Cima New Plus Maintenance Instruction
  1. Manuals
  2. Brands
  3. Cima Manuals
  4. Farm Equipment
  5. New Plus
  6. Maintenance instruction

Cima New Plus Maintenance Instruction

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
New Plus
Operation and maintenance instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the New Plus and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Cima New Plus

Summary of Contents for Cima New Plus

  • Page 1 New Plus Operation and maintenance instructions...
  • Page 2 Our first goal, is to get our Customers happy for having met us! The “Spare parts catalogue” of this sprayer/ sprayhead is available in the “restricted area” on website www.cima.it. In order to accede, use: User name: sprayer Password: 844719KE...
  • Page 3 New Plus Model: ........... Serial Number: ........(Pubblication N° LUM-NPLUS-00-EN) OPERATION AND MAINTENANCE INSTRUCTIONS © CIMA S.P.A. 2001 - 2018 Private property. Any reproduction, even if partial, is forbidden if not preventively authorized in writing by the Cima S.p.A. company.
  • Page 5 New Plus 42-45-50-55 LISTING OF VALID PAGES This publication consists of 85 pages, subdivided as follows: N° OF PAGE REVISION BASE from I to VI January 2013 from 1 to 79 January 2013 ADDITIONAL RECORDS AND VARIANTS REVISION DESCRIPTION First Edition, January 2013...

  • Page 6: Table Of Contents

    New Plus 42-45-50-55 GENERAL INDEX FOREWORD .......................... 1 CHECKS TO BE CARRIED OUT AT MATERIAL RECEPTION ..........1 PUBLICATION IDENTIFICATION ..................1 ATTACHED PUBLICATIONS ....................1 PURPOSE OF PUBLICATION ..................... 1 REFERENCE TO REGULATIONS ..................2 USING THE MANUAL ......................2 UPDATES..........................
  • Page 7 New Plus 42-45-50-55 4.4.5 Tanks ............................. 31 4.4.6 Fans ............................31 COUPLING MODALITIES ....................32 HITCHING TO THE TRACTOR ..................32 MOUNTING OF THE TRANSMISSION SHAFT ..............33 INSTALLATION OF REMOTE CONTROLS ..............34 5.3.1 Electrical control panel - E10 ....................34 5.3.2 Manual 2-tap distributor - P9 ....................
  • Page 8 New Plus 42-45-50-55 MAINTENANCE OPERATIONS ..................56 13.1 LUBRICATION ........................56 13.2 FAN SHAFT SUPPORT OIL LEVEL CHECK ..............57 13.3 FAN SHAFT SUPPORT OIL REPLACEMENT ..............57 13.4 CLEANING OF FILTER’S CARTRIDGE ................58 13.5 PURGING OF RESIDUES FROM FILTER ................ 58 13.6...

  • Page 9: Foreword

    C.I.M.A. S.p.A.. 1.3 ATTACHED PUBLICATIONS - Spare parts catalogue, available in the “restricted area” on website www.cima.it (see on the inside cover); - Distribution devices, “Operation and maintenance instructions”;...

  • Page 10: Reference To Regulations

    New Plus 42-45-50-55 1.5 REFERENCE TO REGULATIONS This manual was set out conforming to the regulations contained in following documents: — Directive 2006/42/CE: Attachment 1 point 1.7.4; — UNI 10653: Technical Documentation; — UNI 10893: Technical Documentation. 1.6 USING THE MANUAL Read every part of this manual, paying attention to the WARNING and DANGER indications both on the text and on the machine or on components.

