Jungheinrich EFG 320 Forklift Truck Manuals

Manuals and User Guides for Jungheinrich EFG 320 Forklift Truck. We have 5 Jungheinrich EFG 320 Forklift Truck manuals available for free PDF download: Operating Instructions Manual

Jungheinrich EFG 320 Operating Instructions Manual (329 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 26 MB

Declaration of Conformity
3
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Approved Application Conditions
15
Internal Operation in Cold Stores with Cold Store Equipment (O)
15
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
Removal of Components
16
B Truck Description
17
Application
17
Truck Models and Rated Capacity
17
Assemblies and Functional Description
18
Travel Direction Definition
18
Assembly Overview
19
Functional Description
20
Technical Specifications
22
Performance Data
23
Dimensions
25
Weights
31
Mast Versions
32
Tyre Type
33
Engine Data
34
EN Norms
35
Conditions of Use
36
Electrical Requirements
36
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
37
Identification Points and Data Plates
38
Indication Points
38
Data Plate
40
Truck Capacity Plate
41
Attachment Capacity Plate
43
Stability
44
Wind Loads
45
C Transport and Commissioning
47
Transport
47
Truck Laden
47
Centre of Gravity of the Truck
47
Lifting the Truck by Crane
48
Loading with Another Industrial Truck
50
Securing the Truck During Transport
51
Using the Truck for the First Time
53
D Battery - Servicing, Recharging, Replacement
55
General Notes on Handling Batteries
55
Potential Hazards
55
Touch Voltage Hazard
56
Safety Regulations for Handling Lead-Acid Batteries
57
Safety Regulations for Handling Lithium-Ion Batteries
58
Fire Hazard
58
Particular Hazard from Combustion Products
59
Special Fire Fighting Protective Equipment
59
Additional Fire Fighting Instructions
59
Instructions for Cooling an Overheated, Non Physically Damaged Battery
59
Battery Types
60
Battery Dimensions
62
Exposing the Battery
63
Battery Removal and Installation
64
Removal and Installation Using a Pallet Truck and Snapfit Battery Holder (O)
65
Removal and Installation Using a Hand Pallet Truck with Snapfit Battery Holder (O)
71
Removal and Installation for Service Using a (Hand) Pallet Truck Without Snapfit
74
Removal and Installation Using a Fork Shoe (O)
75
Removal and Installation Using a Roller Conveyor (O)
77
Hook-On Battery Door Removal and Installation (O)
78
Hydraulic Battery Extractor (O)
79
Charging the Battery
82
Charging Lead-Acid Batteries
82
Charging Lithium-Ion Batteries (O)
86
E Operation
89
Safety Regulations for the Operation of Forklift Trucks
89
Displays and Controls
91
Controls
91
Pilots
93
Function Symbols for the Pilots
94
Control Panel with Display Unit
97
Button Allocation of the Display
99
Symbols in the Display
101
Symbol Meaning
103
Battery Discharge Indicator
104
Battery Discharge Monitor
104
Residual Time Display
105
Operating Programs
105
Hourmeter
106
Armrest Control Panel Switch
106
Side Compartment Control Panel Switch (O)
108
Preparing the Truck for Operation
109
Checks and Operations to be Performed before Starting Daily Work
109
Entry and Exit
113
Trucks with Reduced Headroom (O)
113
Setting up the Operator Position
114
Restraint Systems
121
Seat Belt
122
Industrial Truck Operation
124
Safety Regulations for Truck Operation
124
Setting the Time
130
Parking the Truck Securely
131
Emergency Disconnect
132
Adjusting the Forks
143
Replacing the Forks
145
Lifting, Transporting and Depositing Loads
146
Operating the Lift Mechanism and Integrated Attachments
149
Safety Instructions for Operating Additional Attachments
159
Operating Additional Attachments for the SOLO-PILOT
164
Operating Additional Attachments for the Multi Pilot
167
Towing Trailers
176
Optional Equipment
178
Item Description
178
General Information about the Use of Keyless Access Systems
178
Commissioning the Keypad and the Transponder Reader
179
Using the Display
182
Using the Keypad
187
Assistance Systems
197
Symbol Meaning
197
Steel Cab
199
Automatic / Mechanical Folding Gate
205
Panel Door
207
Operator Position Extension
208
Symbol Meaning
214
Tilt Control
216
Removable Load Backrest
223
Lift Cutout Override
226
Fire Extinguisher
229
Camera System
231
Troubleshooting
246
Operating the Truck Without Its Own Drive System
249
Emergency Lowering
254
F Truck Maintenance
257
Spare Parts
257
Operational Safety and Environmental Protection
258
Maintenance Safety Regulations
259
Consumables and Used Parts
260
Lift Chains
261
Hydraulic System
262
Lubricants and Lubrication Schedule
263
Handling Consumables Safely
263
Lubrication Schedule
265
Preparing the Truck for Maintenance and Repairs
268
Lifting and Jacking up the Truck Safely
269
Opening the Rear Panel
271
Replacing Wheels
273
Check the Gear Oil Level
281
Checking Electrical Fuses
283
Working on the Electrical System
292
Restoring the Truck to Service after Maintenance and Repairs
292
Decommissioning the Industrial Truck
293
Prior to Decommissioning
293
During Decommissioning
293
Restoring the Truck to Service after Decommissioning
294
Safety Tests to be Performed at Intervals and after Unusual Incidents
295
Final De-Commissioning, Disposal
295
Human Vibration Measurement
295
Customer Service
302

