ABB ACS1000i User Manual
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ABB ACS1000i User Manual

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—
SYSTEM DRIVES
ACS1000i air-cooled
User manual
OWNING ORGANIZATION
ABB Switzerland Ltd.
DOCUMENT KIND
User manual
© Copyright 2009 ABB All rights reserved.
DATE
STATUS
2022-03-17
Approved
DOCUMENT ID.
3BHS206977 E01
SECURITY LEVEL
Public
REV.
LANG.
PAGE
J
en
1/146

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Summary of Contents for ABB ACS1000i

  • Page 1 — SYSTEM DRIVES ACS1000i air-cooled User manual OWNING ORGANIZATION DATE STATUS SECURITY LEVEL ABB Switzerland Ltd. 2022-03-17 Approved Public DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE User manual 3BHS206977 E01 1/146 © Copyright 2009 ABB All rights reserved.
  • Page 2 This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that are relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document include all the features of the described or referenced standard.

  • Page 3: Table Of Contents

    Grounding switch ......................30 3.4.7. Trapped key interlock (option) .................. 32 3.4.8. Protection IGCTs ......................32 3.4.9. Inverter..........................33 3.4.10. Filter ..........................33 3.4.11. Cooling system......................34 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 3/146...
  • Page 4 Installing the fans ........................67 6.6.1. Additional cabinet compartments ................72 7. Electrical installation ......................73 7.1. Safety ............................73 7.2. Overview of installation work....................73 7.3. Cable requirements ......................... 73 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 4/146...
  • Page 5 10. CDP control panel ....................... 101 10.1. Overview ............................101 10.2. CDP control panel functions....................102 10.3. CDP control panel modes..................... 102 10.3.1. Identification mode....................102 10.3.2. Actual signals mode....................103 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 5/146...
  • Page 6 Checking wire and cable connections..............138 11.6.9. Cleaning and replacing filter mats ................. 138 11.6.10. Inspecting and replacing batteries ................ 140 11.6.11. Replacing a fan unit ....................142 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 6/146...
  • Page 7 Figure 3–20 ACS1000i with braking chopper (1) ............38 Figure 3–21 Principle diagram ..................38 Figure 3–22 Braking chopper design ................39 Figure 3–23 ACS1000i with an additional cabinet (1) ........... 42 Figure 3–24 Door locks ....................43 Figure 3–25 IAC label example ..................44...
  • Page 8 Figure 7–8 Insulating barrier placement for bottom cable entry ....... 81 Figure 7–9 Power cable terminals in a terminal compartment without an input disconnector (A) and a terminal compartment with an input disconnector (B) ....................... 82 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 8/146...
  • Page 9 Figure 11–6 Control compartment – battery location ..........140 Figure 11–7 Control compartment - replacing the batteries ........141 Figure 11–8 Lifting point locations on fan unit ............143 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 9/146...
  • Page 11 Table 1–7 Encoder............................6 Table 1–8 Standards............................. 9 Table 3–1 Braking ratings .........................40 Table 3–2 ABB arc resistant classes .......................44 Table 4–1 IOEC module configuration - analog inputs ..............54 Table 4–2 IOEC module configuration - analog outputs..............54 Table 4–3 IOEC module configuration - digital inputs ..............54 Table 4–5 24 V internal voltage supply ....................

  • Page 13: About This Manual

    (eg, layout drawings, wiring diagrams, technical data, engineering notes). If information is required beyond the instructions in this manual, refer the matter to ABB. 1.2. Structure of the user documentation The documentation for a standard drive consists of this document and the following project-specific appendices.

  • Page 14: Terms And Definitions

    DriveBus Communication link dedicated for ABB drives DriveDebug DriveDebug is part of ABB’s DriveWare® software tools for drives using the DDCS communications protocol. DriveDebug runs on computers with Windows® operating systems. DriveDebug is a specialist’s tool used to diagnose, tune and troubleshoot ABB drives.
  • Page 15 The value can be set in the range of 0 and maximum speed (the unit for the speed is rpm). PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 5/146...

  • Page 16: Related Documents

    ABOUT THIS MANUAL 1.4. Related documents Table 1–2 Maintenance Title ABB ID ACS1000i preventive maintenance schedule 3BHS855276 E01 Table 1–3 Technical data Title ABB ID Technical data from DriveSmart. Configuration software for medium voltage drives Table 1–4 Schematics Title ABB ID...

  • Page 17: Target Groups And Required Qualification

    IMPORTANT! Commissioning of the drive must only be performed by qualified and certified ABB personnel. 1.5.1. Handling The personnel must be skilled and experienced in unpacking and transporting heavy equipment.

  • Page 18: Maintenance

    Use of the drive outside the scope of the specifications is not permitted. Intended equipment use also implies that only spare parts recommended and approved by ABB must be used. Unauthorized modifications and constructional changes of the drive are not permitted.

