Scag Power Equipment V-RIDE SVR61V-29FX Operator's Manual
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Scag Power Equipment V-RIDE SVR61V-29FX Operator's Manual

Scag power equipment lawn mower user manual
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Congratulations on owning a Scag mower! This manual contains the
operating instructions and safety information for your Scag mower. Reading
this manual can provide you with assistance in maintenance and adjustment
procedures to keep your mower performing to maximum efficiency. The
specific models that this book covers are listed on the inside cover. Before
operating your machine, please read all the information enclosed.
© 2010
Scag Power Equipment
Division of Metalcraft of Mayville, Inc.
OPERATOR'S
MANUAL
V-Ride
Model:
SVR61V-29FX
Part No. 03269 Rev. 1
Printed 12/10
Printed in USA

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Summary of Contents for Scag Power Equipment V-RIDE SVR61V-29FX

  • Page 1 The specific models that this book covers are listed on the inside cover. Before operating your machine, please read all the information enclosed. © 2010 Scag Power Equipment Division of Metalcraft of Mayville, Inc. OPERATOR’S MANUAL...
  • Page 2 FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH. • Read this manual completely as well as other manuals that came with your mower. • ALWAYS FOLLOW OSHA APPROVED OPERATION. • DO NOT operate on steep slopes. •...

  • Page 3: Table Of Contents

    Table of Contents SECTION 1 - GENERAL INFORMATION 1.1 INTRODUCTION ...1 1.2 DIRECTION REFERENCE ...1 1.3 SERvICING THE ENGINE AND DRIvE TRAIN COMPONENTS ...1 1.4 SYMBOLS ...2 SECTION 2 - SAFETY INFORMATION 2.1 INTRODUCTION ...3 2.2 SIGNAL WORDS ...3 2.3 BEFORE OPERATION CONSIDERATIONS ...3 2.4 OPERATION CONSIDERATIONS ...4 2.5 MAINTENANCE CONSIDERATIONS &...
  • Page 4 SECTION 6 - ADJUSTMENTS 6.1 PARkING BRAkE ADJUSTMENT ...20 6.2 TRAvEL ADJUSTMENT ...20 6.3 THROTTLE CONTROL AND CHOkE ADJUSTMENTS ...22 6.4 BELT ADJUSTMENTS ...22 6.5 BELT ALIGNMENT ...22 6.6 CUTTER DECk ADJUSTMENTS ...22 6.7 ELECTRIC CLUTCH ADJUSTMENT ...27 6.8 FRONT WEIGHT ADJUSTMENT ...27 6.9 OPERATOR CUSHION ADJUSTMENT ...28 SECTION 7 - MAINTENANCE...

  • Page 5: General Information

    All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 6: Symbols

    SYMBOLS SYMBOL DESCRIPTION Choke Parking Brake On/Start Off/Stop Falling Hazard Fast Continuously Variable - Linear Pinch Point 481039S Hour meter/Elapsed Operating Hours Crush Hazard. Thrown Object Hazard Keep Bystanders Away SYMBOL DESCRIPTION Transmission Spinning Blade 48071S Spring Tension on Idler Thrown Object Hazard Slow Cutting Element - Basic Symbol...

  • Page 7: Safety Information

    Section 2 INTRODUCTION Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment.

  • Page 8: Operation Considerations

    DO NOT allow children to ride or play on the machine, it is not a toy. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades. DO NOT carry passengers. DO NOT operate the machine under the influence of alcohol or drugs.
  • Page 9 Section 2 Start the engine with the operator in the operating position, cutter blades are disengaged, parking brake is engaged, and the neutral lever is in neutral. If the mower discharge ever plugs, shut off the engine, remove the ignition key, and wait for all movement to stop before removing the obstruction.

  • Page 10: Maintenance Considerations & Storage

    Tie the mower down securely using the tie down points located on the front and rear of the machine. See Figure 2-2 and 2-3. Secure using straps, chains, cable, or ropes. Both front and rear straps must be directed down and outward from machine. TIE DOWN POINT Figure 2-2.

  • Page 11: Using A Spark Arrestor

    Section 2 USING A SPARk ARRESTOR The engine in this machine is not equipped with a spark arrestor muffler. It is in violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest covered, brush covered or grass covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws.

  • Page 12: Safety And Instructional Decals

    SAFETY AND INSTRUCTIONAL DECALS Avoid injury from burns - Shut off engine - Allow to cool several minutes - Remove cap slowly - Do not over fill Molded in Fuel Tank WARNING Operation of this equipment may create sparks that can start res around dry vegetation.