  • Page 11: Glossary

    New Plus 42-45-50-55 GLOSSARY 2.1 TERMINOLOGY The terms FRONT, REAR, RIGHT and LEFT utilised in this publication refer to the sprayer as seen by an operator from behind the operative unit along the drive line and facing it: the rear part of the machine is that closest to the operator, and is where the distribution device (Head) is mounted - and the front part is the one that gets attached to the tractor.
  • Page 12 New Plus 42-45-50-55 Safety decals - STOP THE ENGINE AND REMOVE THE KEY FROM THE TRACTOR’S CONTROL PANEL BEFORE CARRYING OUT ALL MAINTENANCE OR REPAIR OPERATIONS - CONSULT THE USER AND MAINTENANCE MANUAL BEFORE USING OR INTERVENING ON THE MACHINE...
  • Page 13 New Plus 42-45-50-55 - INDICATION ON THE OPERATION OF THE 3-WAY TAP (P2) (and P15 for the models where it is foreseen) - HOOKING POINT FOR THE LIFTING OF THE MACHINE 95059 95105 95104 95102 95058 - INDICATION ON THE OPERATION OF...
  • Page 14 New Plus 42-45-50-55 95065 95001 95098 OVERRUNNING CLUTCH For versions with fan switching-off device 95115 (*) 95015 (*) 01253 95009 95058 95010 95102 01256 95057 TIGHTENER 95012 SUPPORT 01254 01254 95115 2,5 atm 95104 (*) 95056 95056 (*) (*) For versions in which this is envisaged 95105 (*) Rev.00 - Jan.

  • Page 15: General Information

    New Plus 42-45-50-55 GENERAL INFORMATION 3.1 MACHINE IDENTIFICATION ® Fabbr. nel. S.p.A. MONTU BECCARIA (PV) ITALY (39) 0385/246636 FAX 246637 Tipo Press. Matr. max bar Peso a V. Kg Peso T.Kg 00070 Identification nameplate 01254 3.2 TECHNICAL ASSISTANCE C.I.M.A. S.p.A. is at the complete disposal of customers for any type of intervention. The names and addresses of its service network, both in Italy and in foreign countries, can be requested from: C.I.M.A.

  • Page 16: Precautions Against The Fires

    New Plus 42-45-50-55 On the identification plate, the full-load weight (PESO T.) of the machine is indicated, measured WITHOUT the distribution device, and WITHOUT the accessories possibly installed. In order to calculate the weight on the hoister in operative conditions (at full load), add to the weight indicated on the identification plate (PESO T.), the weight of the distribution device which is used (see “Distribution devices – Use instructions” manual), the weight of the installed accessories (Par.

  • Page 17: Safety Systems

    New Plus 42-45-50-55 3.4 SAFETY SYSTEMS All machine moving parts are suitably protected by guards and highlighted through the use of warning decals. - It is forbidden to use the machine with these guards removed. - Before removing the protection, stop the tractor’s engine and remove the key from the control panel.

  • Page 18: Storage

    New Plus 42-45-50-55 To use pesticides (purchase, transport, loading, treatment planning, mixture preparation, field transfert, treatment performance, ending treatment liquid waste management, equipement rinsing and waste disposal) you must follow the country rules. Absolutely respect the rules on the label of the product used referring to the dose for hectar and to the compatibility of other products.

  • Page 19: Personal Protective Equipment (Ppe)

    New Plus 42-45-50-55 this subject. The non compliance with these regulations can cause considerable damage to persons and animals as well as polluting the environment. 3.5.4 Personal Protective Equipment (PPE) The use of phytosanitary products might imply a more or less high chemical risk for the workers on...

  • Page 20: Machine's Structural Analysis

    New Plus 42-45-50-55 MACHINE’S STRUCTURAL ANALYSIS The pictures indicate the position of the main components of the sprayer. RINSING TANK For versions in which this is envisaged MAIN FILLER (BP) HAND WASHING TANK LEVEL TANK INDICATOR CENTRIFUGAL ELECTRICAL DISTRIBUTION DISTRIBUTOR...

  • Page 21: Frame

    WITH DISCHARGE PLUG 4.1 FRAME The frame of the New Plus sprayers represents the framework of the machine. The accomodation and the fixing for the gearbox – fan casing group, the tank, the pump and the hydraulic circuit, are got out of the frame.

  • Page 22: Fan Servo Amplifier

    New Plus 42-45-50-55 4.2 FAN SERVO AMPLIFIER Servo amplifier AUTOMATIC It is equipped with an automatic tensioner of the DISENGAGEMENT BELT TIGHTENER driving poly-V belts that keeps the belt tension con- stant, avoiding slipping and wear. A overrunning clutch is included between the Power Take-off of the servo amplifier and the fan control pulley (for versions on which it is forseen).