  • Page 19: Quality Certificates And Applicable Standards

    1.8. Quality certificates and applicable standards The following certificates and conformity declarations are available with ABB: – ISO 9001 and ISO 14001 certificates stating that ABB Switzerland Ltd has implemented and maintains a management system which fulfills the requirements of the normative standards –...

  • Page 20: Items Covered By Delivery

    The drive and accessories are identified by the type code printed on the rating label. The label provides information on the type of drive, the rated voltage, the frequency and the current of the main and the auxiliary power supply. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 10/146...

  • Page 21: Important Safety Information

    Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Is used to address practices not related to physical injury, but which can result in equipment damage. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 11/146...

  • Page 22: Product Safety Labels

    The sign alerts personnel to the high voltage which can be present on the secondary side of the input transformer until the main circuit breaker has been opened and secured and the drive has been de-energized and grounded. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 12/146...

  • Page 23: General Safety Instructions

    7) In case of fire in the drive room: • Observe the established rules and regulations for fire safety • Only allow firefighters with the appropriate PPE to enter the drive room PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 13/146...

  • Page 24: The 7 Steps That Save Lives

    IMPORTANT SAFETY INFORMATION 2.5. The 7 steps that save lives ABB’s 7 steps that save lives concept is a series of actions that must take place prior to commencing work on or near electrical installations. 1) Prepare for the work: do an on-site risk assessment or job hazard analysis that considers the limits of approach for shock and arc-flash.
  • Page 25 Check the earths are properly applied • Answer specific questions from the working group • Ensure the work can proceed without danger • Complete and verify the “Permit to Work” PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 15/146...

  • Page 26: Possible Residual Risks

    Incorrect parameter settings • Software errors • Faulty hardware 5) Hazardous substances can be emitted from drive system components, eg, due to incorrect disposal of components PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 16/146...

  • Page 27: Main Circuit Breaker Protection Device

    – Transformer or drive primary cable protection (DTL) – Transformer protection (if applicable) – Transformer secondary cable protection (if applicable) – Backing up the drive protection PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 17/146...

  • Page 28: Safety And Protection Requirements

    2.7.1. Safety and protection requirements For safety and protection reasons, the MCB must meet the stipulated minimum requirements of the specifications of ABB MV Drives. It is the system integrator's responsibility to ensure that the minimum requirements are met. The minimum requirements for the MCB are stated in this note and in the respective MCB specifications, which are available for each medium voltage drive from ABB.

  • Page 29: Figure 2-3 Mcb Opening Timing Diagram

    5) Maximum protection trip time 6) Maximum safety trip time In order to meet the stipulated safety requirements, ABB recommends one of the following: – MCB is equipped with 2 independent opening coils – MCB is equipped with an opening coil and an undervoltage coil for monitoring of the control voltage –...

  • Page 30: Maintenance Recommendation

    IMPORTANT SAFETY INFORMATION 2.8. Maintenance recommendation The MCB trip circuits should be checked annually. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 20/146...

  • Page 31: Power Electronics And Cabinet Features

    – Available main and auxiliary power configurations – Power electronic components of the drive – Cooling system – Cabinet features such as the grounding switch and the electro-mechanical door interlock Figure 3–1 ACS1000i air-cooled PRODUCT DOCUMENT KIND DOCUMENT ID. REV.

  • Page 32: Main Components Of The Drive System

    The protection for the transformer is always included. – Drive: For more information, see section 3.4, Drive topology, page 25. – Motor: For more information, see the induction motor specification. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 22/146...

  • Page 33: Power Supply Configurations

    – Auxiliary power supply for the control and cooling system Figure 3–3 Drive overview with power supplies 1) Auxiliary power supply 9) Converter transformer 2) ACS1000i 10) Power electronic components 3) Control and cooling system 11) Diode rectifier 4) Auxiliary power distribution...

  • Page 34: Auxiliary Power Supply Configurations

    – For more information on the auxiliary power interface of the drive, see “Appendix D - Wiring diagrams”. – For information on the rated voltage(s) and current(s), see the rating plate of the drive. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 24/146...

  • Page 35: Drive Topology

    3.4.1. Overview 3.4.1.1. Drive with combined input disconnector and grounding switch Figure 3–4 ACS1000i air-cooled with combined input disconnector and grounding switch 1) Terminal compartment with combined input 3) Control compartment disconnector and grounding switch,...

  • Page 36: Figure 3-5 Acs1000I Air-Cooled With Grounding Switch

    POWER ELECTRONICS AND CABINET FEATURES 3.4.1.2. Drive with grounding switch Figure 3–5 ACS1000i air-cooled with grounding switch 1) Terminal compartment with terminals for 3) Control compartment feeder and motor cables 4) DC-link and inverter compartment 2) Transformer and rectifier compartment...

  • Page 37: Terminal Compartment

    1) Input disconnector with feeder cable 2) Motor cable terminals terminals 1) Feeder cable terminals For more information on cable entry and connection, see chapter 7, Electrical installation, page 73. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 27/146...

  • Page 38: Control Compartment And Terminal Compartment

    Figure 3–7 Control compartment with open door 1) Internal view of control compartment 3) Control and auxiliary cable entry area 2) Local operator control panel (back side) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 28/146...

