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Related Manuals for Hyster G118
Summary of Contents for Hyster G118
- Page 1 Hyster G118 (R30XM2, R30XMA2, R30XMF2) Forklift...
- Page 2 3(5,2',& 0$,17(1$1&( R30XMS2 [D174]; R30XM2/XMA2/XMF2 [G118] PART NO. 1490103 8000 SRM 924...
- Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
- Page 4 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
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Page 5: Table Of Contents
How to Change Hydraulic Oil and Filter ..................... Battery Maintenance ............................How to Charge Battery..........................How to Change the Battery........................... General............................... Battery, Remove ............................Battery, Install............................Wheels and Tires..............................How to Change Drive and Steer Tires......................How to Replace Load Wheels ........................©2002 HYSTER COMPANY... - Page 6 Table of Contents Periodic Maintenance TABLE OF CONTENTS (Continued) This section is for the following models: R30XMS2 [D174]; R30XM2/XMA2/XMF2 [G118]...
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Page 7: General
NOTE: Always remember there may be problems Your Hyster lift truck lift truck dealer has the per- with more than one of the above areas of the truck. sonnel and equipment to do a complete program of Do not tow the lift truck if you have not identified inspection, lubrication, and maintenance. -
Page 8: How To Tow The Lift Truck
General 8000 SRM 924 How to Tow the Lift Truck HOW TO PUT A LIFT TRUCK ON BLOCKS How to Raise the Drive Tire CAUTION Do NOT tow the lift truck by fastening a towing WARNING device to the attachment or base arms. Make The lift truck must be put on blocks for some sure the guidance sensors are not damaged types of maintenance and repair. -
Page 9: How To Raise The Load Wheels
8000 SRM 924 General How to Raise the Load Wheels 1. Put blocks on both sides (front and back) of the drive tire to prevent movement of the lift truck. See Figure 1. WARNING Never raise the base arms any higher than nec- 2. -
Page 10: Maintenance Schedule
Maintenance Schedule 8000 SRM 924 Maintenance Schedule Figure 2. Maintenance Points Table 1. Maintenance Schedule Item Item 8 hr/ 350 hr/ 2000 hr/ Procedure or Specification 1 day 2 mo 1 yr Quantity −18 to 38 C (0 to 100 F) Hydraulic Oil (Full Mark) (Approximate) SAE 10W API SC/CC... - Page 11 SAE 30 Oil Misc. As required Hyster Part No. 328388 X=Check C=Change L=Lubricate IR=Initial Replacement Change oil after first 350 hours. Change oil every 1000 hours or 6 months with corrosion/freezer option. Equalization Charge approximately once each month but not more than once each week.
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Page 12: Maintenance Procedures Every 8 Hours Or Daily
Maintenance Procedures Every 8 Hours or Daily 8000 SRM 924 Maintenance Procedures Every 8 Hours or Daily HOW TO MAKE CHECKS WITH KEY solvent. Make sure the breather and fill cap are free of solvent. Install and tighten the fill cap. SWITCH IN THE OFF POSITION To drain the oil, put the lift truck on a level surface. -
Page 13: Battery
8000 SRM 924 Maintenance Procedures Every 8 Hours or Daily Battery See your Hyster lift truck dealer for the correct spac- ers. The correct battery is in Table 4 of Battery Main- tenance at the end of this section. Check that each... -
Page 14: Tether Line And Belt
Maintenance Procedures Every 8 Hours or Daily 8000 SRM 924 5. Inspect the chain anchors and pins for cracks or damage. 6. Make sure the lift chains are adjusted so they have equal tension. Check tension by pulling horizontally on both chains and checking that they move the same amount. -
Page 15: How To Make Checks With Key Switch In The On Position
8000 SRM 924 Maintenance Procedures Every 8 Hours or Daily and caster for loose or missing parts. Remove any Check that all the instruments and controls operate wire, strapping, or other material wound around the as described in the Operating Manual. Check the axles or caster. -
Page 16: Switches And Direction/Speed Control
Maintenance Procedures Every 8 Hours or Daily 8000 SRM 924 Check that the fuses are the correct sizes and are not burned. Some types of fuses must be checked with an ohmmeter. If any of the fuses are bad, disconnect the battery before replacing the fuse. -
Page 17: Lift System Operation
8000 SRM 924 Maintenance Procedures Every 350 Hours or 2 Months Lift System Operation 5. Check the operation of the limit switches on the mast. The maximum travel speed must be slower when the platform is above 1524 mm (60 in.). WARNING Maximum travel speed with the platform below Lower the lift mechanism completely. -
Page 18: Electrical Inspection
Maintenance Procedures Every 350 Hours or 2 Months 8000 SRM 924 ELECTRICAL INSPECTION CAUTION Contactors Low battery voltage makes motors use high currents for a longer time to do the same work. The high currents can damage motors WARNING and contactor contacts. Do not operate the Disconnect the battery connector before mak- lift truck using a battery that has a specific... -
Page 19: Safety Labels
8000 SRM 924 Maintenance Procedures Every 350 Hours or 2 Months 1. TRACTION MOTOR 2. LIFT PUMP MOTOR 3. ACCESS COVER EE ONLY Figure 9. Inspect the Motor Brushes SAFETY LABELS Make sure all safety labels are installed in the correct location on the lift truck. -
Page 20: Check For Leaks In Lift System
Maintenance Procedures Every 350 Hours or 2 Months 8000 SRM 924 NOTE: The mast and platform load rollers have oil is 70 C (160 F), the specification increases to sealed bearings that do not need additional lubrica- 150 mm (6 in.) per 10 minutes. tion. - Page 21 8000 SRM 924 Maintenance Procedures Every 350 Hours or 2 Months NOTE: THE INSTRUCTIONS FOR MEASURING CHAIN WEAR ARE SHOWN ON THE CHAIN WEAR SCALE. Pitch Wear Limit Total Length of 20 Links The Maximum Length of (Pitch) of New Chain 20 Links 12.7 mm (0.50 in.) 254.0 mm (10.0 in.)
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