  • Page 13: Specifications

    Section 3 ENGINE General Type ...Heavy Duty Industrial/Commercial Gasoline Brand ...Kawasaki Horsepower: (Scag Model SVR61V-29FX) ...29 HP (Engine Model # FX801V) Cylinders ... 2 with Cast-Iron Sleeves Governor ...Mechanical Type with Variable Speed Control Set At 3600 RPM (+/- 100 RPM) Idle Speed: Kawasaki ...

  • Page 14: Cutter Deck

    CUTTER DECk Type ...Out-Front design with anti-scalp rollers Construction ... 10-Gauge Deck Top with 10-Gauge Spindle Support, 7-Gauge (3/16") Deck Skirt True Cutting Width: 61 ...61" (155.0 cm) Cutting Height Adjustment ... Adjustment from, 1-1/2" to 4-1/2" in 1/4"increments Cutter Blades ... 0.197 in. Thick, Milled Edge, Wear Resistant Marbain™ Blade Engagement ...Electric Blade Engagement Clutch with Control Panel Switch Discharge Opening ...

  • Page 15: Operating Instructions

    Section 4 OPERATING INSTRUCTIONS CAUTION Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower. CONTROLS AND INSTRUMENT IDENTIFICATION Before operating the mower, familiarize yourself with all mower and engine controls.

  • Page 16: Safety Interlock System

    Left Steering Control (Figure 4-1). the mower's left wheel when traveling forward or reverse. See Section 4.5 for further details regarding the mower's travel controls. Right Steering Control (Figure 4-1). control the mower's right wheel when traveling forward or reverse. See Section 4.5 for further details regarding the mower's travel controls.

  • Page 17: Ground Travel And Steering

    Section 4 GROUND TRAvEL AND STEERING - IMPORTANT - If you are not familiar with the operation of a machine with lever steering and/or hydrostatic transmissions, the steering and ground speed operations should be learned and practiced in an open area, away from buildings, fences, or obstructions.

  • Page 18: Engaging The Deck Drive (Cutter Blades)

    PUSH FOR PULL BACK NEUTRAL FORWARD FOR REVERSE “N” FOR NEUTRAL LOCK “D” FOR DRIVE Figure 4-2. Forward / Reverse Controls WHILE TRAVELING FORWARD, PULL BACK ON LEFT STEERING CONTROL TO STEER LEFT WHILE TRAVELING FORWARD,PULL BACK ON RIGHT STEERING CONTROL TO STEER RIGHT Figure 4-3.

  • Page 19: Hillside Operation

    Section 4 To disengage the deck drive, push the switch in to the disengage position. Always operate the engine at full throttle to properly maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.

  • Page 20: Moving Mower With Engine Stopped

    If the discharge chute becomes clogged, shut off the engine and remove the ignition key. Using a stick or similar item, dislodge the clogged material. Then resume normal mowing. 4.11 MOvING MOWER WITH ENGINE STOPPED To “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREE- WHEEL position.

  • Page 21: Troubleshooting Cutting Conditions

    Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONDITION STRINGERS - OCCASIONAL BLADES OF UNCUT GRASS Width of Deck SGB020 STREAkING - STRIPS OF UNCUT GRASS IN CUTTING PATH Width of Deck SGB018 STREAkING - STRIPS OF UNCUT GRASS BETWEEN CUTTING PATHS Width Width Deck Deck...
  • Page 22 TROUBLESHOOTING CUTTING CONDITIONS (CONT'D) CONDITION U N E v E N C U T O N F L AT GROUND - WAvY HIGH-LOW APPEARANCE, SCALLOPED CUT, OR ROUGH CONTOUR Width of Deck SGB020 UNEvEN CUT ON UNEvEN GROUND - WAvY APPEARANCE, HIGH-LOW SCALLOPED CUT, OR ROUGH CONTOUR Width of Deck...
  • Page 23 Section 5 TROUBLESHOOTING CUTTING CONDITIONS (CONT'D) CONDITION SCALPING - BLADES HITTING DIRT OR CUTTING vERY CLOSE TO THE GROUND Width of Deck SGB022 STEP CUT - RIDGE IN CENTER OF CUTTING PATH Width of Deck SGB024 SLOPE CUT - SLOPING RIDGES ACROSS WIDTH OF CUTTING PATH Width of Deck...