  • Page 39: Transformer And Rectifier Compartment

    The 24-pulse diode rectifier converts the AC voltage of the main power supply and connects its output to the minus, neutral point, and plus side of the DC link. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 29/146...

  • Page 40: Grounding Switch

    DC-link capacitors are still charged. When the drive is grounded, the DC link of the drive is connected to the PE ground busbar. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 30/146...

  • Page 41: Figure 3-10 Grounding Switch Unlocked Lamp (1)

    (grounded). 5) Switch position I: input disconnector is closed and grounding switch is open (ungrounded). Figure 3–11 Grounding the drive PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 31/146...

  • Page 42: Trapped Key Interlock (Option)

    The drive features a fuseless protection design. The IGCTs are placed between the rectifier and the DC link. If a severe fault occurs, the IGCTs directly isolate the inverter from the main power supply. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 32/146...

  • Page 43: Inverter

    Therefore, standard motors can be used, and voltage reflections in the motor cables are eliminated. Output voltage: 4.16 kV Output frequency: 60 Hz Figure 3–14 Voltage and current waveforms at drive output PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 33/146...

  • Page 44: Cooling System

    – EC fans: The electronically commutated (EC) fans are controlled via an analog signal from the drive based on the inverter current. The EC fan speed is controlled depending on the required cooling. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 34/146...

  • Page 45: Figure 3-16 Fan Groups - Ac And Ec Fans

    MCB opens, the cooling system switches off after a delay. The delay corresponds to the discharging time of the drive and takes up to 5 minutes. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 35/146...

  • Page 46: Figure 3-18 Operating Times Of The Ac Fan Units During Continuous Drive Operation (A) And Intermittent Drive Operation (B)

    6) 4 hours: default operating time of fan 2 3) Group 2 (group 2) 4) 10 hours: default cycle time during which fan 7) On 1 and fan 2 run alternately 8) Off PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 36/146...

  • Page 47: Figure 3-19 Operating Principles Of Redundant Ec Fans

    3) Drive load 6) Minimum fan speed For more information on parameter settings for operating times, grouping the fans, see “Appendix G – Signal and parameter table”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 37/146...

  • Page 48: Optional Braking Chopper

    – Emergency stops The braking chopper cabinet connects to the right side of the drive as well as to the braking resistors, which are external to the ACS1000i and not part of the product scope. Figure 3–20 ACS1000i with braking chopper (1) The braking chopper is controlled and monitored by the ACS1000i.

  • Page 49: Figure 3-22 Braking Chopper Design

    POWER ELECTRONICS AND CABINET FEATURES 3.4.12.1. Control principle If the DC-link voltage rises above a preset limit, the control system of the ACS1000i automatically activates the braking chopper. A rise of the DC-link voltage can be caused by a machine, feeding into the DC link or by an increase of the voltage in the rectifier of the ACS1000i.

  • Page 50: Table 3-1 Braking Ratings

    3.4.12.4. Braking chopper ratings The maximum braking power is limited to 60% of the nominal power of the ACS1000i and must not be greater than 2.5 MW. The relation between maximum braking energy (E...

  • Page 51: Cabinet Design

    However, the cabinet can be ordered optionally with the whole of the outside painted. EMC performance is further enhanced by the use of metal cable ducts. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 41/146...

  • Page 52: Additional Cabinets

    – Synchronizing bypass unit (attached to the left of the drive) – Braking chopper unit (attached to the right of the drive) Figure 3–23 ACS1000i with an additional cabinet (1) For more information, see: – “Appendix A - Additional manuals”...

  • Page 53: Door Locking System

    If the cabinet is UL certified, the door is further secured with extra screws. The lock and the switch release the door after the DC link of the drive has discharged and the drive has been grounded. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 43/146...

  • Page 54: Arc Resistant Design (Optional)

    The optional “Arc Resistant Design” provides the drive with arc fault protection in accordance with IEC 62477-2. The ABB arc resistant classes in Table 3–2 indicate the type of arc proofing that a drive has. Depending on the drive configuration, classes I, II and III are available for an ACS1000i.

  • Page 55: Power Compartment Doors

    3.7.3. Associated protection requirement The arc resistant design requires associated protections that are not included in the scope of the delivery, ie, a main circuit breaker and for ABB Class III protection, external fuses on the drive input side. For more information, see: –...

  • Page 56: Space Heaters

    The optional space heaters protect the cabinet from condensation. The drive switches on the space heaters when the cooling system is switched off. Figure 3–27 Optional space heaters PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 46/146...

  • Page 57: Control System

    / or remote operator stations. Figure 4–1 Block diagram of control system with customer interface (A), control system (B) and power electronics (C) 1) ABB Ability 8) AMC circuit board 2) Higher-level control system 9) Fiber-optics...

  • Page 58: Main Components

    For more information, see chapter 9, Operation, page 91 and chapter 10, CDP control panel, page 101. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 48/146...

