MDC 15yr Anniversary Edition XT12HR Owner's Manual
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MDC 15yr Anniversary Edition XT12HR Owner's Manual

Offroad hybrid caravan
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XT12HR
OFFROAD HYBRID CARAVAN
OWNER'S MANUAL
15yr Anniversary Edition - Version 1
www.marketdirect.com.au
Phone: 1300 494 494
I
www.marketdirect.com.au
Contents
I
I
Ph: 1300 494 494
P a g e
| 1
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved

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  • Page 1 XT12HR OFFROAD HYBRID CARAVAN OWNER’S MANUAL 15yr Anniversary Edition - Version 1 www.marketdirect.com.au Phone: 1300 494 494 www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...
  • Page 2 OU MUST CARRY OUT YOUR OWN RISK ASSESSMENTS AS YOU WORK MDC Group PTY LTD does not accept any and all liability which may arise because a user of this publication fails to follow directions in the publication or safe work methods associated with use and maintenance of the product.
  • Page 3 ATM: TYRE SIZE: DEALER: DISCLAIMER: by receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC® www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e...
  • Page 4 Vehicle Electrical Requirements ....... 12 Protection of Finishes ........41 Brake Controller ..........12 Paint ..............41 Correct Vehicle Wiring for MDC Caravans .. 12 Acrylic Windows ..........41 Trailer Lights ............. 13 Internal Finishes ..........41 Charging Camper/Caravan While Driving ..13 Ensuite Finishes ..........
  • Page 5 Brake Adjustment ..........49 Recovery points ..........68 Brake Cleaning and Inspection ......49 Hardware ............68 Magnets ..............50 Spare Part Numbers ......... 70 Shoes and Linings ..........50 Hub Assembly ........... 71 Corrosion Prevention ......... 50 Trailing Arm Bushes ..........72 Wheels and Tyres ............
  • Page 6 WELCOME TO MDC Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to the best possible owner experience and enjoy the great outdoors.
  • Page 7 Specifications SIZE (OPENED WITH AC) 5580mm L x 2265mm W x 3000mm H SIZE (CLOSED WITH AC) 5580mm L x 2265mm W x 3000mm H SIZE (OPENED W/O AC) SIZE (CLOSED W/O AC) TOWBALL WEIGHT Approx. 170kg TARE WEIGHT Approx. 1830kg 3000kg BERTH CHASSSIS...
  • Page 8 MDC Contact Details QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Rd Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA Melbourne Campbellfield...

  • Page 9: Safety Information

    Caravan to sway and/or roll excessively left and right. The industry optimum ball weight on a caravan is between 9 and 11% of the total Caravan weight. MDC Caravans fit into this category and 10% should be used as the starting point. Modifications to The Product Gas Systems The installed gas system on this product is an approved and certified installation.
  • Page 10 Jacking Your Caravan or Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated.

  • Page 11: Electrical Safety

    Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lithium batteries, have someone nearby in case of an emergency. Study and follow all the manufacturer’s specific precautions when using and servicing the battery and connected appliances.
  • Page 12 Vehicle Electrical Requirements Brake Controller All MDC campers and caravans require an electric brake controller to be fitted to the tow vehicle by law. There is a wide range of controllers available that are suitable. Correct Vehicle Wiring for MDC Caravans To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated.
  • Page 13 2. 50amp fuse or circuit breaker at the battery Notes: The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25L will be set off to take power from both the Anderson plug and the solar panels.
  • Page 14 Trail-Assure Electronic Stability Control System As an added safety feature, your 15-year anniversary model caravan is fitted with a Trail-Assure BG-5000 electronic stability control system. This is an asymmetric braking system that uses onboard measuring instruments to determine which wheel brakes to apply, and how often, to increase the stability of your caravan while driving.
  • Page 15 There is a status light indicator used to determine the functionality and modes of the unit. It is located on the drawbar for ease of access. When inactive the system will enter sleep mode to conserve power. To wake the system and check operation, connect the tow plug to your vehicle and turn on your vehicle.
  • Page 16 The BG-5000 is self-diagnosing and in the unlikely event that you need to troubleshoot your unit, identify this module, and determine the series of lights displayed. Refer to the below table to identify the status of the unit. LIGHT ACTION CONDITION CORRECTIVE ACTION SOLID GREEN...
  • Page 17 Disclaimer: Electronic stability control systems are NOT substitutes for safe driving or towing practices. In no event shall MDC be liable for loss or damage caused by misuse, modifications, or unsafe driving/towing practices. www.marketdirect.com.au...

