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CENTRA-R 60/120 -US
Operator Manual

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Summary of Contents for ELGA CENTRA-R 60 US

  • Page 1 CENTRA-R 60/120 -US Operator Manual...
  • Page 3 Publication ref: MANU40596 Version 2 – 01/16 ELGA LabWater is a trading name of VWS (UK) Ltd. ELGA® is the global laboratory water brand name of Veolia Water. ELGA®, PURELAB®, MEDICA® and CENTRA® are trademarks of ELGA LabWater. Minncare is a trademark of Minntech Corporation.
  • Page 4: Table Of Contents

    ELGA CENTRA-R 60/120 US Operator Manual TABLE OF CONTENTS INTRODUCTION ..............4 Use of this Manual ............4 Customer Support ............4 Health and Safety Notes ..........4 Electricity ..............4 Pressure ..............4 Sanitization Chemicals ..........4 Control of Substances Hazardous to Health (COSHH)4 Consumables ..............
  • Page 5 ELGA CENTRA-R 60/120 US Operator Manual TECHNICAL SPECIFICATION ........... 42 WARRANTY / CONDITIONS OF SALE ......44 USEFUL CONTACT DETAILS ........... 45 Page 3 CENTRA-R 60/120 US MANU40596 Version 02 01/16...
  • Page 6: Introduction

    1. INTRODUCTION Use of this Manual ELGA LabWater strives to produce manuals that are as simple and accurate as possible. However, should you feel they can be improved in any way please email us at info@elgalabwater.com. This manual guides you through the installation, commissioning and basic operation of the CENTRA-R 60/120 US allowing you to obtain a guaranteed supply of purified water to meet your requirements.
  • Page 7: Consumables

    Service Life is an estimate only, and will depend on the application and feed water quality. Care should be taken to order the correct consumable items. ** Optional - Consumables not fitted as standard. Fit only after consultation with ELGA Technical Support. Page 5 CENTRA-R 60/120 US MANU40596 Version 02 01/16...
  • Page 8: Installation And Commissioning

    Installation The unit is supplied with a quick start manual that allows the unit to be quickly installed and commissioned. It is recommended that a trained ELGA representative carry out the installation of the product. Commissioning The unit is supplied with the software set in a commissioning mode that must be completed before being used to supply the application.
  • Page 9: Controls

    Mute Alarm Control Panel Down CAUTION! If the Master Key is lost a new Key can only be programmed by an ELGA Service Engineer. User Recognition Keys Your unit is supplied with the following User keys: Master Key (Black) 1off...
  • Page 10: System Preferences

    ELGA CENTRA-R 60/120 US Operator Manual 3.2 System Preferences When the CENTRA-R 60/120 US unit is started for the first time after completing the commissioning routine the following steps should be carried out to set up your choices: Note: Your choices can be changed and implemented during normal operation.
  • Page 11 ELGA CENTRA-R 60/120 US Operator Manual Step 3 - Date (screen 019) The date is used to initiate change reminders, the date will appear on printed records. PRESS to edit date PRESS ✔ to proceed to Step 4.  ...
  • Page 12 ELGA CENTRA-R 60/120 US Operator Manual Step 6 - Uncompensated water quality (screen 024) A U will indicate an uncompensated resistivity or conductivity reading (recirculation loop only) in the normal process screen. Note: This screen is only applicable when a Labpure L1 Cartridge (LC187) is installed.
  • Page 13 ELGA CENTRA-R 60/120 US Operator Manual Step 9 - Purification cartridge purity alarm settings QS3 (screen 040) This screen is used to select the value at which the product water purity alarm will activate. The alarm does not stop the unit and will automatically reset if the purity level recovers.
  • Page 14 ELGA CENTRA-R 60/120 US Operator Manual Step 12 - Continuous operation (screen 029) Continuous operation may be required in particular circumstances or when demand for water fluctuates. CAUTION During long periods of continuous operation and low usage the water temperature will rise.
  • Page 15 ELGA CENTRA-R 60/120 US Operator Manual Step 14 - Operational days selection (screen 031) Select the days that the PURELAB 7000 is required to operate by highlighting the relevant box. Monday = 1, Sunday = 7 PRESS to enter selection screen PRESS ✔...
  • Page 16 ELGA CENTRA-R 60/120 US Operator Manual Step 17 - Feed Water Quality (screen 034) An indication of the RO performance can be obtained using a calculation of ionic rejection in which the conductivity of the permeate is compared to that of the feedwater.
  • Page 17 ELGA CENTRA-R 60/120 US Operator Manual Step 20 - Programming of User Keys (screen 037) During the life of the CENTRA-R 60/120 US you may need to delete or add User keys to prevent or allow access to user choices. This feature is only available to the Master key holder.
  • Page 18: Setting Consumable Replacement Reminders