Jungheinrich EFG 320 Operating Instructions Manual (243 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 5 MB

Table of Contents

6
- Safety Instructions, Warning Indications and Other Notes
  4
  - Table of Contents
    6
- A Correct Use and Application
  12
- General
  12
- Correct Application
  12
- Approved Application Conditions
  13
- Proprietor Responsibilities
  14
- Adding Attachments And/Or Optional Equipment
  14
- B Truck Description
  16
- Application
  16
- Truck Models and Rated Capacity
  16
- Assemblies and Functional Description
  17
- Travel Direction Definition
  17
- Assembly Overview
  18
- Functional Description
  19
- Technical Specifications
  20
- Performance Data
  21
- Dimensions
  23
- Weights
  29
- Mast Versions
  30
- Tyre Type
  31
- Engine Data
  32
- Norms
  33
- Conditions of Use
  34
- Electrical Requirements
  34
- Identification Points and Data Plates
  35
- Indication Points
  35
- Data Plate
  37
- Truck Capacity Plate
  38
- Attachment Capacity Plate
  39
- Stability
  39
- Centre of Gravity of the Truck
  40
- Truck Laden
  40
- Transport
  40
- C Transport and Commissioning
  40
- Lifting the Truck by Crane
  41
- Loading with Another Industrial Truck
  43
- Securing the Truck During Transport
  44
- Using the Truck for the First Time
  46
- D Battery - Servicing, Recharging, Replacement
  48
- Safety Regulations Governing the Handling of Lead-Acid Batteries
  48
- General Notes on Handling Batteries
  50
- Battery Types
  51
- Battery Dimensions
  52
- Exposing the Battery
  53
- Charging the Battery
  54
- Charging the Battery with a Stationary Charger
  54
- Charging the Battery with an On-Board Charger
  55
- Battery Removal and Installation
  59
- Battery Holder Assembly
  60
- Removal and Installation Using an EJE Pallet Truck with Snapfit Battery Holder (O)
  62
- Removal and Installation Using a Hand Pallet Truck with Snapfit Battery Holder (O)
  65
- Removal and Installation Using a Multi-Adapter (O)
  68
- Removal and Installation Using a Worktable for Crane Loading (O)
  70
- Removal and Installation Using a Fork Shoe (O)
  72
- Removal and Installation Using a Roller Conveyor (O)
  74
- Hook-On Battery Door Removal and Installation (O)
  75
- E Operation
  76
- Safety Regulations for the Operation of the Forklift Truck
  76
- Displays and Controls
  78
- Control Panel with Display Unit
  82
- Armrest Control Panel Switch (O)
  86
- Side Compartment Control Panel Switch (O)
  87
- Display
  88
- Preparing the Truck for Operation
  91
- Checks and Operations to be Performed before Starting Daily Operation
  91
- Entry and Exit
  94
- Trucks with Reduced Headroom (O)
  94
- Setting up the Operator Position
  95
- Seat Belt
  99
- Industrial Truck Operation
  101
- Safety Regulations for Truck Operation
  101
- Preparing the Truck for Operation
  104
- Setting the Time
  105
- Parking the Truck Securely
  106
- Emergency Disconnect
  107
- Travel
  108
- Steering
  110
- Brakes
  111
- Adjusting the Forks
  115
- Replacing the Forks
  116
- Lifting, Transporting and Depositing Loads
  117
- Operating the Lift Mechanism and Integrated Attachments
  119
- Safety Instructions for Operating Additional Attachments
  126
- Operating Additional Attachments for the SOLO-PILOT
  130
- Operating Additional Attachments for the Multi Pilot
  132
- Fitting Additional Attachments
  134
- Towing Trailers
  136
- Optional Equipment
  138
- Cancode Keypad
  138
- Assistance Systems
  142
- Steel Cab
  144
- Sliding Windows
  145
- Automatic / Mechanical Folding Gate
  146
- Panel Door
  147
- Operator Position Extension
  147
- Adjusting the Driver's Seat
  148
- Heating
  149
- Lift Cutout Override
  150
- Removable Load Backrest
  150
- Fire Extinguisher
  151
- Tilt Angle Display
  151
- Rockinger Coupling with Hand Lever or Remote Control
  152
- Camera System
  153
- Control Layout "N
  154
- Troubleshooting
  155
- Operating the Truck Without Its Own Drive System
  157
- Emergency Lowering
  160
- F Industrial Truck Maintenance
  162
- Operational Safety and Environmental Protection
  162
- Maintenance Safety Regulations
  163
- Consumables and Used Parts
  164
- Wheels
  164
- Lift Chains
  165
- Hydraulic System
  166
- Lubricants and Lubrication Schedule
  167
- Handling Consumables Safely
  167
- Lubrication Schedule
  169
- Consumables
  170
- Maintenance and Repairs
  172
- Preparing the Truck for Maintenance and Repairs
  172
- Lifting and Jacking up the Truck Safely
  173
- Opening the Rear Panel
  174
- Checking the Wheel Attachments
  175
- Replacing Wheels
  176
- Hydraulic System
  178
- Replacing the Hydraulic Oil Filter
  180
- Replacing the Ventilation/Discharge Filter
  180
- Check the Gear Oil Level
  181
- Heating
  182
- Adding Window Washer System Fluid
  182
- Checking Electrical Fuses
  183
- Cleaning
  187
- Working on the Electrical System
  190
- Restoring the Truck to Service after Maintenance and Repairs
  191
- Decommissioning the Industrial Truck
  192
- Prior to Decommissioning
  193
- During Decommissioning
  193
- Restoring the Truck to Service after Decommissioning
  194
- Safety Tests to be Performed at Intervals and after Unusual Incidents
  195
- Final De-Commissioning, Disposal
  196
- Human Vibration Measurement
  196
- Servicing and Inspection
  197
- Maintenance Checklist EFG 213-220
  198
- Operating Company
  198
- Customer Service
  201
- Maintenance Checklist EFG 316-320
  209
- Operating Company
  209
- Customer Service
  212
A Traction Battery Appendix