  • Page 18: General Safety

    Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorized person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. General Safety •...
  • Page 19 Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.
  • Page 20 Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.

  • Page 21: Tyre Pressures

    Ball Weight When loading your camper, the generally accepted tow ball weight once loaded is around 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the camper in a manner that achieves the desired weight.

  • Page 22: Wheel Nuts

    Pre-Trip Inspection Tyres Before any trip check the following Correct tyre pressures • Tyres in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. • Wheel Nuts Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...
  • Page 23 Using Wheel Chocks and Ramps WARNING! Always use wheel chocks to prevent the trailer from moving when unhitched. The stabiliser legs on your caravan are not designed for supporting the full weight of the trailer, they are there to stabilise it once it is level. Using your stabilisers as a lifting mechanism will void your warranty as will extending them with a “rattle gun”...
  • Page 24 Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs.
  • Page 25 Kitchen Before sliding out kitchen, raise the pad bolt and turn to lock in the up position (Fig: 2) Push down blue latch on the slide mechanism and pull kitchen out. (Fig: 2a) When kitchen is extended fit the support leg into its receiver (Fig: 3) Extend support leg and secure locking screw (Fig: 3a) Fig: 3...

  • Page 26: Control Panel

    Control Panel *Voltmeter will indicate battery voltage when idle or charge voltage when charging. * Amp meter will show current being used not charge current. www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 26...

  • Page 27: Battery Care

    Charging the Caravan Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket. To use site power, you will require a 15A power lead connected to a 15A outlet (figure 1). In the event a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch.

  • Page 28: Packing Down Your Caravan

    The battery is located beneath the bed next to the electronics under the seat. Packing Down Your Caravan When packing down your caravan ensure the following: All gas and electric appliances are turned off. • Gas is turned off at the gas bottle. •...
  • Page 29 Towing The Caravan Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be harsh, particularly in off road conditions.
  • Page 30 Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 30...
  • Page 31 Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
  • Page 32 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown. Lower the coupling onto the tow pin. STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below).
  • Page 33 Detail view of pin through locking mechanism. Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position.
  • Page 34 STEP 2 Lift the coupling up off the tow pin. www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 34...
  • Page 35 Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.
  • Page 36 Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles. Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination.
  • Page 37 This product has been added as an ADDITIONAL safety product and should never be used as a substitution for active supervision. MDC shall not be liable for any loss or damage from not following this and the details within the products instruction manual.

  • Page 38: Preparing For Bad Weather

    Charging the Caravan Mains Power Your RV will charge from mains power via the Projecta 7 stage charger. Ensure the charger is plugged into its dedicated outlet in its bay and is switched on. The factory battery in your RV is Lithium Iron Phosphate (LiFePO4) Solar Power The roof mounted solar panels will charge automatically provided there is enough radiated energy from the sun.

  • Page 39: Storage & Care

    Storage & Care Long Term Storage To maximise the life of your caravan you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
  • Page 40 Security The 15-year anniversary models are supplied with an MDC engineered coupling lock device. This device is designed and manufactured to deter the theft of your new caravan. How to attach your lock to your Coupling: Cruisemaster DO-35 coupling Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly).

