Hyster G001 Repair Manual
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Hyster G001 Repair Manual

Hyster G001 Repair Manual

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Hyster G001 (H30-35FT, H40FTS) Internal Combustion
Engine Trucks Service Repair Manual

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Summary of Contents for Hyster G001

  • Page 1 Hyster G001 (H30-35FT, H40FTS) Internal Combustion Engine Trucks Service Repair Manual...
  • Page 2 BRAKE SYSTEM S30-35FT, S40FTS [F010]; H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) [G001]; S50CT [B267]; H2.0-2.5CT (H50CT) [B274]; S2.0-3.5FT (S40-70FT, S55FTS) [H187]; H2.0-3.5FT (H40-70FT) [P177] PART NO. 4120224 1800 SRM 1743...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Brake Pedal Adjustment ............................33 Free Pedal Adjustment ............................34 Torque Specifications ............................36 This section is for the following models: (S30-35FT, S40FTS ) [F010]; H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) [G001]; (S50CT) [B267]; H2.0-2.5CT (H50CT) [B274]; S2.0-3.5FT (S40-70FT, S55FTS) [H187]; H2.0-3.5FT (H40-70FT) [P177]...
  • Page 5 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...

  • Page 7: General

    1800 SRM 1743 General General DRY BRAKE SYSTEM WET BRAKE SYSTEM This section has service procedures for dry brake Wet brake system in this section includes the system. Dry brake system includes the following following parts: master cylinder and parking brake parts: master cylinder, brake shoes, wheel system.

  • Page 8: Service Brakes Repair (Dry Brake)

    Service Brakes Repair (Dry Brake) 1800 SRM 1743 Service Brakes Repair (Dry Brake) REMOVE AND DISASSEMBLE • S50CT (B267) • H2.0-2.5CT (H50CT) (B274) WARNING a. Bend bearing lockwasher tabs to release Brake linings can contain dangerous fibers. locknut. Breathing the dust from these brake linings is a cancer or lung disease hazard.
  • Page 9 1800 SRM 1743 Service Brakes Repair (Dry Brake) 1. CAPSCREW 13. BRAKE ASSEMBLY 2. DRIVE AXLE SHAFT 14. LEFT BRAKE LINE 3. LOCKNUT 15. DRIVE AXLE MOUNTING CAPSCREW 4. BEARING LOCKWASHER 16. DRIVE AXLE MOUNTING NUT 5. WASHER 17. DIFFERENTIAL COVER 6.
  • Page 10 • H2.0-2.5CT (H50CT) (B274) • H1.6-1.8FT, H2.0FT (H30-35FT, 6. Remove retainers, springs, and anchor pins H40FTS) (G001) that hold brake shoes to back plate. • S2.0-3.5FT (S40-70FT, S55FTS) (H187) 7. Disengage link from adjuster wheel actuator. • H2.0-3.5FT (H40-70FT) (P177) Remove link, washer, and pivot plate.
  • Page 11 1800 SRM 1743 Service Brakes Repair (Dry Brake) 1. WHEEL CYLINDER 11. ADJUSTER WHEEL 2. RETURN SPRING 12. ADJUSTER ASSEMBLY 3. RETURN SPRING 13. PRIMARY BRAKE SHOE 4. ANCHOR 14. PARKING BRAKE LEVER 5. ANCHOR GUIDE 15. LINK, PARKING BRAKE 6.
  • Page 12 Service Brakes Repair (Dry Brake) 1800 SRM 1743 NOTE: RIGHT-HAND BRAKE ASSEMBLY SHOWN. 1. WHEEL CYLINDER 12. ADJUSTER ASSEMBLY 2. RETURN SPRING 13. PRIMARY BRAKE SHOE 3. RETURN SPRING 14. PARKING BRAKE LEVER 4. ANCHOR 15. PARKING BRAKE LINK 5. ANCHOR GUIDE 16.
  • Page 13 6. PAWL LEVER STOPPER 14. PARK BRAKE LEVER 7. SPRING (ANTI-RATTLE) 15. PRIMARY BRAKE SHOE 8. RETURN SPRING 16. STRUT Figure 6. Brake Assembly (Left Hand Side), S30-35FT, S40FTS (F010), H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) (G001), S50CT (B267), and H2.0-2.5CT (H50CT) (B274)
  • Page 14 8. LEVER (STOP) 20. PIN 9. SPRING 21. PLUG 10. WASHER 22. BACKING PLATE 11. SPRING (SHOE HOLD DOWN) 23. PIN 12. WASHER Figure 7. Service Brake Parts, S30-35FT, S40FTS (F010), H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) (G001), S50CT (B267), and H2.0-2.5CT (H50CT) (B274)