  • Page 59: Amc Circuit Board

    Other general control, protection and monitoring tasks regarding the whole drive include control and monitoring of: – Main circuit breaker protection device, page 17 – Grounding switch, page 30 – Cooling system, page 34 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 49/146...

  • Page 60: Figure 4-4 Direct Torque Control

    2) Speed reference 8) Switching logic 3) Actual reference 9) Switch positions 4) Speed controller 10) Voltage 5) Torque reference controller 11) Current 6) Torque-flux comparator 12) Motor PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 50/146...
  • Page 61 – PC-based service tools comprising: • DriveWare® software tools, commissioning and maintenance tools, ie, DriveWindow and DriveDebug, and DriveOPC for data transfer between ABB drives and Windows®- based applications. • NETA-21 with ABB Ability monitoring contract (optional): monitoring and diagnostics tool that allows access to the drive from any location in the world via a secure Internet connection.

  • Page 62: Figure 4-5 Pid Control Mode

    The preset values of a control mode can be left unchanged or they can be set individually by the commissioning engineer as required for the application. For more information on control mode settings, see “Appendix G – Signal and parameter table”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 52/146...

  • Page 63: I/O Interfaces

    Figure 4–6 IOEC interfaces overview 1) IOEC 1 5) AMC circuit board 2) IOEC 2 6) Standard 3) IOEC 3 7) Option 4) IOEC 4 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 53/146...

  • Page 64: Table 4-1 Ioec Module Configuration - Analog Inputs

    11.5 mA steady state (80 mA maximum inrush) at 120 V (DC) 10.5 mA steady state (92 mA maximum inrush) at 230 V (AC) Isolation level 1350 V (AC) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 54/146...

  • Page 65: Table 4-5 24 V Internal Voltage Supply

    The output is protected by a PTC-resistor against short-circuit and external applied overvoltages. Table 4–5 24 V internal voltage supply Output voltage Available output voltage Unregulated 24V 180 mA PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 55/146...

  • Page 66: Figure 4-7 Ioec Module

    7) I/O Emergency OFF function 3) 24 V internal voltage 8) Power supply (factory-installed wiring) 4) Analog inputs 9) Voltage mode 5) Analog outputs 10) Current mode PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 56/146...

  • Page 67: Figure 4-8 Ioec Module Identification

    This identification label number is the key to track electrical devices throughout the drive and in the ABB documentation. The designation for each IOEC module is shown in Table 4–6.

  • Page 68: Serial Communication Interface (Fieldbus)

    NTAC-0x”, 3AFY58919730. +24V 24/15 Figure 4–9 NTAC-02 pulse encoder interface Terminals X1 Terminals X2 Channel A 24 V Channel B 24/25 Channel Z Shield +24 V PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 58/146...

  • Page 69: Transportation, Storage And Disposal

    4. If parts are missing or damaged, immediately inform the shipping company and the ABB service organization. NOTE – It is recommended to photograph the damages and send the photographs to ABB. 5.4. Lifting and transportation It is recommended to have the following information, which is in “Appendix C - Mechanical drawings”, at hand before transporting the cabinet:...

  • Page 70: General Notes On Transportation

    Risk of component damage. ▶ DO NOT lift and move the drive or a transport unit using a forklift. The frame of the cabinets could be damaged. If a crane is not available, contact ABB for instructions on other means of moving.

  • Page 71: Figure 5-1 Transporting The Cabinet By Crane (Lift Spreader Example)

    – Lift the cabinet slowly and steadily to the required clearance height maintaining the cabinet in upright position. – Check the horizontal position of the cabinet and reposition the slings if necessary. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 61/146...

  • Page 72: Using Rollers

    – Place at least 4 rollers in the area directly underneath the lifting rings. Figure 5–3 Moving the drive backwards or forwards 1) Minimum 1.0 m 2) Minimum 4 rollers PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 62/146...

  • Page 73: Storage

    The drive can be stored for up to one year in the original packaging as long as it is not damaged or opened. For information on longer storage periods, contact the ABB service organization. 5.5.2. Storing the drive If the drive is taken out of service for a longer time proceed as follows: 1.

  • Page 74: Storage And Handling Of Spare Parts

    ▶ Apply ESD handling precautions before handling these devices. ▶ Check the spare parts immediately after receipt for damages and report any damage to the shipping company and the ABB service organization. ▶ Keep spare parts in their original packaging ▶...

  • Page 75: Mechanical Installation

    – To prevent fire spreading into the drive, apply suitable fire protection measures. 6.3.4. Cable duct material – Use non-flammable material with non-abrasive surface. – To prevent dust, humidity and animals entering the cabinet, protect the cable entries. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 65/146...

  • Page 76: Preparing The Floor

    6.5. Fixing the cabinet to the floor IMPORTANT! If the doors of medium voltage compartments cannot be opened, contact the ABB service organization 1. Drill fixing holes into the floor as indicated on the layout drawing. Figure 6–1 Position of mounting holes 2.

