Yoshimura Enduro Series Manual
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Yoshimura Enduro Series Manual

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5420 DANIELS STREET STE A, CHINO CA., 91710 · (800) 634-9166 · (909) 628-4722 · FAX (909) 591-2198
2001~2003
Honda XR100R
TRS Stainless Steel Full-System
You must know how to remove and replace your stock exhaust in order to install this product
otherwise have it installed by a professional mechanic. Keep all stock parts from your existing
system as some components may be necessary to install your new Yoshimura exhaust depending
on the application. Read through all instructions before beginning installation. Exhaust system can
be extremely hot. Let motorcycle cool down before beginning installation. Always wear hand and
eye protection and take precautionary measures to avoid injury.
NOTE: IN THE STATE OF CALIFORNIA, IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM, WHICH INCLUDES THE CARBURETORS OF ANY VEHICLE.
RESEARCH&DEVELOPMENT OF AMERICA, INC.
www.yoshimura-rd.com
Enduro Series
Qualified Manufacturer Declared "Replacement Part "
2265503
Enduro Series systems are:
• Equipped with USFS-approved spark arrestor.
• CARB/EPA tail-pipe emissions compliant.
• All applications are marked with appropriate EPA noise labels.
• Have not been tested for EPA new vehicle noise compliance.
2004~2013
Honda CRF80/100F
(SS/AL)

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Summary of Contents for Yoshimura Enduro Series

  • Page 1 Keep all stock parts from your existing system as some components may be necessary to install your new Yoshimura exhaust depending on the application. Read through all instructions before beginning installation. Exhaust system can be extremely hot.

  • Page 2: Installation Procedures

    Insert aluminum spacer into rubber grommet (ensure shoulder of spacer faces toward frame) (See Fig. 3). Remove Bolt 5. Install Yoshimura header & muffler assembly. Install stock header nuts finger tight. Install stock chassis mount bolt finger tight. (See Fig. 2) Install muffler mount with supplied bolt and washer finger tight (use the front muffler mount position).

  • Page 3: Part List

    Part List: Page 3 #2265503 Parts Diagram Nut and Bolt Guide (Actual Size): DESCRIPTION PART # Yoshimura Header & Tailpipe 2264-101 YRD Muffler Assembly 2264500-RMA 8mm x 35mm Muffler mount bolt M8X35H Flange Hex Bolt 8MM Large Flat Washer 8MMWASHERL...
  • Page 4 4555 CARTER COURT, CHINO CALIF. 91710 · (800)634-9166 · (909)628-4722 · FACSIMILE (909)591-2198 www.yoshimura-rd.com T E C - S A S p a r k A r r e s t e r C l e a n i n g Information...

  • Page 5: Exhaust System Maintenance

    Dear Yoshimura Customer, Congratulations and thank you for purchasing a Yoshimura Exhaust System. Over six decades of experience in research and development, state of the art machinery, materials and craftsmanship of the highest quality all come together in a product of exceptional quality and performance—in other words, this is the best thing you can put on your bike.
  • Page 6 When you are performing periodic maintenance on your vehicle (like a tire change, or an oil change) you can remove your Yoshimura muffler from the vehicle and weigh it again.
  • Page 7 (found on header and tail-pipe components). 6. Also, feel free to ask through online e-mail at sales@yoshimura-rd.com, or fax your question/problems to (909) 591- 2198. To obtain technical information directly from Yoshimura, call (909) 628-4722.

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