  • Page 24: Adjustments

    PARkING BRAkE ADJUSTMENT WARNING DO NOT operate the mower if the parking brake is not operable. Possible severe injury could result. The parking brake linkage should be adjusted whenever the parking brake lever is placed in the “ENGAGE” position and the parking brake will allow the mower to move. If the following procedures do not allow you to engage the parking brake properly, contact your Scag dealer for further brake adjustments.
  • Page 25 Section 6 NEUTRAL ADJUSTMENT -NOTE- Neutral has been set by your Scag dealer at the time of set up and normally does not need to be adjusted. If, however, you find that the neutral has come out of adjustment, follow the procedure below.

  • Page 26: Throttle Control And Choke Adjustments

    -NOTE- Before proceeding with this adjustment, be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct. If the tire pressure is not correct, the machine will pull to the side with the lower pressure. If at full speed the mower pulls right, it is an indication that the left wheel is turning faster than the right wheel.
  • Page 27 Section 6 CUTTER DECk LEvEL The cutter deck should be level from side-to-side for proper cutting performance. To check for level, be sure that the mower is on a flat, level surface, the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use.
  • Page 28 CUTTER DECK ADJUSTMENT BOLT CUTTER DECK ADJUSTMENT Figure 6-5. Cutter Deck Pitch Adjustment CUTTER DECk HEIGHT The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge. To check for proper deck height, be sure that the mower is on a flat, level surface, shut off the engine and remove the igition key.
  • Page 29 Section 6 Rotate the cutter blade on the right side of the cutter deck. Position the cutter blade so it is facing "front to back" on the machine. Check the measurement from the floor to the cutter blade tip at the front and rear of the right side blade. If the measurement is not at 3", an adjustment must be made using the cutter deck adjustment lever.
  • Page 30 Custom-Cut Baffle Adjustment Mounting Slot Selected Slot “A” Height (inches) Slot “B” Height (inches) Figure 6-7. Custom-Cut Baffle Adjustment Mounting Hardware Location Hole 1 Hole 2 Hole 3 3-3/4” 4-1/4” 4-3/4” Hole 2 Hole 3 3-1/2” 4” Section 6 Hole 4 5-1/4”...

  • Page 31: Electric Clutch Adjustment

    Section 6 ELECTRIC CLUTCH ADJUSTMENT The electric clutch serves two functions in the operation of the mower. In addition to starting and stopping the power flow to the cutter blades, the clutch also acts as a brake to assist in stopping blade rotation when the PTO is switched off or the operator presence circuit is interrupted.

  • Page 32: Operator Cushion Adjustment

    Additional weight can be added to the front of the machine if needed. See Figure 6-11. Remove the front belt from the machine. Remove the mounting hardware securing the weight(s) to the front of the machine. Add the desired weight to the machine and secure using the recommended hardware.
  • Page 33 Section 6 OPERATOR CUSHION - LOW ADJUSTMENTS OPERATOR CUSHION - HIGH ADJUSTMENTS THREE MOUNTING BRACKET LOCATIONS ONE MOUNTING BRACKET LOCATION Figure 6-12. Operator Cushion Adjustment THREE OPERATOR CUSHION LOCATIONS THREE OPERATOR CUSHION LOCATIONS...

  • Page 34: Maintenance

    MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS HOURS BREAk-IN 100 200 500 (FIRST 10) * Perform these maintenance procedures more frequently under extreme dusty or dirty conditions MAINTENANCE PROCEDURE Check all hardware for tightness Check hydraulic oil level Check belts for proper alignment Check hydraulic hoses for leaks Check engine oil level *Clean mower...

  • Page 35: Lubrication

    Section 7 MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS (CONT'D) HOURS BREAk-IN (FIRST 10) LUBRICATION GREASE FITTING LUBRICATION CHART LOCATION 1 - Caster Wheel Pivot 2 - Caster Wheel Bearings 3 - Brake Actuator Lever 4 - Cutter Deck Spindles 5 - Cutter Deck Pusharms 6 - Cutter Deck Bellcranks PROCEDURE Check hardware for tightness...

  • Page 36: Lubrication Fitting Points

    GREASE FITTING LUBRICATION Lubricant Interval Lithium MP White Grease 2125 (40 Hours/Weekly) Chassis Grease (100 Hours/Bi-weekly) Chassis Grease (200 Hours/Monthly) Figure 7-1. Lubrication Fitting Points Section 7...