  • Page 77: Installing The Fans

    1) Cutouts for large or small fans 4) Holes for fan motor cables 2) Cutouts for small fans 5) Holes for fan-mounted shock absorbers 3) Shock absorbers for fan unit PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 67/146...

  • Page 78: Figure 6-5 Standard Fan Installation

    (1 in Fig. 6–9). For the complete dimensions of the fans, see “Appendix C - Mechanical drawings”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 68/146...

  • Page 79: Figure 6-6 Lifting Point Locations On Fan Unit

    4 corners for 4 leg lifts NOTE – The RUD lifting points are in the loose parts that were delivered with the drive. ABB ID: 3BHE015753P0008 RUD lifting point M8 0.4 t Figure 6–6 Lifting point locations on fan unit...

  • Page 80: Figure 6-7 Large Fan Installation

    Align the shock absorbers on the base (1 and 2 in Fig. 6–7) or the base plate (1 in Fig. 6–8) of the fan with the holes in front of and behind the cutout. Figure 6–7 Large fan installation PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 70/146...

  • Page 81: Figure 6-8 Small Fan Installation Over A Roof Cutout For A Large Fan

    1) 2 ×M8×10 2) 2 ×M8 locking and sealing rings 3) Shock absorbers are pre-installed 4) 2 ×M8 locking washers 5) 2 ×M8x12 Figure 6–9 Fan installation material PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 71/146...

  • Page 82: Additional Cabinet Compartments

    If optional additional cabinet compartments are delivered as separate units, they must be joined to the drive on site according to the supplied specific mounting instructions. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 72/146...

  • Page 83: Electrical Installation

    ▶ When the electrical installation is complete, the main and auxiliary power supply to the drive must not be switched on without the consent of the ABB commissioning personnel.

  • Page 84: Ground Cable Connection And Cable Shield Connections

    To identify the ground bus, see “Appendix D - Wiring diagrams”. Figure 7–1 Grounding the drive system 1) Drive with integrated transformer 4) Ground cable 2) Motor 5) Equipotential bonding conductor 3) Earth electrode PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 74/146...

  • Page 85: Power Cables, Ground Cables And Equipotential Bonding Conductor

    1. Determine the required length of a cable between the point of entry and the connection point inside the cabinet. 2. Cut the cable to the required length before connection. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 75/146...

  • Page 86: Mv Cable Entry From Top

    Figure 7–2 Top cable entry – installation material 1) Cable entry box 5) 6x M6 2) Insulating barrier 6) 6x M6 3) Brackets 7) 2x M6x12 (self-tapping) 4) 6x M6x16 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 76/146...

  • Page 87: Figure 7-3 Bolt Locations For Cable Entry Box On Terminal Compartment Roof (A Is The Back And B Is The Front Of The Compartment)

    NOTE – If the input voltage of the drive is higher than 6.9 kV, continue with the following steps, ie, section 7.5.3.2, Installing the insulating barrier for top cable entry, page 78. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 77/146...

  • Page 88: Figure 7-4 Insulating Barrier Placement For Top Cable Entry

    2. Remove the protective film from the insulating barrier. 3. Fasten the insulating barrier at the places indicated. Figure 7–4 Insulating barrier placement for top cable entry 1) Insulating barrier 2) 2x M6x12 (self-tapping) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 78/146...

  • Page 89: Mv Cable Entry From Bottom

    5) 6 x M6x16 required) 6) 6 x M6 2) Insulating barrier 7) 6 x M6 3) 2 x bracket 8) 3 x M6x12 (self-tapping) 4) 1 x bracket PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 79/146...

  • Page 90: Figure 7-6 Bolt Locations On Terminal Compartment Roof For The Galvanized Steel Plate

    NOTE – If the input voltage of the drive is higher than 6.9 kV, continue with the following steps, ie, section 7.5.4.1, Installing the insulating barrier for bottom cable entry, page 81. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 80/146...

  • Page 91: Figure 7-7 Bracket Location On Insulating Barrier

    1) 3x M6x12 (self-tapping) 3. Fasten the insulating barrier to the roof at the places indicated in Fig. 7–8. Figure 7–8 Insulating barrier placement for bottom cable entry PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 81/146...

  • Page 92: Connecting The Cables

    3) Three Input disconnectors Figure 7–9 Power cable terminals in a terminal compartment without an input disconnector (A) and a terminal compartment with an input disconnector (B) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 82/146...

  • Page 93: Figure 7-10 Bolted Busbar Connections

    7.5.5.4. Tightening torque Tighten bolted connections with bolts of sizes M10 and greater with the recommended nominal torque for the bolt size used. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 83/146...

  • Page 94: Auxiliary Power, Control And Serial Communication Cables

    1. Determine the required length of a cable between the point of entry and the connection point inside the cabinet. 2. Cut the cable to the required length before connection. NOTE – ABB recommends sealing the bottom cable entry with polyurethane foam. Figure 7–11 Cable entry from top (A), from bottom (B) PRODUCT DOCUMENT KIND DOCUMENT ID.