  • Page 15: Clean

    1800 SRM 1743 Service Brakes Repair (Dry Brake) NOTE: Back plate is not normally removed from 13. Remove special capscrews if necessary. axle housing for brake repairs. Special capscrews 14. Remove push rods, dust covers, pistons, cups, are used to fasten back plate to axle mount, and and spring from wheel cylinder.

  • Page 16: Inspect

    • S30-35FT, S40FTS (F010) there is any damage. • H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) (G001) 2. Inspect return springs for wear and damage. Inspect back plate for wear where brake shoes • S50CT (B267) touch back plate. Remove any grooves or re- •...
  • Page 17 S30-35FT, S40FTS (F010) juster actuator spring is in tension. • H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) (G001) 8. Lubricate back plate with a small amount of lithium grease where brake shoes touch. Install • S50CT (B267) brake shoes on anchor and engage thepush rods •...
  • Page 18 Service Brakes Repair (Dry Brake) 1800 SRM 1743 15. Using correct tools, install return springs as fol- c. Verify that return springs are properly in- lows: stalled as shown in Figure 10. a. Install white spring. b. Install black spring. 1.
  • Page 19 Figure 11 for lift truck models • S30-35FT, S40FTS (F010) b. Install washer. • H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) c. Install return spring. (G001) • S50CT (B267) d. Verify that return springs are properly in- stalled as shown in Figure 11. • H2.0-2.5CT (H50CT) (B274)
  • Page 20 3. RETURN SPRING 2. GUIDE PLATE 4. SPRING ACTUATOR Figure 11. Return Springs, S30-35FT, S40FTS (F010), H1.6-1.8FT, H2.0FTS (H30-35FT, H40FTS) (G001), S50CT (B267), and H2.0-2.5CT (H50CT) (B274) NOTE: Seal and bearings are to be installed flush 17. Clean bearings and lubricate them with wheel with hub.
  • Page 21 1800 SRM 1743 Service Brakes Repair (Dry Brake) 1. INNER SEAL 4. INNER BEARING 2. OUTER SEAL 5. OUTER BEARING 3. BRAKE DRUM Figure 12. Grease Seals and Bearing Locations...
  • Page 22 • H1.6-1.8FT, H2.0FTS (H30-35FT, installing hub, hub and drum assembly can be tem- H40FTS) (G001) porarily fastened to the wheel. Align height of axle • S50CT (B267) housing with hub bearings. Put grease under wheel and slide wheel toward axle housing.
  • Page 23 Brakes will adjust to correct clearance when they are applied while lift truck is traveling in reverse direction. 22. Put liquid sealant, Hyster Part Number 264159, on flange of axle shaft. Install axle shaft and capscrews. Tighten capscrews in cross pattern to a torque specified below for your lift truck.

  • Page 24: Adjust

    Figure 15. Axle Shaft Tightening Sequence, touch floor plate. Move lift truck in REVERSE S30-35FT, S40FTS (F010), H1.6-1.8FT, H2.0FTS and push on brake pedal to permit adjusting (H30-35FT, H40FTS) (G001), S2.0-3.5FT (S40-70FT, mechanism to operate. Repeat this operation S55FTS (H187), and S50CT (B267) several times.

  • Page 25: Parking Brake Repair

    1800 SRM 1743 Service Brakes Repair (Dry Brake) Legend for Figure 17 1. SCROLL DOWN 2. SCROLL UP Figure 17. Display Switch Cluster Parking Brake Repair REMOVE AND DISASSEMBLE 3. Loosen jam nuts that fasten threaded ends of brake cables to brake lever assembly. Dry Brake System 4.

This manual is also suitable for:

H30ftH35ftH40fts

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