  • Page 41: Acrylic Windows

    Care and Maintenance of the Caravan Protection of Finishes Paint The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on caravans can shed polymers and pigments that can stain paint finishes if your caravan isn’t washed regularly.

  • Page 42: Corrosion Protection

    Shade and screen care Do not close blinds while window is open. Air pressure can dislodge the blind material from its guide • damaging it. Always open and close blinds and screens carefully and evenly with two hands ensuring screens and blind •...
  • Page 43 Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule. www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 43...
  • Page 44 www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 44...

  • Page 45: Protecting From Mould

    Protecting from Mould Mould is very difficult to clean once a porous surface is affected. There are several ways you can prevent the occurrence of mould on your caravan. Never leave your camper packed away wet. If you must leave a campsite with wet canvas or a damn interior, be sure to open and dry out your tent thoroughly at the very first opportunity when you get home.
  • Page 46 Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct seal compression.

  • Page 47: Trailing Arm Pivot Bolts

    Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter.
  • Page 48 Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.

  • Page 49: Important Safety Notice

    Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.

  • Page 50: Shoes And Linings

    It is also recommended that the drum armature surface be refaced when replacing magnets. Magnets should also be replaced in pairs - both sides of the axle. Always use genuine MDC OEM parts. Shoes and Linings A simple visual inspection of your brake linings will tell if they are useable.
  • Page 51 Wheels and Tyres Highway Your caravan is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the caravan is 39psi Recommended highway pressure at ATM of 3000kg is 77psi Off Road...

  • Page 52: Electrical Systems

    Electrical Systems Charging from your Vehicle A 12-pin trailer plug is also required. In addition to the standard wiring to pins 1 to 7, power must be supplied to the number 12 pin for the trigger wire for the DC-DC charger while the engine is running. The IDC25L is programmed to favour the solar power supply until the supply falls below the minimum •...
  • Page 53 Battery Care Storage type batteries require periodical maintenance to perform at their peak and extend their service life. The following is an outline of how to gain the best performance and lifecycle from the battery fitted in your RV: Always use a quality charger that caters to the voltage requirements of a LiFePO4 battery. Never leave your battery stored at low voltage.
  • Page 54 12 Volt Main Circuit Diagram www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 54...
  • Page 55 12 Volt Switch Circuit www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 55...
  • Page 56 Gas & Water Systems Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.
  • Page 57 Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If • the mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Before accessing terminals, please ensure all supply circuits are disconnected (i.e.

  • Page 58: Draining The Water Heater

    If just the cold-water system is being used, without water heater, the heater tank is also filled up with • water. To avoid damage through frost, water must be drained by means of the drain valve, even if the heater has not been used. As an alternative, two shut-off valves, resistant to hot water, can be fitted in front of the cold and hot water connection.

  • Page 59: Switching Off Gas Operation

    Removing The Cowl Cover Grab the handle of the cowl cover. • Press the palm against the lid (Fig.3a - 1) while pulling the lid off the cowl (Fig.3a - 2). • Select Water Heater Mode Use the control panel to select the water heater mode a = Red indicator lamp “Fault”...

  • Page 60: Circuit Breaker

    Red Indicator Lamp “Fault” The red indictor lamp (a) lights up if there is a fault. For possible causes please refer to “Fault finding” on page 6. To unlock, switch off the appliance, wait 10 minutes, and switch on again. Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel.

  • Page 61: Water Supply

    Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does not No 12 V DC supply Check the power supply (operation operate. voltage. voltage min. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”). When switching on, the heater does not –...

  • Page 62: Fresh Water Tanks

    Kem Blue or Aqua Kem Green for better environmental performance. Cleaning Cassette Tank: “Cassette Tank Cleaner” is the recommended product for this application. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. ***Do not add to main water tanks! *** Thetford recommend “Aqua Rinse”...

  • Page 63: Water Pumps

    Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.