  • Page 23: Hydraulic Circuit

    New Plus 42-45-50-55 4.3 HYDRAULIC CIRCUIT 4.3.1 Operating principle WORK – The tank (P1) contains the mixture that need to be sprayed on the growings to treat. The tank (P1) is connected with the pump (P4) by the 3-way tap (P2). When the tap (P2) is in position “A”...
  • Page 24 New Plus 42-45-50-55 On the delivery to the distribution device (sprayhead), after the pump, the delivery filter is placed (P7); from the filter through the pipe (T4), the mixture to spray reaches the electrical distributor (or manual P9 for versions on which it is foreseen) that allows the mixture spraying (when open). The connection to the gauge (P8) for the spraying pressure control is derived from the filter’s body (P7).
  • Page 25 New Plus 42-45-50-55 CIRCUIT WASHING – In the GOLD version the spray-line rinsing tank (P17), included in the main tank (P1), is connected through the 3-way tap (P2) to the pump (P4); by operating on the tap (P2) and opening the tap (P15) it is possible to exclude the main tank and fuel the pump (P4) with the clean water contained in the circuit-washer tank, so to allow the washing of the distribution circuit also in case the main tank is full or partially filled.
  • Page 26 New Plus 42-45-50-55 FILLING (with filling pipe). The filling pipe (TR) (accessory) can be connected to the pump (P4) to fill the tank by collecting the water needed for the dilution of the phytosanitary products mixture from an external tank, from a well or from a canal/channel (in case provided for by the regulations in force in the country where the machine is in use).

  • Page 27: Hydraulic Circuit Components

    New Plus 42-45-50-55 4.3.2 Hydraulic circuit components Legend P - E = hydraulic circuit components T = piping = for versions in which this is envisaged HAND WASHING PIPING: TANK T1 - SUCTION T2 - RETURN TO TANK SPRAY-LINE T4 - DELIVERY...
  • Page 28 New Plus 42-45-50-55 TANK MAIN TANK Tanks utilised: PRESSURE polyethylene tanks of 300, 400 and 600 litre REGULATOR capacity. Each tank is made up of: — tank main filler (BP) spout of 355 mm diameter, with collapsible lid, breather and labyrinth seal, for the filling with spraying products.
  • Page 29 New Plus 42-45-50-55 P16. T-FITTING WITH DISCHARGE PLUG Connected to the suction pipe (T1) of the tank and fixed to the 3-way tap (P2), it allows to drain the tank.. WARNING: the tank contains PHYTOSANITARY PRODUCTS. Discharge in an area equipped with catch basin and provide to draining in the scrupulous rispect of the local regulations in force.
  • Page 30 New Plus 42-45-50-55 3-WAY LEVER TAP It is mounted on the centrifugal pump (P4) and is connected to the body of the filter (P7). The different positions of tap (P6), displayed on the decal placed on the machine, are as follow: A - WORKING (phytosanitary products distribution).
  • Page 31 New Plus 42-45-50-55 In the E.P.A. versions, the pressure regulation is E.P.A. automatically controlled by the electronic control CONTROL UNIT unit (see specific manual). P7. FILTER It is connected to pressure regulator (P5) and, through pipe (T4), to the distributor (E9/P9). The filter has a filtering capacity of 250 l/min., with a...
  • Page 32 New Plus 42-45-50-55 P25. SELF-CLEANING FILTER FAUCET (for versions on which it is foreseen) It is placed in the lower part of the filter body (P7) and connects it, through the pipeline (T6), to the tank. a - Open, filter cleaning The mixture coming from the pump (P4) passes...
  • Page 33 New Plus 42-45-50-55 P26. NIPPLE FOR FLOWMETER CONNECTION The 1”M/M nipple is placed between the delivery pipe for the sprayhead (T4) and the electrical distri- butor (E9), and it allows to disconnect the pipe and place a flowmeter between the pipe itself and the electrical distributor, to be used for the periodical revising tests.
  • Page 34 New Plus 42-45-50-55 E10. CONTROL UNIT Electrically connected with the distributor with 2 motor-operated valves (E9) and with the tractor’s power socket. The two lever switches that control the valves (E9) must be “ON” to open and “OFF” to close.
  • Page 35 New Plus 42-45-50-55 If the sprayer is equipped with a distribution de- vice (sprayhead) fitted with hydraulic operation with 3 electro-hydraulic valves, in addition to the electrical control unit the machine will also be equipped with the respective control units (see manual “Distribution devices - Operation and...

