GBC MOTORIZED PIPE 8 Instruction Manual
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GBC MOTORIZED PIPE 8 Instruction Manual

GBC MOTORIZED PIPE 8 Instruction Manual

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INSTRUCTION MANUAL
MOTORIZED PIPE 8
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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  • Page 1 INSTRUCTION MANUAL MOTORIZED PIPE 8 G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE INDEX Presentation of the company and introduction to the Instruction Manual Warranty General Clauses Intended Use Of The Machine Technical Data Machine Standard Equipment Safety Prescriptions Transport recommendations Machine Stability Workplace Positioning...
  • Page 3 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE PRESENTATION OF THE COMPANY AND INTRODUCTION TO THE INSTRUCTION MANUAL G.B.C. Industrial Tools S.p.A. is known worldwide for the quality of its machines and accessories for pipe cutting and beveling procedures of any sort and plate beveling machines.. The Headquarters are located in Torbiato di Adro (BS) where are currently operating the General Management, the sales de-department, as well as the main workshop and the shipping department.
  • Page 4 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE WARRANTY GENERAL CLAUSES G.B.C. Industrial Tools S.p.a. guarantees the reliability of the machine and its conformity to the specifi- cations herewith reported. The warranty covers the machine in its whole for a time period of one year from the shipment date (ref.
  • Page 5 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE INTENDED USE OF THE MACHINE The machine shown in the drawing is intended to be used for cutting pipes with small diameters which are workable with this unit. The pipe is loaded in the machine and locked in the jaw vice.
  • Page 6 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE TECHNICAL DATA ELECTRIC 80 ÷ 230 OD Locking Range 2 ÷ 10 Pipe Thickness 170 ÷ 300 Idle Speed gg/min Electric Motor Power Hp (W) 2200 Tension Volt 110/230 Frequency...
  • Page 7 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MACHINE STANDARD EQUIPMENT The machine is supplied with:  N° 3 blades  Lubricant Bottle and Brush  20-22mm Double Opened End Wrench  19mm Double Ended bi-hex Tubular Wrench ...

  • Page 8: Safety Prescriptions

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE SAFETY PRESCRIPTIONS SAFETY PRESCRIPTIONS SAFETY PRESCRIPTIONS G.B.C. Industrial Tools S.p.A. designs and assembles its machines in strict compliance with the safety regulations provided by the applicable EC directives and by the Italian laws regulat- ing this matter.
  • Page 9 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Using properly the safety gear entails the only risks to be generated by the user’s system and not by inborn de- fects of our machines. 1. Always wear gloves and goggles during every operation 2.

  • Page 10: Machine Stability

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MACHINE STABILITY MACHINE STABILITY MACHINE STABILITY Considering the mass of the machine no particular problem has been detected in regard to the operator safety. WORKPLACE WORKPLACE WORKPLACE By always using both hands for operating the machine, the operator is unable to reach the bevelling tools as the unit would suddenly stop –...

  • Page 11: Machine Setup

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MACHINE SETUP MACHINE SETUP MACHINE SETUP After the machine has been removed from its packaging, position it on top of a working bench as shown in the picture. Once found a satisfactory position fix it in place with N° 4 M16 nuts with suitable length (not included).
  • Page 12 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Take the rotation motorized kit out of the package and place it on the workbench as shown in the above picture. Insert the motorized kit in the shaft seat, and once the position is definitely chosen, fix it in place with the 4 screws supplied with the lit itself.
  • Page 13 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Plug the connection cable of the motor into the control pane socket as shown in the above picture, subsequently plug the machine to the electric grid. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 –...
  • Page 14 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MACHINE SETUP MACHINE SETUP MACHINE SETUP Rotate the blade guard as shown in the picture. Unscrew the locking nut with a counter-clockwise movement using the wrench supplied with the machine.
  • Page 15 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Install the milling tool suitable for the job making sure it is well greased for a better grip, paying attention to the direction of the cutting teeth which must be exactly as shown in the picture.
  • Page 16 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE By rotating the hand wheel, position the machine in correspondence of the desired diameter of the pipe to be worked , in a scale value included between 80 and 230mm. The gauge ap- plied on the side of the machine will grant you the maximum accuracy.
  • Page 17 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Turn counter-clockwise the knob located on the upper front part of the machine to release the cut point indicator. Now push the pipe into the machine until the cut point desired gets perpendicular to the cut point indicator.

