SEW-Eurodrive DIB Series Operating Instruction
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Engine
  5. DIB Series
  6. Operating instruction
SEW-Eurodrive DIB Series Operating Instruction

SEW-Eurodrive DIB Series Operating Instruction

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Drive Technology Drive Automation System Integration Services
DIB. AC Motors
Edition 06/2020
90791479 / EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DIB Series and is the answer not in the manual?

Questions and answers

Related Manuals for SEW-Eurodrive DIB Series

Summary of Contents for SEW-Eurodrive DIB Series

  • Page 1 Drive Technology Drive Automation System Integration Services DIB. AC Motors Edition 06/2020 90791479 / EN...

  • Page 3: Table Of Contents

    General Information .................... How to use the operating instructions ............Structure of the safety notes ............... Rights to claim under warranty ..............Exclusion of liability ..................Copyright notice ..................Safety Notes ......................Preliminary information................Duties of the user ..................Designated use ................... Transportation / Storage................

  • Page 4: General Information

    Operating Instructions - DIB. AC Motors...

  • Page 5: Rights To Claim Under Warranty

    2019 Operating Instructions - DIB. AC Motors...

  • Page 6: Safety Notes

    Preliminary information Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 7: Designated Use

    The product is intended for use in industrial and commercial systems. In the case of installation in electrical systems or machines, it is prohibited to start the proper operation of the product until it is determined that the machine meets the re- quirements stipulated in the local laws and directives.

  • Page 8: Electric Work

    Electric work 2.5.1 Restrictions of use The following applications are prohibited unless the device is explicitly designed for such use: • Use in potentially explosive atmospheres • Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation Electric work 2.6.1 Carrying out electric work safely...

  • Page 9: Startup/Operation

    In the event of deviations from normal operation, switch the product off. Possible devi- ations are increased temperatures, noise, or vibration, for example. Determine the cause. Contact SEW-EURODRIVE if necessary. Ensure that the terminal box is closed and screwed down before applying the supp ly voltage.

  • Page 10: Motor Structure

    DIB. motors - Basic structure DIB. Motor - Basic structure 3.1.1 Basic structure of DIB.63-180 Oil seal Operating Instructions - DIB. AC Motors...
  • Page 11 DIB. motors - Basic structure 3.1.2 Basic structure of DIB.200-225 Oil seal Operating Instructions - DIB. AC Motors...

  • Page 12: Nameplate, Unit Designation

    3.2.1 IS 12615 3 Ph. INDUCTION MOTOR CM/L-7500131009 M/C NO. P. NO. kW 1.1 FRAME DIBN90S4 TYPE TEFC CONN. RPM 1415 A 4.3/2.5 DUTY S1 WT. kg IN. CLS. F EFF. IE3-84.1 IP55 Brake V 400 Nm 14 Rectifier BG1.5 047470 3.2.2 (Optional)

  • Page 13: Mechanical Installation

    Before you start Ambient temperature according to the name plate Observe section "Designated use" The aforementioned information refers to standard orders. The conditions might be different when you order drives other than the standard. Refer to the order confirmatio n for deviating conditions.

  • Page 14: Hr/Hf Manual Brake Release

    HR/HF manual brake release HR/HF manual brake release 4.3.1 Manual brake release HF Operating Instructions - DIB. AC Motors...
  • Page 15 HR/HF manual brake release 4.3.2 BE11 For BE20-BE30 BE11; BE20-BE30 Operating Instructions - DIB. AC Motors...

  • Page 16: Direct Mounting Of A Motor On A Gear Unit

    Direct mounting of a motor on a gear unit Direct mounting of a motor on a gear unit INFORMATION ® Secure all pinions on the motor or input shaft with Loctite 649 even if a retaining ring is additionally present. If the pinion is already fastened to the shaft, start cleaning the sealing surface (step 6).
  • Page 17 Direct mounting of a motor on a gear unit ® 10. Remove any excess Loctite (see following diagram) from the sealing surface 60 minutes after screwing in at the latest. 22347379211 Sealing the flange surface INFORMATION Always apply the sealant over a large area in narrow places and on the gear units R97, R107, R127, F97 or F107.
  • Page 18 Direct mounting of a motor on a gear unit ® 4.4.2 Selection and use of Loctite Sealant Suitability Batch size Part num- ® Loctite Locking agent for All gear units 50 ml 09120998 pinions All gear units except ® Loctite for R97 –...

  • Page 19: Electrical Installation

    5.1.1 9007203235332235 Operating Instructions - DIB. AC Motors...