  • Page 95: Preparing Cables For Cable Entries With Cable Glands

    3) Conductor insulation removed to expose cable shield 4) Plate 5) Conductor screen extension to be connected to PE terminal Figure 7–13 Preparing control cables for cable glands PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 85/146...

  • Page 96: Connecting Additional Cabinets

    When additional cabinets are delivered separately, connect them to the drive according to the supplied installation instructions. 7.7. Final checks Check that the entry plates are properly fastened. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 86/146...

  • Page 97: Commissioning

    The following sections provide an overview of the commissioning process for your drive. 8.1.1. Required qualification Commissioning, parameter adjustments and functional tests must be carried out only by qualified commissioning personnel that have been certified by ABB. 8.1.2. Commissioning procedure Information on the commissioning procedure and the start conditions for commissioning can be obtained from ABB.

  • Page 98: Commissioning Checklists

    6) Equipotential bonding conductor of drive securely connected at both ends.  7) Converter transformer and motor cables not connected at both ends (cables and drive must be insulation resistance tested (Megger test) before connection) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 88/146...

  • Page 99: Main Circuit Breaker (Mcb) Checklist

    COMMISSIONING  8.2.3. Main circuit breaker (MCB) checklist  1) Type of MCB selected as per the MCB specification from ABB  2) High-voltage power connections completed  3) MCB ready to be tested with drive  4) MCB protection relay settings tested ...

  • Page 100: Miscellaneous Checklist

    1) Sufficient number and correct type of spare parts available  2) Air conditioning of drive room ready for load run of drive  3) Optional equipment ready PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 90/146...

  • Page 101: Operation

    The operating conditions for the drive are according to IEC 60721-3-3. – Conditions: 3K22 / 3B1 / 3S6 / 3M11 If the operating conditions are not within the specifications, contact ABB. 9.4. Local operator panel Under normal operating conditions, the local operator panel (see Fig. 9–1) allows you to operate the drive without restrictions.

  • Page 102: Figure 9-1 Local Operator Panel

    • Resets the emergency off relay of the drive’s control system Figure 9–1 Local operator panel For more information on transformer protection, see “Transformer protection relay settings application settings”, 3BHS217968 E01. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 92/146...

  • Page 103: Status Messages

    The status message always alternates with the specific fault message. The type of shutdown depends on the fault class the fault condition is assigned to in the drive software. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 93/146...

  • Page 104: Start Sequence Of The Drive

    On command Charging • DC link charges • Fan switches on • MCB closes Rdy To Strt Start command • Inverter starts to modulate Magnetizing Running Operation PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 94/146...

  • Page 105: Stop Sequence Of The Drive

    DC link discharges • Fan switches off after a delay RdyForMCBOn • Drive is grounded • Doors are released for opening • Auxiliary supply is switched off NotReadyOn PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 95/146...

  • Page 106: Emergency Off Sequence Of The Drive

    – All covers are mounted and the doors are closed, locked or bolted. – Grounding switch is in the ungrounded position. – MCB is in operating position. – No run interlocks are active. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 96/146...

  • Page 107: Starting The Drive Remotely

    The push button lights up and the status line of the CDP control panel changes to Charging. 1 L -> 0.0 rpm Status Charging MotorSpeed 0.00 rpm Power 0.0 % PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 97/146...
  • Page 108 The display shows Running to indicate that the drive is operating. 1 L -> 600.0 rpm I Status Running Motor Speed 600.0 rpm Power 75.0 % PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 98/146...

  • Page 109: Stopping The Drive

    The EMERGENCY-OFF push button of the drive is part of the operator control panel (Fig. 9– 1) and features a latching switch action. IMPORTANT! Pressing the EMERGENCY-OFF push button does not disconnect the auxiliary power supply from the drive. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 99/146...

  • Page 110: Initiating An Emergency-Off

    0.0 rpm Status RdyforMCBon MotorSpeed 0.00 rpm Power 0.0% The main power supply can be connected to the drive and the drive can be started again. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 100/146...

  • Page 111: Cdp Control Panel

    11) Slow navigation key for selecting signals or fault messages 12) Enter key, terminates a procedure 13) Reference key 14) Start key 15) Stop key Figure 10–1 CDP control panel PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 101/146...

  • Page 112: Cdp Control Panel Functions

    – CDP control panel is connected to the drive and the auxiliary voltage has already been switched on. When the CDP control panel is initialized as described before, the display changes as follows: CDP312 PANEL V5.30 ..PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 102/146...

  • Page 113: Actual Signals Mode

    The CDP control panel automatically returns to the actual signals display from other modes if no key is actuated within one minute (an exception from this is the fault memory display). PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 103/146...
  • Page 114 Changing from the fault memory mode to other modes is possible without resetting the fault first. When no key is actuated, the fault or warning text is displayed as long as the fault is active. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 104/146...