  • Page 37: Hydraulic System

    Section 7 HYDRAULIC SYSTEM A. CHECkING HYDRAULIC OIL LEvEL The hydraulic oil level should be checked after the first 8 hours of operation. Thereafter, check the oil after every 200 hours of machine operation or monthly, whichever occurs first. - IMPORTANT - If the oil level is consistently low, check for leaks and correct immediately.

  • Page 38: Engine Oil

    DRAIN PLUG Figure 7-3. Hydraulic Oil Filter C. CHANGING HYDRAULIC OIL FILTER ELEMENT The hydraulic oil filter should be changed after every 500 hours of operation or annually, whichever occurs first. Remove the oil filter element. See Figure 7-3. Properly discard the oil filter element. Fill the new filter with clean oil and install the filter.

  • Page 39: Engine Fuel System

    Section 7 ENGINE FUEL SYSTEM DANGER To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling. A. FILLING THE FUEL TANk Fill the fuel tank at the beginning of each operating day. For EPA Phase 2 (produced prior to 1/1/2011) models, fill to within one (1) inch below the filler neck.

  • Page 40: Engine Air Cleaner

    ENGINE FUEL FILTER Figure 7-6. Fuel Filter ENGINE AIR CLEANER A. CLEANING AND/OR REPLACING AIR CLEANER ELEMENT For any air cleaner, the operating environment dictates the air cleaner service periods. Inspect and clean the air cleaner element after every 100 hours of operation or monthly, whichever occurs first and replace the element if required.

  • Page 41: Cutter Blades

    Section 7 A. CHARGING THE BATTERY Refer to the battery charger’s manual for specific instructions. Under normal conditions the engine’s alternator will have no problem keeping a charge on the battery. If the battery has been completely discharged for a long period of time, the alternator may not be able to recharge the battery, and a battery charger will be required.

  • Page 42: Tires

    Angle Blade Back Do Not Cut In Figure 7-7. Blade Sharpening Check the balance of the blade. If the blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades.

  • Page 43: Body And Deck

    Section 7 7.10 BODY AND DECk CAUTION Do not wash any portion of the equipment while it is hot. Do not wash the engine; use compressed air. After each use, wash the mower and cutter deck. Use cold water and automotive cleaners. Do not use pressure cleaners.
  • Page 44 Section 7 NOTES...

  • Page 45: Illustrated Parts List

    Section 8 ILLUSTRATED PARTS LIST SCAG APPROvED ATTACHMENTS AND ACCESSORIES. Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. Scag approved attachments and accessories: • Mulch Plate (p/n 9288) •...

  • Page 46: 61V Cutter Deck

    61v CUTTER DECk Section 8...
  • Page 47 Section 8 Ref. Part No. Description 04020-09 Nut, 5/8-11 UNC 04001-172 Bolt, Hex Head 1/4-20 x 1" 48926 Tapered Hub 483286 Pulley, 6.32 O.D. (61V) 04021-09 Nut, 3/8-16 Elastic Stop 484197 Belt, Cutter Deck (61V) 424615 Bracket, Belt Guide 04043-04 Flatwasher, 3/8-.391 x .938 x .105 HD 424367 Dust Shield...

  • Page 48: Svr-61V Cutter Deck Controls

    SvR-61v CUTTER DECk CONTROLS 18 16 Section 8...
  • Page 49 Section 8 SvR-61v CUTTER DECk CONTROLS Ref. Part No. Description 481625-01 Knob w/Stud 491616 Belt Cover w/Decals (61V) 452063 Arm Weldment, RH 04021-07 Nut, Elastic Stop 1/2-13 43806 Spacer 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2" 04001-74 Bolt, Hex Head 1/2-13 x 3" 04019-04 Nut, Serrated Flange 3/8-16 04001-20...

  • Page 50: Svr-61V Sheet Metal Components

    SvR-61v SHEET METAL COMPONENTS 26 35 Section 8...
  • Page 51 Section 8 SvR-61v SHEET METAL COMPONENTS Ref. Part No. Description 462240 Instrument Panel w/Decal 04001-06 Bolt, Hex Head 1/4-20 x .63 481625-01 Knob w/Stud 491616 Belt Cover w/Decals - 61V 425504 Bracket, Oil Cooler - 48V & 52V Only 04019-02 Nut, Serrated Flange 1/4-20 42392 Battery Cover...