  • Page 20: 5.3 Earthing

    Inverter, IviCdata 5.2.1 Inverter, IviCdata VVVF Installation Requirements :- Earthing :- Special high frequency earthing (at customer's end). Type of power cable :- Shielded cables recommended (at customer's end). Cable length between drive motor, along with peak voltage limit for motor insulation:- Safe up to 10 meters.

  • Page 21: Connecting The Motor

    Connecting the motor 5.4 .1 Operating Instructions - DIB. AC Motors...
  • Page 22 Motor connection terminal box 5.4.2 5.4.3 Cable size, Earthing size Tightening Connec on Frame Terminal Connec on Grounding torque Cross Size stud size type Screw size hex nut sec on Solid wire Conductor ≤ 2.5 mm2 2.0 Nm sleeve ≤ 16 mm2 Ring cable lug Solid wire Conductor...

  • Page 23: Frame Wise Bearing Size

    Framewise bearing sizes NDE AC Motor NDE AC Brake Motor DIB. 6201 DIB. 6203-2Z-J-C3 DIB. 6203-2Z-J-C3 DIB. 6205-2Z-J-C3 DIB. 6206 6206-2Z-J-C3 DIB. 6206-2Z-J-C3 DIB. 6208-2Z-J-C3 6208-2Z-J-C3 DIB. DIB. 6209-2Z-J-C3 6211-2Z-J-C3 6210 DIB. DIB. 6314- 6313 - 200/225 Operating Instructions - DIB. AC Motors...

  • Page 24: Connectiing The Brake

    Motor connection terminal box IS/IEC 5.6.1 5.7.1 Operating Instructions - DIB. AC Motors...

  • Page 25: Options

    Options 5.7.2 /TH winding thermostats The thermostats table in centre are connected in series as standard and open when the permitted winding temperature is exceeded. They can be connected in the drive monitoring loop. AC V DC V Voltage U in V Current (cos Φ...

  • Page 26: Rated Rating 4 Pole Constant Torque W/O Force Cooled

    De-rated Rating for 4 Pole constant torque w/o force cooled 5.8 De-rated Rating for 4 Pole constant torque w/o force cooled Torque Ra o 10:1 Speed 50% to 20% to 10% to varia on 100% 100% 100% 4 POLE CLASS F RISE CLASS B RISE STD O/P Frame...

  • Page 27: Startup

    Prerequisites for startup Prior to startup make sure that: • The drive is undamaged and not blocked. • Any transport locks have been removed. • All connections have been made correctly. • The direction of rotation of the motor/gearmotor is correct. –...

  • Page 28: Inspection/Maintenance

    Operating Instructions - DIB. AC Motors...

  • Page 29: Inspection And Maintenance Intervals

    2) 3) DIB.200 - 225 DIB.200 - 225 DIB.63 - 225 DIB.200 - 225 (optional) Operating Instructions - DIB. AC Motors...

  • Page 30: Maintenance For Dib Motors

    Maintenance for DIB. motors Operating Instructions - DIB. AC Motors...