  • Page 36: Technical Data

    New Plus 42-45-50-55 P15. SPRAY-LINE RINSING TAP (for GOLD versions) The tap (P15) is connected on one side to the spray-line rinsing tank through pipe (T7) and on the other side to the centrifugal pump through the 3-way tap (P2). The plant washing tap allows the washing of the delivery circuit (tank not included) in any moment and indipendently from the loaded conditions of the tank, that is with mixture in the tank.

  • Page 37: Weight Of Accessories

    The accessories and related data listed in this table are up to date at the time of publication of the manual. All products and accessories not included and their updated weights are available on the table (Pesi- Weights.pdf) in the ‘ restricted area “ in the website www. cima.it, direct link (http: / /drawings.cima.it/search?Query=pesi-weights.pdf). Part Peso...
  • Page 38 New Plus 45/50 2,00 D.TC2.P01 Electrical movement 2 upper cannons TC sprayheads New Plus 55 1,50 D.TC2.P02 Electrical movement 4 upper cannons TC New Plus: all models 2,00 D.TC4.P01 sprayheads Electrical movement upper diffusers New Plus 50/55 D.TCI.P01 Free wheel (France) New Plus: all models DIFF.R.LIB.

  • Page 39: Centrifugal Pump Cd32

    Technical data printed on the body of the pump: - Speed ...............4000 RPM New Plus 42 - Maximum Flow rate (operating conditions) ........120 litres/min. New Plus 42 - Speed ........4250 RPM New Plus 45-50-50S-55S-E - Maximum Flow rate (operating conditions) ..140 litres/min. New Plus 45-50-50S-55S-E - Pump’s suction filter ...............7 mm...

  • Page 40: Coupling Modalities

    New Plus 42-45-50-55 COUPLING MODALITIES 5.1 HITCHING TO THE TRACTOR Check that the tractor’s “permissible carried weight” and the “rear overhang allowed” are compatible with the weight and dimensions of the fully loaded sprayer and complete with equipment mounted for the treatment (see Paragraphs “3.1” - “4.4.1” and the attached documentation).

  • Page 41: Mounting Of The Transmission Shaft

    New Plus 42-45-50-55 01272 01273 5.2 MOUNTING OF THE TRANSMISSION SHAFT The mounting, disassembling or possible other interventions on the transmis- sion shaft must be carried out with the engine switched off and with the starter key removed from the tractor’s control panel. Use transmission shafts with CE certification. Observe the regulations contained in the use and maintenance booklet provided by the shaft manufacturer.

  • Page 42: Installation Of Remote Controls

    New Plus 42-45-50-55 5.3 INSTALLATION OF REMOTE CONTROLS 5.3.1 Electrical control panel - E10 1. Fix the fastening bracket near to the driver (if not already available on the tractor). 2. Insert the bayonet support of the control panel in the securing clamp and position it so that the controls are fully visible and accessible during use.

  • Page 43: Manual 2-Tap Distributor - P9

    New Plus 42-45-50-55 5.3.2 Manual 2-tap distributor - P9 (for versions on which it is foreseen) 1. Mount the securing bracket on the tractor within MANUAL the driver’s reach (if this is not already present DISTRIBUTOR on the tractor). 2. Insert the distributor’s bayonet support in the se- curing bracket and position it so that the controls are fully visible and accessible during use.

  • Page 44: Distribution Devices

    New Plus 42-45-50-55 DISTRIBUTION DEVICES Every distribution device is supplied with its own USE AND MAINTENANCE booklet that is, or will have to be, attached to this publication and will constitute one of its integral parts. The manual “Distribution devices - Operation and maintenance instructions” illustrates the wide range of distribution devices (sprayheads) that can be used with each sprayer and also contains assembly instructions;...