    ELGA CENTRA-R 60/120 US Operator Manual 3.3 Setting Consumable Replacement Reminders Step 1 - Enter consumable replacement timer set-up ENSURE process is OFF. PRESENT Master Key and PRESS button to enter the Consumable Timer set-up. Step 2 - Labpure L1 replacement date (Optional) Note: This screen is only applicable when a Labpure L1 Cartridge (LC187) is installed.
  • Page 19 ELGA CENTRA-R 60/120 US Operator Manual Step 4 – UV lamp replacement date PRESS button to reset UV lamp replacement date PRESS ✔ to accept replacement date and proceed to Protek L1 / L2 replacement. PRESS ✔ confirm that resetting is required PRESS ✗...
  • Page 20 ELGA CENTRA-R 60/120 US Operator Manual Step 7 - Sanitization reminder PRESS button to reset Sanitization reminder date PRESS ✔ to accept reminder date and complete settings. PRESS ✔ confirm that resetting is required PRESS ✗ to abort reset. PRESS ✔ .
  • Page 21: Operation

    ELGA CENTRA-R 60/120 US Operator Manual 4. OPERATION Night service/Operational day (screen 030) Refer to Section 3.2 - Steps 13 and 14. Your CENTRA-R can be programmed to operate on specific days between selected times. This is to optimize the efficiency of the unit and to minimize any rise in water temperature.
  • Page 22: Maintenance

    ELGA CENTRA-R 60/120 US Operator Manual 5. MAINTENANCE An approved supplier or distributor should carry out any maintenance work not included in this manual. Note: Disposal of all end of life consumable items should be in accordance with local statutory regulations.
  • Page 23: Installing An Optional Labpure L1 Purification Cartridge (Lc187)

    ELGA CENTRA-R 60/120 US Operator Manual Installing an optional Labpure L1 purification cartridge (LC187)  The system is designed so that it can be upgraded to include further water purification technology that will improve the purity of water produced. ENSURE process is OFF and ISOLATE power.
  • Page 24: Replacing Labpure L1 Purification Cartridge (Lc187)

    ELGA CENTRA-R 60/120 US Operator Manual Replacing Labpure L1 purification cartridge (LC187)  When the purity of water from the unit starts to deteriorate.  When indicated by the consumable alarm or after a maximum of six months. 1. ENSURE process is OFF and ISOLATE power.
  • Page 25: Installing An Optional Micro Filter (Lc204)

    ELGA CENTRA-R 60/120 US Operator Manual Installing an optional Micro filter (LC204)  The system is designed to be upgraded to include further water purification technology. 1. OPEN front doors and LOCATE by-pass block (4). 2. LIFT wing (1) and rotate anti-clockwise.
  • Page 26: Replacing Micro Filter (Lc204)

    ELGA CENTRA-R 60/120 US Operator Manual Replacing Micro filter (LC204) The Micro Filter (MF) should be replaced in the following circumstances:  When indicated by the consumable alarm.  After a maximum of 6 months use.  Product water bacterial or content is too high.
  • Page 27: Replacing Ultraviolet Lamp (Lc118)

    ELGA CENTRA-R 60/120 US Operator Manual Replacing Ultraviolet lamp (LC118) The Ultraviolet (UV) lamp should be replaced in the following circumstances:  When indicated by the consumable alarm.  After a maximum of 12 months use. WARNING! UV-C RADIATION HARMFUL TO THE EYES AND SKIN.
  • Page 28: Replacing Protek L1 Or L2 Pre-Treatment Cartridge (Lc175 / Lc177)

    ELGA CENTRA-R 60/120 US Operator Manual Replacing Protek L1 or L2 pre-treatment cartridge (LC175 / LC177) The replacement frequency of the pre-treatment cartridge is dictated by the purity of the feed water. It should be replaced in the following circumstances: ...
  • Page 29: Replacing E - Cartridge (Lc181)

    ELGA CENTRA-R 60/120 US Operator Manual Replacing E - cartridge (LC181) The E - cartridge should be replaced:  When indicated by the alarm. 1. ENSURE process is OFF and ISOLATE power. 2. OPEN front doors and LOCATE E - cartridge as shown.
  • Page 30: Sanitization

    ELGA CENTRA-R 60/120 US Operator Manual 6. SANITIZATION Liquid sanitization 6.1.1 RO Sanitization RO sanitization should be completed on a regular basis or if water quality deteriorates. WARNING! ALWAYS WEAR RUBBER GLOVES, APRON AND FACEMASK. DO NOT BREATHE FUMES OR ALLOW TO COME IN CONTACT WITH SKIN EYES.
  • Page 31 ELGA CENTRA-R 60/120 US Operator Manual PRESS ✓ to enter sanitization process. Sanitization selection screen PRESS ✓ to enter RO sanitization. Enter RO sanitization UNSCREW lid on the left of the unit. MEASURE out 50ml of Minncare Cold Sterilant and SLOWLY POUR into the break tank.
  • Page 32 ELGA CENTRA-R 60/120 US Operator Manual 8. PRESENT GREEN sanitization key to confirm that the chemical has been added. Confirmation sterilant is added The system now enters a period of automatic sanitization lasting approximately 1 hour. Once the step within the sanitization is complete the unit will stop and show date re-set.
  • Page 33: Recirculation Sanitization