  • Page 31: Inspection/Maintenance For Dib.71-Dib.160 Brakemotors

    Inspection/maintenance for DIB.71-DIB.180 brakemotors Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.1-I DIB.71-DIB. 80 brakemotor - Basic structure Operating Instructions - DIB. AC Motors...
  • Page 32 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.1-ii DIB.90-DIB.132 brake motor - basic structure Operating Instructions - DIB. AC Motors...
  • Page 33 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.1-iii DIB.160-DIB.180 brakemotor - basic structure Operating Instructions - DIB. AC Motors...
  • Page 34 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.2 DIB.71-DIB.180 brakemotor - inspection steps BE05 – 11: Remove the terminal box cover and unfasten the brake cable from the rectifier. BE20 : Loosen locking screws of the brake plug connector [698] and remove plug connector. and remove the endshield.
  • Page 35 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.3 BE05-2 brakes - Basic structure BE1-BE11 brakes (DIB.90-DIB.132) - Basic structure 7.4.4 Operating Instructions - DIB. AC Motors...
  • Page 36 Inspection/maintenance for DIB.71-DIB.180 brakemotors BE20 brakes (DIB.160) - basic structure 7.4.5 7.4.6 BE30 brakes (DIB.180) - basic structure [702] [69] [67] [68] [49] [54] [60] [28] [61] [63] [50]/[276] [66] [28] Closing cap [61] Hex nut [69] Circular spring [49] Pressure plate [63] Pole sheet...
  • Page 37 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.7 Setting the working air gap of BE05-BE30 brakes BE30 brakes". BE30 : Loosen the setting sleeve [67] by turning it towards the rear end-shield. For BE05 – 11: between pressure plate [49] and damping plate [718] For BE20 –...
  • Page 38 Inspection/maintenance for DIB.71-DIB.180 brakemotors BE30 : Tighten the hex nuts [61] until the working air gap is initially 0.05 – 0.1mm larger than the desired setting value (for default values, see chapter "Braking work, working air gap, and brake lining carrier thickness"F or example, with a desired air gap of 0.4 mm, the preset value must be 0.45 –...
  • Page 39 Inspection/maintenance for DIB.71-DIB.180 brakemotors Replacing the brake disk of BE05-BE30 brakes 7.4.8 Forced cooling fan and BE05-BE11 BE20-BE30 : Loosen locking screws of the brake plug connector [698] and remove plug connector. BE11 BE20-BE30 : Remove pressure plate [49] and pole sheet [63] brake disk [68] BE11;...
  • Page 40 Inspection/maintenance for DIB.71-DIB.180 brakemotors 7.4.9 BE30 brakes DIB.90). BE30 brakes 7.4.10 Forced cooling fan and BE05 – 11: Remove the terminal box cover and unfasten the brake cable from the rectifier. BE20-BE30 : Loosen locking screws of the brake plug connector [698] and remove plug connector. BE05-BE30 brakes".
  • Page 41 Inspection/maintenance for DIB.71-DIB.180 brakemotors BE11; BE20; BE30 7.4.11 Forced cooling fan and BE05 – 11: Remove the terminal box cover and unfasten the brake cable from the rectifier. BE20-BE30 : Loosen locking screws of the brake plug connector [698] and remove plug connector. Operating Instructions - DIB.
  • Page 42 Inspection/maintenance for DIB.71-DIB.180 brakemotors BE05-BE20 brakes". BE11; BE20; BE30 Operating Instructions - DIB. AC Motors...
  • Page 43 Inspection/maintenance for DIB.71-DIB.180 brakemotors Replacing the brake of DIB.71-DIB.180 7.4.12 BE11; BE20; BE30 Operating Instructions - DIB. AC Motors...

  • Page 44: Altering The Blocking Direction On Motors With A Backstop

    Altering the blocking direction on motors with a backstop Altering the blocking direction on motors with a backstop 7.5.1 Basic structure of DIB.90–180 motors with backstop [37] Sealing ring [74] Backstop [78] Information sign for direction of rotation [48] Spacing ring [702] Backstop housing [49]...
  • Page 45 Altering the blocking direction on motors with a backstop 7.5.2 Changing the blocking direction Proceed as follows to change the blocking direction: ü The motor and all connected options are disconnected from the power supply. ü The motor is protected against unintended restart. 1.

  • Page 46: Technical Data

    Braking tourques Braking torques The following table shows the possible braking torque combinations for various sizes of the BE05 – 30 brake. WARNING Insufficient or excessive braking torque due to impermissible spring pack. Severe or fatal injuries. • Maintenance work may only be performed by a trained specialist. •...
  • Page 47 Braking tourques Brake Part number Braking torque settings Damping plate Braking torque Type and number of brake springs Purchase order numbers for [718] brake springs Pole sheet [63] Normal [50] Blue [276] White [1312] Normal Blue/white BE20 – – – 13743228 13742485 –...

  • Page 48: Braking Work, Working Air Gap, And Brake Lining Carrier Thickness

    Braking work, working air gap, and brake lining carrier thickness Braking work, working air gap, and brake lining carrier thickness Brake Braking work until Working air gap Brake lining car- maintenance rier min. maximum minimum BE05 0.25 11.0 0.25 11.0 0.25 11.0 0.25...
  • Page 49 Nominal voltage (rated voltage range) of the brake in V (AC or DC). Nominal holding current in A (AC). rms value of the braking current in the sup- ply cable to the SEW-EURODRIVE brake control. Nominal holding current in A (DC) in the brake cable with direct DC voltage...
  • Page 50 Operating Currents 8.3.4 Brakes BE5, BE11, BE20, BE30 BE11 BE20 BE30 Nominal power brake coil in W Inrush current ratio ESV Nominal voltage (rated voltage BE11 BE20 BE30 range) V AC V DC V AC A AC A AC A AC A 60 (57 –...