  • Page 45: Positioning Of Fan Casing

    New Plus 42-45-50-55 6.1 POSITIONING OF FAN CASING The fan’s air outlet must be positioned according to the distribution device to be mounted and the modality in which it is to be utilised. The operation is possible since the fan’s casing can be rotated on its axis up to 360°.

  • Page 46: Accessories

    New Plus 42-45-50-55 ACCESSORIES 7.1 FILLING PIPE The pipe is provided with a coupling elbow fitting and with a bottom-drawing valve. This is used for the filling of the tank. It must be connected to the pump suction (P4) instead of the chain-held stopper.

  • Page 47: Swivelling Device

    New Plus 42-45-50-55 3. Insert the wheels’ axle shafts into the machine’s WHEEL WITH FRAME axle. AXLE SHAFT 4. Adapt the wheels’ track to that of the tractor. 5. Lock the axle shafts by means of the axle screws. 6. Start the tractor and keep the sprayer lifted during the transfers, lowering it to carry out the treatment.

  • Page 48: Kit - Delivery Proportional Advancement

    New Plus 42-45-50-55 7.4 E.P.A. Kit - DELIVERY PROPORTIONAL ADVANCEMENT (For versions in which his envisaged) IThe computerized E.P.A. system executes the monitoring of the distribution parameters for the active automatic control of the distribution proportional to the feed. Through the constant takeover of the feed speed and the range of the product it is able to regulate the pressure continuously to keep the quantity of distributed product constant in relation to the treated surface.

  • Page 49: Filling

    New Plus 42-45-50-55 FILLING FILLING MUST BE CARRIED OUT WITH THE MACHINE ON A FLAT SURFACE. ON THE SITE, BEFORE THE OPERATION, THE DOSES OR THE MIXTURES TO BE POURED INTO THE TANK MUST BE PREDISPOSED. IT IS NECESSARY TO ALWAYS MAKE USE OF PERSONAL PROTECTION.

  • Page 50: Fan Engagement To Perform The Treatment

    New Plus 42-45-50-55 8.1.b Fan engagement to perform the treatment EXECUTION: 1. Disengage the power take off (PTO) and rest the machine on the ground. Stop the tractor, remove the key from the control panel and check that the fan is stopped.

  • Page 51: Filling With The Specific Pipe (Optional Device)

    New Plus 42-45-50-55 5a6. Complete the filling with water and close the lid of the secondary filler (BS). 5a7. Close the cock (P12) (lever on “c”). 5a8. Put the thee-way faucet (P6) in work position (the lever on “A”). 5b. FILLING WITH MEDICINAL MIXTURES OR LIQUID PRODUCTS 5b1.
  • Page 52 New Plus 42-45-50-55 4. Check that the cock (P15) is closed and set the lever of taps (P2) and (P6) to the “C” position (CONNECTION/DISCONNECTION FILLING PIPE). 5. Connect the filling pipe to the pump. 6. Re-position the lever of taps (P2) and (P6) to the “A” position (WORKING POSITION).
  • Page 53 New Plus 42-45-50-55 Start the tractor, always observing the safety norms. Lift the unit. Engage the Power Takeoff and set it up to a running rate of at least 500 RPM, in order to carry out a further agitation. CARRY OUT THE TREATMENT (See the paragraph 10.3).

  • Page 54: Agitation

    New Plus 42-45-50-55 AGITATION The hydraulic and the pneumatic circuits mounted inside the tank, allow to realize a double agita- tion system: with the pump water and with the fan air, at the same time. The pneumatic circuit can be excluded, when the products used have a quite strong foaming effect, by closing the pneumatic agitator cock.

  • Page 55: Preparatory Operations To Treatment

    New Plus 42-45-50-55 e. Carefully calculate the exact quantity of the product necessary for the treatment and establish the volume of water to be used for the intervention. f. Check that the product is available in a quantity sufficient to complete the intervention.

  • Page 56: The Treatment

    New Plus 42-45-50-55 h. Wash the equipment and tools utilised in the preparation and place them in the chemical products storage area. i. Always leave the area assigned to the loading and preparation of the mixtures in such condition as to avoid any possibility of contamination to persons or animals or of pollution to the environment.