  • Page 52: Svr-61V Steering Controls

    SvR-61v STEERING CONTROLS SVR-36A SVR-48V SVR-52V SVR-36A Section 8 2011 SVR Steering Controls...
  • Page 53 Section 8 SvR-61v STEERING CONTROLS Ref. Part No. Description 484093 Knob, Soft Touch 04020-12 Nut, Jam 3/8-16 452118 Handle Weldment 483601 Spring, Neutral Lever 04050-05 Flatwasher, 3/8-.406 x .812 x .065 04009-11 Bolt, Shoulder 3/8 x 1" 04009-14 Bolt, Shoulder 3/8 x .375 452117 Lock Weldment, Neutral 04021-08...

  • Page 54: Svr-61V Fuel System - Epa Phase 2

    Section 8 SvR-61v FUEL SYSTEM - EPA PHASE 2 (models produced prior to 1/1/2011) TO FUEL FILTER...
  • Page 55 Section 8 SvR-61v FUEL SYSTEM - EPA PHASE 2 (models produced prior to 1/1/2011) Ref. Part No. Description 483617 Fuel Hose, 1/4" ID (order by inch) 48059-01 Clamp, Fuel Hose 462205 Fuel Tank Assembly - SVR-61V 483896 Valve, Fuel Shut Off 482571 Bushing, .56 Dia.

  • Page 56: Svr-61V Fuel System - Epa Phase 3

    SvR-61v FUEL SYSTEM - EPA PHASE 3 (models produced after to 1/1/2011) To Engine Purge Port Tank Purge TO FUEL FILTER Section 8...
  • Page 57 Section 8 SvR-61v FUEL SYSTEM - EPA PHASE 3 (models produced after to 1/1/2011) Ref. Part No. Description 483617 Fuel Hose, 1/4" ID (order by inch) 48059-01 Clamp, Fuel Hose 462300 Fuel Tank Assembly - SVR-61V 483896 Valve, Fuel Shut Off 482571 Bushing, .56 Dia.

  • Page 58: Svr-61Vhydraulics And Engine Components

    SvR-61vHYDRAULICS AND ENGINE COMPONENTS Section 8...
  • Page 59 Section 8 SvR-61v HYDRAULICS AND ENGINE COMPONENTS Ref. Part No. Description 484219 Engine, 29hp Kawasaki FX 484317 Cooler, Transmission (61V) 48136-13 Clamp, .69 Max Dia. 48136-05 Clamp, .87 Max Dia. 48811 Hose, 3/8 Pushlock (order by inch) 482839 Heatshield, Flexible 48351 Hose, 1/2 Pushlock (order by inch) 462176...

  • Page 60: Electrical System

    Section 8 ELECTRICAL SYSTEM...
  • Page 61 Section 8 Ref. Part No. Description 462240 Instrument Panel w/Decal 483957 Switch, PTO - 10 Amp 48798 Key Switch 48017-03 Lockwasher, 5/8" Internal Tooth 48017-04 Nut, 5/8-32 Special 462069 Key Chain w/ Keys 483609 Key w/Shroud 483976 Choke Control, SVR 483975 Throttle Control, SVR 04003-43...

  • Page 62: Replacement Decals And Information Plates

    REPLACEMENT DECALS AND INFORMATION PLATES Hea vy- Duty Comm e rcial __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ Section 8 481971...

  • Page 63: Replacement Decals And Information Plates

    Section 8 REPLACEMENT DECALS AND INFORMATION PLATES Ref. Part No. Description 483402 Decal, Warning - Belt Cover 483405 Decal, Warning 483961 Decal, Belt Cover 483201 Decal, 61V 483407 Decal, Spinning Blades 48404 Decal, Metalcraft - Made in USA 483977 Decal, Height-of-Cut 483406 Decal, Warning - Knives 481971...

  • Page 64: Svr Electrical Schematic

    SvR ELECTRICAL SCHEMATIC YEL W/RED STRIPE HOURMETER BLACK NEUTRAL INTERLOCK WHITE GREEN GREEN 20 AMP FUSE YELLOW YELLOW 20 AMP FUSE RED W/WHITE STRIPE WHITE BRAKE INTERLOCK SWITCH GROUND SWITCH YEL W/RED STRIPE WHITE SWITCH GREEN BLUE BLACK GREEN GREEN BLACK W/RED STRIPE WHITE YELLOW...

  • Page 65: Limited Warranty - Commercial Equipment

    Cutter decks are warranted against cracking for a period of three (3) years. (parts and labor 1st and 2nd year; parts only 3rd year.) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request compo- nents for evaluation.

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