222
- Correct Use and Application
  223
- Data Plate
  223
- Description
  225
- Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
  225
- Operation
  226
- Servicing Lead-Acid Batteries with Armour Plated Cells
  229
- Description
  230
- Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  230
- Operation
  231
- Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  234
- Aquamatik Water Replenishment System
  235
- Water Replenishment System Design
  235
- Adding Water
  236
- Functional Description
  236
- Water Pressure
  236
- Battery Tubing
  237
- Filling Time
  237
- Operating Temperature
  237
- Water Quality
  237
- Cleaning Measures
  238
- Service Mobile Vehicle
  238
- Electrolyte Circulation
  239
- Cleaning Batteries
  241
- Disposal
  243
- Storing the Battery
  243
- Troubleshooting
  243

Jungheinrich EFG 320 Operating Instructions Manual (109 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 3 MB

Jungheinrich EFG 320 Operating Instructions Manual (79 pages)

Brand: Jungheinrich | Category: Lifting Systems | Size: 5 MB

Jungheinrich EFG 320 Operating Instructions Manual (109 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 2 MB

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Jungheinrich EFG 320 Operating Instructions Manual (329 pages)

Table of Contents

Jungheinrich EFG 320 Operating Instructions Manual (243 pages)

Table of Contents

Table of Contents

A Traction Battery Appendix

Jungheinrich EFG 320 Operating Instructions Manual (109 pages)

Table of Contents

A Correct Use and Application

B Truck Description

C Transport and Commissioning

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Jungheinrich EFG 320 Operating Instructions Manual (109 pages)

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