  • Page 57: Procedure To Wash The Hydraulic Circuit

    New Plus 42-45-50-55 • The operator must: a. Shake the mixture in the tank before starting the treatment, re-circulating it completely for as long as it takes to make it homogeneous. b. Check the orientation of the distributors (hands and/or cannons) of the distribution device (sprayhe- ad) in relation to the dimensions, the shape and the thickness of the vegetation to be treated.
  • Page 58 New Plus 42-45-50-55 CAUTION: THE PUMP MUST NEVER RUN DRY. d. Open the electrovalves E9 by taking the switches of the control electric switchboard on ON (or taps of the manual distributor P9); make the atomizer work spraying on the piece of ground not treated yet, for a sufficient time to test the leakage of clean water from the sparyhead.

  • Page 59: End Of Treatment - Storage

    New Plus 42-45-50-55 10.5 END OF TREATMENT - STORAGE 10.5.1 Daily The operator must: if the machine is equipped with unit-washing tank: a. carry out the hydraulic circuit washing process (see paragraph 10.4) spraying on the piece of ground treated yet. Attention: to make to spray the sprayer for around 5 sec..
  • Page 60 New Plus 42-45-50-55 11b. Spraying the rinsing water in the previously treated area. Discharge the remaining water of the tank and pipes (about 5,6 lt.), gathering it in a proper container to waste it following the country rules or use it again, putting in the tank, for a next treatment if thi will be suitable with the product tu use.

  • Page 61: End Of Seasonal Cycle

    New Plus 42-45-50-55 The machine must be stored in a secure or closed place, so as to prevent access to unauthorized personnel 10.5.2 End of seasonal cycle • The operator must: a. Take the utmost care in carrying out the operations envisaged at the end of the daily treatments: the cleaning of the hydraulic circuit and the main tank must be done at least twice.

  • Page 62: Tank And Hydraulic Circuit Draining

    New Plus 42-45-50-55 TANK AND HYDRAULIC CIRCUIT DRAINING - Stop the tractor and remove the key from the control panel. - Wear suitable protective clothing and accessories in order to avoid contamination by contact or inhalation of the mixture. - Carry out the discharging in a suitable and properly geared area for the collection of the washing liquid.

  • Page 63: Lifting And Transport

    New Plus 42-45-50-55 LIFTING AND TRANSPORT THE FOLLOWING ACTIONS ARE NOT ALLOWED: • Transporting or lifting the sprayer with residual quantities of mixture in the tank purposes differing from its destined usage. • The transporting of people, animals or things. • The trailing of vehicles or equipment.

  • Page 64: Maintenance Operations

    New Plus 42-45-50-55 MAINTENANCE OPERATIONS ALL OPERATIONS MUST BE CARRIED OUT WITH THE ENGINE SWITCHED OFF AND WITH THE IGNITION KEY REMOVED FROM THE CONTROL PANEL The machine has to be periodically revised according to the country rules. The inspec- tions and the release of the certificate have to be made by special provided structure of the country where the machine is used.

  • Page 65: Fan Shaft Support Oil Level Check

    4. Through the filling pipe, pour a SAE 90 oil proper quantity, up to reach the MAX notch on the dipstick: - 0,12 liters for the NEW PLUS 42 and 45 models - 0,22 liters for the NEW PLUS 50 and 55 models.

  • Page 66: Cleaning Of Filter's Cartridge

    New Plus 42-45-50-55 13.4 CLEANING OF FILTER’S CARTRIDGE 1. Set the lever of 3-way tap (P6) to the “D” position 2. Verify that the faucet (P12) of the powders mixer (or the faucet of the self-cleaning filter P25 - for versions on which it is foreseen) is closed.

  • Page 67: Fan Belt Tensioner

    New Plus 42-45-50-55 13.6 FAN BELT TENSIONER Check length “L” of the spring (refer to Picture): it should be in tension between 9 and 12 cm.. If the fan control belt has to be replaced, the correct tensioning of the same one (spring length) has to be OBLIGATORILY checked after the first and after the second operation hour.

  • Page 68: Tank Removal Or Replacement

    New Plus 42-45-50-55 13.8 TANK REMOVAL OR REPLACEMENT It is recommended to have the operation performed by a C.I.M.A. assistance point, such a regulation is compulsory in case of REPLACEMENT of the tank. The operation has to be carried out by complete absence of liquid residuals both inside the tank and in the hydraulic circuit.

