTE...
Page 175 Procedure...
Page 178 NOTE...
Page 184 NOTE...
Page 193 Checks and operations to be performed before starting daily work Procedure The test is now complete.
Page 194 NOTE...
Page 195 Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.
Page 199 Checks and operations to be performed before starting daily work Procedure The test is now complete.
Page 200 NOTE...
Page 201 Charging the battery Requirements Procedure The battery is charged. Charging is considered to be complete when the electrolyte density and battery voltage remain constant for more than 2 hours.
Page 207 NOTE...
Page 209 Cleaning the battery with a high pressure cleaner Requirements Procedure Battery cleaned.
Page 210 NOTE...

This manual is also suitable for:

Ejc 112 Ejc 212

Jungheinrich EJC 110 Operating Instruction

Quick Links

Need help?

Questions and answers

Related Manuals for Jungheinrich EJC 110

Summary of Contents for Jungheinrich EJC 110

This manual is also suitable for: