Page 1: Table Of Contents
Operating Instructions BA85308 Status 46/04 HBP530A-CNC Table of Contents Safety Machine Hazards Explanation of Symbols Qualified Personnel Proper Operation The Workplace Location of the Operating Instructions Emergency Stop Common safety regulations Noise Installation Transport Foundation Electrical connections Instruction for use...
Page 2 Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4.15 Laser (optional equipment) 4.16 Material shaking conveyor (specific equipment) 4.17 Cutting control unit (optional equipment) 4.18 Auto - Feed - Control (AFC) (optional equipment) 4.18.1 Cutting parameter 4.18.2 Materials 4.18.3 Material width 4.19...
Page 3 Operating Instructions BA85308 Status 46/04 HBP530A-CNC 5.7.1.3 Material input (page 57) 5.7.1.4 Modem Settings (page 56). 5.7.1.4.1 Initialisation ..................66 5.7.1.4.2 Recall number .................. 67 5.7.1.4.3 Start modem operation at BT 41 ............. 67 5.7.2 Password (page 25) Overview BT41 Screen display Password level 5.7.3...
Page 4 Operating Instructions BA85308 Status 46/04 HBP530A-CNC Fault messages Safety device/guards Wheel cover Motor overloads Band slip monitor Breakage band control Band deflection monitor (Specific equipment) Coolant flow monitor (Specific equipment) Coolant level monitor (Specific equipment) Band location monitor (Specific equipment) Protective fence (Specific equipment) 9.10...
Page 5 Operating Instructions BA85308 Status 46/04 HBP530A-CNC 14.6 Commissioning 14.6.1 Net air connection 14.7 Maintenance / maintains 14.7.1 Automatic condensate emptying 14.7.2 Manual condensate emptying 14.7.3 Sintered stainless steel filter cleaning 14.7.4 Oil container strainer cleaning 14.7.5 Sprayoil-lead/micropump bleeding 14.8 Disturbance Central Lubrication System (Special Equipment) 15.1...
Page 6: Safety
Operating Instructions BA85308 Status 46/04 HBP530A-CNC DISCLAIMER: Please note that the following is a translation from the German original. While every endeavour has been made to provide a complete and faithful translation, in the case of litigation the original text shall prevail.
Page 7: Proper Operation
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 1.4 Proper Operation The sawing machine described herein is intended solely for the sawing of metal and metal- related materials within the capacity dimensions outlined in the data sheet. Consultation should be taken with the manufacturer before sawing any other material. This machinery must only be used in an explosion-safe environment.
Page 8: Location Of The Operating Instructions
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 1.6 Location of the Operating Instructions The Operating Instructions should be kept on hand in the vicinity of the machine at all times. Important! Damage caused as a result of non-adherence to the Operating Instructions is not covered under warranty.
Page 9: Noise
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 1.9 Noise Bandsaws generate a noise level of approx. 75 dB(A), measured at the workplace with the machine in idle running. When the saw band enters the cut, noise levels can increase depending on the grade and shape of the material being sawn.
Page 10: Installation
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 2 Installation 2.1 Transport The machine can be suspended for transporting by boreholes at the machine column. By the transport with the fork truck it is to look for a continues weight distribution on both forks.
Page 11: Instruction For Use
The dimensions of the saw band is to find out in the cover. For economical sawing we recommend Behringer-HSS-Bimetal Saw bands with variable tooth pitch. A relation of working length to tooth pitch is shown in the below chart :...
Page 12: Operation
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4 Operation A T T E N T I O N R I S K O F A C C I D E N T! Never grip during a switched on machine in the clamping zone and in the...
Page 13: Saw Frame
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4.3 Saw frame For lifting and lowering the sawframe it is necessary to actuate the function key “SR lift / lower” (for “lifting” 2-hand operation). The sawframe is to lower so deep until the button behind the sawband touches the sawing material.
Page 14: Saw Drive
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4.5 Saw drive Before starting the sawing operation, the material must be clamped through the material gripper (point 5.4.1). By pressing the function key “SA on/off” the sawdrive is switched on (for “saw on” 2-hand operation).
Page 15: Spray Cooling Unit (Optional Equipment)
Technical hint take a look at appendix. 4.8.3 Temperature range The coolant used by company Behringer is determined for a regular temperature range. Under specific conditions (temperature below 0° C) w e recommend to use a suitable coolant.
Page 16: Supply Carriage
BA85308 Status 46/04 HBP530A-CNC 6. Lay on a new saw blade. Here it is for a simple assembly the saw blade to hold tied at the driving side with the saw blade tension spring number 18; page 1a. To introduce the saw blade into the carbide guides and the roller guides number 11 and 15;...
Page 17: Roller Train
Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4.13 Roller train If the machine is complemented with a infeed and outfeed roller train, the roller trains with the specific two stage switches can be moved forward and backward slowly or fast. Therefore the sawband is to lift over the material top edge. The sawed cuttings can also shipped away if the sawframe is lifted down.
Page 18 Under AFC it is to understand a control unit for automatical adjustment of the feed and the cutting velocity corresponding of the entered material width and material group. The sawing materials are to select from the BEHRINGER material chart. After starting the saw drive the feed and blade velocity are insert corresponding to the chart reference values from the control unit.
Page 19 Operating Instructions BA85308 Status 46/04 HBP530A-CNC 4.19 Cope devise (optional equipment) This devise serves for coping the material during manual operation. Manual cope: Adjusting the coping height with a ruler at the saw frame. Electronical cope: Entering the coping height at the operation panel at page 27 “common sawing”...
Page 20 Terminal BT - 41 EHRINGER Terminal description The BEHRINGER BT-41 terminal controls the entire machine and allows the machine specific data (machine constants), and the power parameters for the sawing process to be programmed. Additionally, faults are displayed on screen with descriptions to inform the operator of the machine status.