  • Page 69: Table Of Maintenance Operations

    New Plus 42-45-50-55 13.9 TABLE OF MAINTENANCE OPERATIONS CHECK Fan belt-tensioner spring: CHECK LENGHT 9-12 cm Pump belt-tensioner spring: CHECK LENGHT 4 - 5 cm Fan shaft support: CHECK OIL LEVEL hours Fan shaft support: CHANGE OIL year Tank: CHECK SECURING TIE ROD AND ANCHORING...

  • Page 70: Faults Finding

    New Plus 42-45-50-55 FAULTS FINDING A. FAULT: By utilising the filler piping the pump doesn’t operate (suction) It is necessary to disengage the drive outlet (PTO) and wait for it to stop rotating before repeating the filling operation. 1. CAUSE: the quantity of water poured into the tank is insufficient to trigger the pump.
  • Page 71 New Plus 42-45-50-55 2. CAUSE: Residue of product at the entrance of the gauge REMEDY: Clean. 3. CAUSE: Wrong positioning of the circuit-washer faucet (P15) with the circuit-washer tank empty. REMEDY: Position the lever of the faucet correctly (P15 - pos”. 1”) and fill the circuit- washer tank.
  • Page 72 New Plus 42-45-50-55 1b. CAUSE: Electrical distributor (E9) taps blocked by incrustations in the closed position. REMEDY: Remove the cover, act on the opening/closing control rod. Clean the distributor. 2. CAUSE Fuses of the electrical control panel (E10) REMEDY: Replace the fuses.

  • Page 73: Repairs Allowed

    New Plus 42-45-50-55 REPAIRS ALLOWED THE OWNER AND/OR THE OPERATOR OF THE SPRAYER ARE NOT PERMITTED TO MODIFY THE STRUCTURE OR THE SPECIFIC OPERATION OF THE SPRAYER ITSELF. ANY REPAIRING INTERVENTION HAS TO BE CARRIED OUT EITHER AT THE DEALERS’...

  • Page 74: Replacement Of Electrical Panel's Fuses

    New Plus 42-45-50-55 15.2 REPLACEMENT OF ELECTRICAL PANEL’S FUSES 1. Replace the faulty fuse and screw back the ELECTRICAL cover. CONTROL PANEL · Fuse: 10 A, delayed. ANY OTHER INTERVENTION HAS TO BE CARRIED OUT AT A C.I.M.A. CUSTOMERS’ SERVICING CENTER.

  • Page 75: Inspection And Cleaning Pump Filter

    New Plus 42-45-50-55 15.4 INSPECTION AND CLEANING PUMP FILTER The pump is provided by the suction side of a filter to prevent the accidental entry of foreign bodies in the pump body, such a possibility does not constitute a hazard and can only cause damage to the impeller shown by a drop in pressure reported by gauge.

  • Page 76: Level Gauge Cleaning

    New Plus 42-45-50-55 15.5 LEVEL GAUGE CLEANING 1. With a suitable pliers release the clamp (1 and 4) fixing transparent tube of the level gauge. 2. Take off and remove the transparent tube (3). 3. Remove the red plastic ball (2) .

  • Page 77: Check Hydraulic Delivery

    New Plus 42-45-50-55 15.6 CHECK HYDRAULIC DELIVERY THE CHECK IS CONSIDERED TO BE SUCCESSFUL (THE MACHINE IS PROPERLY CALIBRA- TED) WHEN THE CALCULATED VALUE “Q” CORRESPONDS TO THE VALUE INDICATED ON THE “FLOW CHART” TABLE WITH A ±2.5% TOLERANCE. If the resulting values are different, check the efficiency of the pipes, the fittings, the pressure gauge and the correct positioning of the calibration discs (P11).

  • Page 78: Check Whitout Flowmeter

    New Plus 42-45-50-55 15.6.2 Check whitout flowmeter TESTING OF HYDRAULIC DELIVERY MUST BE MADE WITH THE SPRAYER ON A FLAT SURFACE.THE PROOF IS IN THE DETECTION OF TIME TO PROVIDE A KNOWN QUANTITY CONTENT OF LIQUID IN TANK 1. Disengage the fan (for versions where it is foreseen): see Paragraph 8.1.a.

  • Page 79: Integrative Diagrams

    New Plus 42-45-50-55 INTEGRATIVE DIAGRAMS 16.1 HYDRO-PNEUMATIC DIAGRAM MAIN FLOW TANK PNEUMATIC AGITATION PIPE PRESSURE PLUNGER REGULATOR DELIVERY DELIVERY SPRAY-LINE RINSING TANK PRESSURE CONTROL HEAD ELECTRO-VALVE ROTATING DISC REGULATORS DELIVERY ELECTRICAL Wire PIPE CONTROL PANEL ® Remote Control PNEUMATIC Wire W2...
  • Page 80 New Plus 42-45-50-55 E.P.A. Versions MAIN TANK FLOW PNEUMATIC AGITATION PIPE PRESSURE CONTROL PLUNGER DELIVERY DELIVERY ELECTRO-VALVE SPRAY-LINE RINSING TANK ROTATING DISC HEAD REGULATORS DELIVERY E.P.A. PIPE CONTROL Wire UNIT PNEUMATIC Wire W2 AGITATION NIPPLE FOR FLOWMETER ELECTRICAL MIXING CONNECTION...

  • Page 81: Wiring Diagram

    New Plus 42-45-50-55 16.2 WIRING DIAGRAM Wiring diagram - standard versions Rev.00 - Jan. 2013...
  • Page 82 New Plus 42-45-50-55 Wiring diagram - versions with electric pressure regulator and electric cilinder for sprayhead movements Rev.00 - Jan. 2013...
  • Page 83 New Plus 42-45-50-55 Wiring diagram - upper cannons delivery control panel Rev.00 - Jan. 2013...
  • Page 84 New Plus 42-45-50-55 Wiring diagram - control panel for sprayhead movement (3 electrovalves assembly) Rev.00 - Jan. 2013...

  • Page 85: Noise Level

    New Plus 42 89,0 ± 0,2 New Plus 45 92,4 ± 0,2 New Plus 50 99,4 ± 0,2 New Plus 55 95,4 ± 0,2 New Plus 55 Super 95,4 ± 0,2 New Plus 55 Extra 95.4 ± 0,2 Rev.00 - Jan. 2013...

  • Page 86: Attachment: Declaraton Of Conformity

    New Plus 42-45-50-55 ATTACHMENT: DECLARATON OF CONFORMITY (*) Prevista SOLO per il mercato interno Unione Europea (EU) Rev.00 - Jan. 2013...

  • Page 87: Warranty

    The products which have been modified, repaired, assembled or tampered with by a third party, con- sumption materials and the parts subject to wear and tear are excluded from the warranty. The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all ship- ping and return expenses.
  • Page 88 New Plus 42-45-50-55 Appunti ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 89 New Plus 42-45-50-55 Appunti ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 90 New Plus 42-45-50-55 Appunti ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 91 New Plus 42-45-50-55 WARRANTY CERTIFICATE Copy for the owner (to be kept in the manual “Operation an maintenance instructions”). Owner’s Name: ........................Company Name:........................Address: ..........................City: ..........State: ......Postcode: ......Email: ............Tel. No: ..........Date of Purchase: ........
  • Page 92 The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all shipping and return expenses.
  • Page 93 This warranty is valid only when this registration form is completed and returned, within thirty (30) days from the date of purchase, to the following address: C.I.M.A. S.p.A. - Loc.Molino Quaroni - 27040 Montù Beccaria - (PV) - Italy or sent by fax to the number +39.0385.246637 or by email to: info@cima.it Owner’s Name: ........................Company Name:........................
  • Page 94 The replacements will be made free CIMA S.p.A. works and the buyer will be responsible for all shipping and return expenses.
  • Page 95 Where we are Milano Pavia Stradella Casteggio Piacenza A1BO Voghera Montù Beccaria Zavattarello...
  • Page 96 Loc. Molino Quaroni n.7, Montù Beccaria - PV - (ITALY) Tel. +39.0385.246636 - www.cima.it...

Table of Contents