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GE INT-22.5R1-24 Operating	 Instruction
GE INT-22.5R1-24 Operating	 Instruction

GE INT-22.5R1-24 Operating Instruction

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Operating Instruction
INT-22.5R1-24
A1
13
23
33
S23
S24
S33
S34
SUPPLY
K1
K2
INT-22.5R1-24
S13
S14
S35
S22
A2
14
24
34
Safety Instructions
Only trained professional electricians may
install, startup, modify, and retrofit this
equipment! Disconnect the device / system
from all power sources prior to starting any
work! If installation or system errors occur,
line voltage may be present at the control
circuit in devices without DC isolation!
Observe all electrical safety regulations
issued by the appropriate technical authorities
or the trade association. The safety function
can be lost if the device is not used for the
intended purpose. Opening the housing or
any other manipulation will void the warranty.
Caution!
Perform the following precautionary steps
prior to installation, assembly, or disassembly:
1.
Disconnect supply voltage to the
equipment / system prior to starting any
work!
2.
Lockout/tag the equipment / system to
prevent accidental activation!
3.
Confirm that no voltage is present!
4.
Ground the phases and short to ground!
5.
Protect against adjacent live
components using guards and barriers!
6.
The devices must be installed in a
cabinet with a protection class of at least
IP 54.
Caution!
Limited contact protection! Protection type
according to DIN EN 60529.
Housing/terminals: IP 40/ IP 20.
Finger-proof acc. to VDE 0660 Part 514.
4
Base Device for Emergency Stop and Safety Gate
Applications
Basic device to EN 60204-1 and EN 954 - 1
Safety category 4 to EN954-1
Stop category 0 to EN 60204-1
Manual or automatic start
Cross monitoring
Feedback circuit for monitoring external contactors
3 enabling current paths
Equivalent and non-equivalent activation
Front View
SUPPLY LED green Power Supply
K1
LED green Relay K1
K2
LED green Relay K2
Description of Device and Function
This device is a two-channel safety switching device with self-monitoring on each ON-OFF cycle.
It conforms to EN 60204-1 and is equipped with positively driven relays. It is intended for
monitoring connected switching elements on separating safety devices and generating a safety-
oriented output signal (enable). Depending on the design, separating safety devices may include
protective screens, safety doors, enclosures, covers, screens, etc.
Basic function: After supply voltage has been connected to terminals A1/A2 and the safety
inputs closed, operating the reset button closes the enabling current paths (manual start). When
the safety inputs are opened the enabling current paths will open.
Operating modes / system functions
Two-channel activation The device uses two-channel activation. With equivalent activation
safety channel CH1 is connected via positive potential, safety channel CH2 via negative
potential. With non-equivalent activation both safety channels are connected to positive
potential.
Cross monitoring With equivalent activation cross monitoring is achieved by means of the
short-circuit principle; with non-equivalent activation it is achieved through functional
diversity.
Manual start When the safety inputs are closed, a button is used to close reset input S34
and then open it again (triggering with falling edge) or to close reset input S35 (triggering
with rising edge).
Automatic start Reset input S35 is connected to S33/S14. The device starts with the rising
edge of the signal on safety input S14.
Starting lockout After supply voltage has been connected and the safety inputs closed, the
enabling paths will not close. Starting is only possible after the reset button has been
operated. For starting lockout the reset inputs have to be activated with the button, as in
manual start mode.
Restarting lockout No restart after the safety inputs have been opened and closed.
Restarting is only possible after the reset button has been operated. For restarting lockout
the reset inputs have to be activated with the button, as in manual start mode.
Synchro-check Synchro-check is only possible in automatic start mode (bridge S33/S14 -
S35). After safety channel CH1, safety channel CH2 must close (S24) or open (S22) within
the synchronous time t
Please observe instructions from safety authorities.
firealarmresources.com
. If CH2 closes or opens before CH1, the synchronous time t
S
= ∞.
S

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Summary of Contents for GE INT-22.5R1-24

  • Page 1 Operating Instruction INT-22.5R1-24 Base Device for Emergency Stop and Safety Gate Applications • Basic device to EN 60204-1 and EN 954 - 1 • Safety category 4 to EN954-1 • Stop category 0 to EN 60204-1 • Manual or automatic start •...
  • Page 2 Proper Use The devices are safety switching devices. They must only be used as components of safety equipment on machines intended to protect persons, material and plant. Notes • The safety category acc. to EN 954-1 depends on the external circuitry, the choice of control devices and their location on the machine. •...
  • Page 3: Control Circuit

    Technical data Power circuitry Rated voltage U AC/DC 24 V, AC 115 – 120 V, AC 230 V Rated power DC 2.0 W Rated power AC 2.6 W / 3.2 VA Residual ripple U 2.4 V Rated frequency 50 ... 60 Hz Operating voltage range 0.85 ...
  • Page 4: Installation

    Please consult the con- Lors de l’installation, Installation das An- nection diagram during respecter le schéma des schlussschaltbild. installation. connexions. Schutztür (geöffnet) Safety door (open) Porte de protection antivalente ansteue- non-equivalent activa- (ouverte) commande rung, automatischer tion, automatic start, d’amorçage non-...
  • Page 5 Anschlussschaltbild/ Connection Diagram / Schéma de connexions Montage, Assembly, Montage Relais auf die Hutschiene ein- Attach relay to DIN rail. Posez le relais sur le rail DIN. hängen. Durch leichten Druck in Pfeilrich- Press the relay carefully onto Appuyez le relais légèrement contre le tung Relais auf die Hutschiene the DIN rail (in direction of rail DIN (en direction de la flèche).
  • Page 6 Änderungen vorbehalten / Subject to changes / Sous réserve de modification GE Security Industrial 12345 SW Leveton Drive Tualatin, Oregon 97062 United States firealarmresources.com...
  • Page 7: Application Examples

    Application Examples Dual channel Emergency Stop monitoring with (L1) two N.C. safety circuits, manual start, Reset-key E-Stop monitoring and cross monitoring. Not-Aus In accordance up to safety category 4. Reset S33 S34 A1 13 23 33 A1 A2 S34 S35 RESET CONTROL-LOGIC CH 1...