  • Page 115: Figure 10-2 Control Panel - Actual Signals Mode

    10.3.2.4. Opening the actual signals display – To open the actual signals display, press the ACT key. 1 L -> 600.0 rpm 0 Status RdyForMCBon MotorSpeed 0.00 rpm Power 0.0 % PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 105/146...
  • Page 116 Motor Speed 600.0 rpm Power 75.0 % 2. To select a line where the actual signal is to be displayed, press the corresponding slow navigation key. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 106/146...
  • Page 117 2 Actual Signals 02 DC Voltage Udc1 1000.0 V 6. To confirm the selection and to return to the actual signals mode, press the ENTER key. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 107/146...
  • Page 118 2. To change to the fault memory display, press a fast navigation key. 1 L -> 600.0 rpm 0 1 LAST FAULT + Panel Lost 0707730 12:30:02 3256 PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 108/146...
  • Page 119 Displaying and resetting an active fault 1. To display an active fault, press the ACT key. 1 L -> 600.0 rpm 0 ACS1000 *** FAULT *** MCB CloseControl PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 109/146...

  • Page 120: Parameters Mode

    Group 14 Basic digital outputs Group 15 Basic analog outputs Group 16 System control inputs Group 17 Utilities Group 18 Process speed Group 19 Data storage PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 110/146...
  • Page 121 Some parameter values cannot be changed while the drive is running. If tried, the following warning displays. ** Warning ** Write Access Denied Parameter Setting Not Posssible PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 111/146...

  • Page 122: Figure 10-3 Control Panel - Parameters Mode

    1. To enter the parameters mode, press the PAR key. 1 L -> 600.0 rpm 0 12 REFERENCE SELECT 01 KeypadRefSelect 2. To select a different group, press the corresponding fast navigation key. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 112/146...
  • Page 123 600.0 rpm 0 75 OPTION MODULES 02 IOEC4 OptionBoard [YES] 6. To confirm the selection and to return to the actual signals display, press the ENTER key. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 113/146...
  • Page 124 2. Set the correct pass code. 3. Confirm the setting and exit the parameters mode. For more information, see Appendix G – Signal and parameter table. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 114/146...
  • Page 125 NOTICE Risk of component damage. ABB is not be liable for damages or losses caused by the failure to activate the user lock with a new pass code. Pass code – To activate the user lock for the first time, enter the default pass code, 358, into 16.03 Passcode...

  • Page 126: Figure 10-4 Control Panel - Functions Mode

    <= <= DOWNLOAD => => CONTRAST 2. To select the contrast adjustment function, press the slow navigation keys until the blinking cursor reaches the CONTRAST line. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 116/146...
  • Page 127 0.0 rpm 0 UPLOAD <= <= DOWNLOAD => => CONTRAST 6. To cancel the setting and keep the original setting, press any of the mode selection keys. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 117/146...

  • Page 128: Local And Remote Control

    0.0 % 10.4.2. Remote control In remote control mode, operational commands or reference values come from a higher- level control system via fieldbus or remote I/O. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 118/146...

  • Page 129: Operational Commands

    9.6, Starting the drive, page 96 and section 9.7, Stopping the drive, page 99. 10.5.1. Setting the direction of rotation Setting the direction of rotation from the CDP control panel is possible in: – Local control mode PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 119/146...
  • Page 130 If you change the direction while the motor is running, the motor automatically ramps down to zero speed and re-accelerates in the opposite direction to the preset speed. The arrow changes at zero speed. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 120/146...

  • Page 131: Entering A Reference Value

    [550.0 rpm] I Status Running MotorSpeed 600.00 rpm Power 75.0 % 4. To exit the reference value input mode, press any of the mode selection keys. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 121/146...
  • Page 132 CDP CONTROL PANEL FUNC DRIVE 1 L -> 550.0 rpm Status Running MotorSpeed 550.00 rpm Power 75.0 % PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 122/146...

  • Page 133: Preventive And Corrective Maintenance

    ABB service personnel. After the warranty period, maintenance must only be performed by certified personnel. 11.1.1. Required qualification To maintain safe and reliable operation of the drive, ABB recommends taking out a service contract with the ABB service organization. 11.1.2. Maintenance schedule Perform all maintenance tasks according to the maintenance schedule and the applicable service instructions, on time and at the intervals stated in the “ACS1000i preventive...

  • Page 134: Identifying Electrical Equipment

    Cables and wires in the drive are equipped with marker sleeves which carry the same identification number as in the wiring diagrams. 11.2.3. Understanding wiring diagrams For information on item designation and cross-reference conventions, see “Appendix D - Wiring diagrams”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 124/146...

  • Page 135: Alarm / Fault Indications

    If an alarm or a fault occurs, a specific message is saved in the fault buffer of the drive. Information on the 64 most recent fault and alarm events are saved. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 125/146...

  • Page 136: Fault Handling

    1) -Fault RESET FAULT informs that the fault has been reset. For more information on alarms and faults, see “Appendix G - Signal and parameter table”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 126/146...

  • Page 137: Standard Troubleshooting Procedure

    The data logger provides information (eg, waveforms of voltage, current, torque) for efficient troubleshooting. 5) Contact ABB service if a fault cannot be rectified. When calling ABB service, it is recommended to have the following data available at the time when the fault occurred: •...