  • Page 51: Resistors

    The depicted values apply to the standard temperature range of -20 to +40 °C. Deviat- ing resistances may occur in other temperature ranges, especially in case of drives with permitted temperature above +60 °C, or in case of non-ventilated drives, due to modified winding configurations. The values are available from SEW-EURODRIVE on request. 8.4.1 Resistance measurement of Brakes Cut-o ffin the AC circuit...
  • Page 52 Resistors 8.4.2 Brakes BE05, BE1, BE2 BE05, BE1 Nominal power brake coil in W Inrush current ratio ESV Nominal voltage (rated voltage range) V BE05, BE1 AC V DC V 60 (57 – 63) 4.85 14.8 3.60 11.0 120 (111 – 123) 19.4 59.0 14.4...

  • Page 53: Brake Control System

    Resistors 8.4.3 Brakes BE5, BE11, BE20, BE30 BE11 BE20 BE30 Nominal power brake coil in W Inrush current ratio Nominal voltage BE11 BE20 BE30 (rated voltage range) V AC V 60 (57 – 63) 2.20 10.5 1.22 – – 120 (111 – 123) 8.70 42.0 4.90...

  • Page 54: Malfunctions

    Operating Instructions - DIB. AC Motors...

  • Page 55: Motor Malfunctions

    Operating Instructions - DIB. AC Motors...
  • Page 56 Operating Instructions - DIB. AC Motors...

  • Page 57: Brake Malfunctions

    Brake malfunctions Operating Instructions - DIB. AC Motors...

  • Page 58: Malfunctions When Operated With Af Requency Inverter

    Malfunctions when operated with a frequency inverter The symptoms described in section "Motor malfunctions" may also occur when the motor is operated with a frequency inverter. Please refer to the frequency inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the problems. Brake supply voltage should be given seperately and not through inverter.

  • Page 59: Disposal

    Disposal Operating Instructions - DIB. AC Motors...

  • Page 60: Appendix

    10.1 10.1.1 Operating Instructions - DIB. AC Motors...
  • Page 61 10.1.2 The following figure shows the wiring for BG and BGE brake rectifiers for the AC-side Cut-off, as well as the DC and AC side cut-off. Motor protection with /TF or /TH for DIB.63-225 /TF, /TH TF/TH TF/TH Operating Instructions - DIB. AC Motors...

  • Page 62: Address List

    Registered Office Vadodara SEW-EURODRIVE INDIA PRIVATE LIMITED Phone : +91 265 3045200 Assembly Plot No.4, GIDC Por, Fax : +91 265 3045300 Sales Ramangamdi, http://www.seweurodriveindia.com Services Vadodara-391 243, Gujarat, India. salesvadodara@seweurodriveindia.com Assembly Chennai SEW-EURODRIVE INDIA PRIVATE LIMITED Tel : +91 44 37188888 Sales Plot No.
  • Page 63 Indore SEW-EURODRIVE INDIA PRIVATE LIMITED Tel: +91 9752412068 Indore – Madhya Pradesh salesindore@seweurodriveindia.com Jaipur SEW-EURODRIVE INDIA PRIVATE LIMITED Tel. +91 7728896489 salesjaipur@seweurodriveindia.com Cochin SEW-EURODRIVE INDIA PRIVATE LIMITED Tel. +91 98951 30375 House No: 30/1168 A salescochin@seweurodriveindia.com Kaniyampuzha Road Vyttila Post Office Cochin –...
  • Page 64 C/o.SM International (PTE) Ltd, Fax.: +94 (11) 2733043 No.9, Dakshinarama Road, salessrilanka@seweurodriveindia.com Mount Lavina 10370 SriLanka Tiruchirappalli SEW-EURODRIVE INDIA PRIVATE LIMITED Tel. +91 97899 79855 Plot no 27 ,3rd Floor, Gandhi Street, salestrichy@seweurodriveindia.com New Selva nagar, Pon nagar, Trichy-620001 Tamilnadu...
  • Page 68 Chakan Industrial Area Phase – II, www.seweurodriveindia.com Vadodara-391 243, Gujarat, India. Mambakkam Village, Village - Varale, Tal.- Khed, www.sew-eurodrive.com Tel : +91 265 3045200 Sriperumbudur - 602105, Kancheepuram, Dist.- Pune 410 501, Maharashtra, India. Dist.- Chennai,Tamil Nadu, India. Tel : +91 02135 628700...

This manual is also suitable for:

Dibs90s4be2/tf

Table of Contents