  • Page 18: Machine Startup

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MACHINE STARTUP CONTROLS 1 - Reverse Rotation 2 - Speed Rotation Knob 3 - START e STOP Button 4 - EMERGENCY STOP 5 - Blade Speed Regulator G.B.C.
  • Page 19 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE N.B. Apply some lubricant on the blade with the brush before starting the machine when possible. Start the machine by pressing the green button ―START‖ shown in the above picture. Adjust the blade speed according to the material and wall thickness of the pipe you are cutting by acting on the blade speed knob located at the base of the motor as shown above.
  • Page 20 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE The machine speed rotation can be adjusted during the cutting operation by acting on the SPEED ROTATION knob as shown above. As soon as the cut is done, therefore the machine has completed the entire revolution. Press the red ―Stop‖...
  • Page 21 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE In case of any problem during the working process press the EMERGENCY STOP button to stop the machine. If necessary press ―REVERS ROTATION‖ to unjam the machine if necessary. G.B.C.

  • Page 22: Manual Setup

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE MANUAL SETUP In case you want to cut manually you will have to pull out the knob indicated by the arrow in the above picture until the shaft is disengaged. Now you can begin the manual cutting operation by rotating the machine on its axis as shown in the above pic- ture.
  • Page 23 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE To reset the machine in automatic rotation configuration you will have to move the pin (A) in the direction of the arrow and at the same time push the know (B) inward . G.B.C.
  • Page 24 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Esecuzione smusso Inserire fresa da smusso prestando attenzione che la parte inclinata sia rivolta verso l’interno della macchina. Inserita la fresa avvitare in senso orario il dado di bloccaggio serrandolo fino in fondo.
  • Page 25 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Ruotare il volantino superiore e posizionare l’asta graduata in corrispondenza del diametro desiderato da lavorare (range di bloccaggio 80 e 230mm) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 26 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Svitare in senso antiorario il volantino frontale e posizionare far scendere il cuneo di riferimento sul tubo fino alla misura del taglio desiderata e bloccare il volantino . Bloccare il tubo sul punto di taglio serrando a fondo la vite della morsa con la chiave in dotazione.
  • Page 27 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Prima di procedere si consiglia di oliare opportunamente la fresa con olio e pennello in dotazione Accendere la macchina con il pulsante START (vedi figura) e iniziare ad eseguire lo smusso finché...
  • Page 28 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Bloccare il corpo fresa avvitando in senso orario il grano con la chiave in dotazione. Agendo sulla manopola “SPEED ROTATION” riprendere la lavorazione eseguendo 1 giro e 3/4 per completare lo smusso e riportando la macchina nella posizione ini- ziale come precedentemente illustrato.
  • Page 29 PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE Riposizionate la macchina come nella fase iniziale della lavorazione e sbloccate il grano precedentemente bloccato. Verificare prima di procedere ad un'altra lavorazione che la macchina sia posizio- nata correttamente nella sua sede di inizio lavoro.

  • Page 30: Ordinary Maintenance

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE ORDINARY MAINTENANCE ORDINARY MAINTENANCE ORDINARY MAINTENANCE We suggest to perform a service c/o G.B.C. Industrial Tools S.p.A. premises every 400 hours working cycles. PERIODICAL CHECKS PERIODICAL CHECKS PERIODICAL CHECKS ...

  • Page 31: Troubleshooting

    PIPE 8 Original Instructions—rev.2014—in compliance with § 1.7.4 of the Machinery Directive 2006/42/CE TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING The machine does not run : Check the power supply is connected and suitable in regard to the motor power consumption. The machine does not cut. Check the conditions of the cutting blade and ensure the pipe you are trying to cut does not require special tools to be worked.

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