  • Page 138: Removing The Cdp Control Panel

    For information on setting parameters, see “Appendix G - Signal and parameter table”. 2. Proceed as illustrated. The green LED (4) signals that the control voltage has been switched on. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 128/146...

  • Page 139: Leds And Switches On Circuit Boards

    DDCS channel 0 Yellow Receiving data on Flashing ON / OFF Flashing ON / OFF DDCS channel 3 Yellow Yellow Flashing Flashing Yellow Flashing Flashing Yellow Flashing Flashing PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 129/146...

  • Page 140: Ioec I/O Modules

    The address is set with the rotary switch on the module (3 in Fig. 11–3). The factory-set value must not be changed. For information on IOEC switch settings, see “Appendix C - Mechanical drawings”. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 130/146...

  • Page 141: Corrective Maintenance

    ▶ Close the doors and cover openings completely when work is discontinued. ▶ Retrieve any foreign matter which accidentally dropped into the cabinet. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 131/146...

  • Page 142: Energizing The Drive Locally

    Power 0.0 % 101. MCB opens • DC link discharges for approximately five minutes 1 L -> 0.0 rpm Status RdyforMCBon MotorSpeed 0.00 rpm Power 0.0% PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 132/146...

  • Page 143: Grounding

    To open the doors of medium voltage compartments and additional cabinets of the drive that are equipped with an electromechanical lock, you need to have the auxiliary voltage switched on. 3. If necessary, connect a grounding set. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 133/146...

  • Page 144: Grounding Switch Is Not Released

    Figure 11–4 Location of I/O modules and fuses 1) Fuses 4) IOEC2 / -A5201 (standard) 2) IOEC1 / -A5191 (standard) 5) IOEC3 / -A5221 (option) 3) IOEC4 / -A5211 (option) PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 134/146...

  • Page 145: Checking The Release Conditions For The Grounding Switch

    If a fault is present, follow the instructions in section 11.3.4, Standard • troubleshooting procedure, page 127, before you reset a fault. • If a fault cannot be rectified and reset, contact the ABB service organization. PRODUCT DOCUMENT KIND DOCUMENT ID.
  • Page 146 IMPORTANT! When the checklist is completed, carefully try to turn the grounding switch to the grounded position. If you cannot turn the grounding switch but doors of medium voltage compartments have to be opened, call the ABB service organization. PRODUCT DOCUMENT KIND DOCUMENT ID.

  • Page 147: Visual Checks On The Drive

    – Use a nylon brush or a vacuum cleaner for removing dust or deposits from recesses. – Clean the outside of the cabinet with a vacuum cleaner and cleaning cloths. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 137/146...

  • Page 148: Checking Wire And Cable Connections

    Dust can damage components and cause failure when the drive is energized. ▶ Always clean the filter mat at a safe distance from the open cabinet door. For information on inspection and replacement intervals, see the “ACS1000i preventive maintenance schedule”, 3BHS855276 E01.

  • Page 149: Figure 11-5 Cleaning And Replacing Filter Mats N

    Clean the filter mat with compressed air or a vacuum cleaner. • Replace the filter mat with a new one (see Table 11–1). 5. Reinstall the louvered panel (2) with the 6 screws (blue circles). PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 139/146...

  • Page 150: Inspecting And Replacing Batteries

    When the end of the battery life is indicated, the drive continues to operate until the time set with parameter 145.26 Batt-Alm.Tim-out has elapsed. ABB recommends replacing all of the batteries when one battery is at end-of-life. PRODUCT DOCUMENT KIND DOCUMENT ID.

  • Page 151: Figure 11-7 Control Compartment - Replacing The Batteries

    Figure 11–7 Control compartment - replacing the batteries 4. Install the new battery in reverse order of removal. 5. Record the date of battery replacement in the logbook. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 141/146...

  • Page 152: Replacing A Fan Unit

    2. Unplug both ends of the power supply cable of the fan unit. 3. Unbolt and remove the top cover of the fan housing. 13 mm PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 142/146...

  • Page 153: Figure 11-8 Lifting Point Locations On Fan Unit

    4 corners for 4 leg lifts NOTE – The RUD lifting points are in the loose parts that were delivered with the drive. ABB ID: 3BHE015753P0008 RUD lifting point M8 0.4 t Figure 11–8 Lifting point locations on fan unit 6.
  • Page 154 9. Bolt the replacement impeller motor to the top plate. 10. Remove the bolt-on lifting points (Fig. 11–8) from the fan unit. 11. Assemble and install the fan unit in reverse order of removal. PRODUCT DOCUMENT KIND DOCUMENT ID. REV. LANG. PAGE ACS1000i User manual 3BHS206977 E01 144/146...
  • Page 156 /146 — ABB Switzerland Ltd. Bruggerstrasse 66 CH-5400 Baden Switzerland new.abb.com/drives/medium-voltage-ac-drives — © Copyright 2009 ABB. All rights reserved. The information in this document is subject to change without notice.

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