    ELGA CENTRA-R 60/120 US Operator Manual 6.1.2 Recirculation Sanitization ISOLATE application and ensure the process is OFF. PRESENT GREEN sanitization key to reader. Present the sanitization key 3. PRESS ✓ to enter sanitization process. Sanitization selection screen 4. PRESS to show recirculation sanitization icon.
  • Page 34 ELGA CENTRA-R 60/120 US Operator Manual 6. REMOVE Labpure L1 (LC187) if installed and fit by- pass block (LA698). 7. PRESS to allow the system to empty/fill the reservoir. The system will stop when the level reaches approximately 10 liters.
  • Page 35 ELGA CENTRA-R 60/120 US Operator Manual 12. The system now enters a period of automatic sanitization lasting approximately 2 hours. Once this stage is complete the unit will go straight into process and continue to fill the recirculation reservoir. RO sanitization process steps 13.
  • Page 36: Tablet Sanitization

    ELGA CENTRA-R 60/120 US Operator Manual Tablet sanitization 6.2.1 RO Sanitization RO sanitization should be completed on a regular basis or if water quality deteriorates. WARNING! ALWAYS WEAR RUBBER GLOVES, APRON AND FACEMASK. DO NOT BREATHE FUMES OR ALLOW TO COME IN CONTACT WITH SKIN EYES.
  • Page 37 ELGA CENTRA-R 60/120 US Operator Manual PRESS ✓ to enter RO sanitization. CAUTION! ENSURE CORRECT DOSAGE OF CHEMICAL IS USED Enter RO sanitization Tablet cutter for cutting EfferSan ™ tablets UNSCREW the large white lid on the left of the unit.
  • Page 38: Recirculation Sanitization

    ELGA CENTRA-R 60/120 US Operator Manual 10. The system now enters a period of automatic sanitization lasting approximately 1 hour. Once the step within the sanitization is complete the unit will stop and show date re-set. RO sanitization process steps 11.
  • Page 39 ELGA CENTRA-R 60/120 US Operator Manual 3. PRESS ✓ to enter sanitization process. Sanitization selection screen 4. PRESS to show recirculation sanitization icon. 5. PRESS sanitization ✓ to select recirculation. Enter RO sanitization Page 37 CENTRA-R 60/120 US MANU40596 Version 02 01/16...
  • Page 40 ELGA CENTRA-R 60/120 US Operator Manual 6. REMOVE Labpure L1 (LC187) if installed and fit by- pass block (LA698). 7. PRESS to allow the system to empty/fill the reservoir. The system will stop when the level reaches approximately 10 liters.
  • Page 41 ELGA CENTRA-R 60/120 US Operator Manual 13. The system now enters a period of automatic sanitization lasting approximately 2 hours. Once this stage is complete the unit will go straight into process and continue to fill the recirculation reservoir. RO sanitization process steps 14.
  • Page 42: Trouble Shooting

    (fitted to the inside of the door of the CENTRA-R). If the unit cannot be repaired using the information shown, please call your local ELGA LabWater representative (See Section 11 - Useful Contact Details). ALWAYS ENSURE THAT THE MAINS POWER SUPPLY IS ISOLATED BEFORE...
  • Page 43: Key To Control Panel

    ELGA CENTRA-R 60/120 US Operator Manual 8. KEY TO CONTROL PANEL ICON DESCRIPTION ICON DESCRIPTION Accept Night Add chemical to break tank Option OFF Add chemical to reservoir Option ON Auto restart Output Bell Recirculate Calibration point Reset Cancel Sanitization key...
  • Page 44 Note: If feedwater purity is variable or values are outside any of the above ranges, additional pre-treatment is recommended to be installed in the feedwater supply to the unit. If in doubt seek advice from Technical Support at ELGA LabWater. DIMENSIONS and WEIGHTS 820 mm (32.8”)
  • Page 45 * Fitted with UV and optional deionization cartridge and micro filter. ** System to be regularly sanitized and installed following ELGA LabWater installation design guidelines. As part of our policy of continual improvement we reserve the right to alter the specifications given in this document.
  • Page 46 CENTRA-R 60/120 US Operator Manual 10. WARRANTY / CONDITIONS OF SALE ELGA LabWater is a trading name of VWS (UK) Ltd. General Limited Warranty VWS (UK) Ltd. warrants the products manufactured by it against defects in materials and workmanship when used in accordance with applicable instructions for a period of one year from the date of shipment for the products.
  • Page 47 +44 (0) 203 567 7300 Fax: +44 (0) 203 567 7205 E-mail: techsupport@elgalabwater.com For the address of your nearest ELGA LabWater Sales and Service office visit the country list on our website http://www.elgalabwater.com or contact ELGA at the number above.

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Centra-r 120 us

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