  • Page 64: Troubleshooting

    Trouble Shooting 12 Volt Electrical PROBLEM POSSIBLE CAUSE REMEDY No power Main switch turned off Turn on main rotary switch Tripped main circuit breaker Reset CB1 circuit breaker located with batteries (See diagram E1) Flat Battery Battery needs reset: Charge battery on mains power and set charger to “Supply Mode”...

  • Page 65: Water Pump

    Plumbing Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does not No 12 V DC supply Check the power supply (operation operate. voltage. voltage min. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”).

  • Page 66: Driving Off-Road

    Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: Wheel Bearings •...

  • Page 67: Protecting The Environment

    Protecting the environment Remote areas and National Parks are sensitive areas, and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.
  • Page 68 Recommended Recovery Products Recovery points Do not attempt to recover via points that aren’t designated recovery point. Your vehicle must be fitted with rated points that exceed the safe load of any recovery straps or tow straps being used. Hardware Shackles are an integral part of any recovery kit.
  • Page 69 Tyre repair kits are an excellent investment when travelling remote in the event you are unlucky enough to damage more tyres than you have spare. A compressor is a must have to reinflate your tyres after deflating for rough and corrugated roads. A tyre gauge is a must have to deflate your tyres to the correct pressure when travelling off road.

  • Page 70: Spare Part Numbers

    Spare Part Numbers Hub & Suspension Components Timken Bearing (inner & outer bearings) 25590 Bearing Cone (Inner and outer bearings) 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030...

  • Page 71: Hub Assembly

    Hub Assembly www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 71...
  • Page 72 Trailing Arm Bushes www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 72...

  • Page 73: Warranty Statement

    Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
  • Page 74 2. REMEDIES AND LIMITATION OF LIABILITY a) Except as otherwise required by law, your remedy if we accept a warranty claim will be limited to our choice between repair works with our chosen repairer, replacement goods, or a refund, as we reasonably consider appropriate to rectify the basis of the claim.
  • Page 75 5. GOODS BOUGHT AT AUCTION From time to time, we may, at our discretion, offer items for auction, either independently or via a third party. Whilst every effort will be made to provide all relevant information regarding the item on auction, as per Australian law, goods bought at auction are not covered by this Warranty and are not covered by the majority of consumer guarantees under the Australian Consumer Law.
  • Page 76 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 76...
  • Page 77 Trip Name Date Km Start Km Finish Cumulative www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 77...

  • Page 78: Maintenance

    Maintenance Maintenance is essential to keep your caravan in a safe and usable condition. Caravans are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used. The service schedule outlines the service intervals for safe travelling and your owner obligations under our warranty policy.
  • Page 79 Every 6 MONTHS / 5,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 80 12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 81 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 82 18 MONTHS / 15,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 83 24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 84 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 85 30 MONTHS / 25,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 86 36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 87 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 88 42 MONTHS / 35,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 89 48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 90 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 91 54 MONTHS / 45,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 92 60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 93 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 94 66 MONTHS / 55,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 95 72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 96 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...
  • Page 97 78 MONTHS / 65,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • Lubricate and check bushes for excess movement. • Suspension Torque bolts to 190Nm •...
  • Page 98 84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel Inspect for condition and operation • Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
  • Page 99 Inspect for soft spots on floor • General fixings Check all structural fixing are secure. • Ventilation Inspect for obstruction and vents operating correctly • Fire Inspect extinguisher is charged and within service date • Extinguisher Test and inspect. • Smoke Alarm Replace battery •...

  • Page 100: Supplier Contact Details

    Supplier Contact Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:...
  • Page 101 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email: karratha@statewidebearings.com.au Email: kalgoorlie@statewidebearings.com.au Wangara Wingfield 70 Distinction Road, Wangara, WA 6065 Grand Jct Rd & South Rd Wingfield SA 5013 Ph: (08) 9303 6900 Ph: (08) 8260 6299 Email: wangara@statewidebearings.com.au Email: wingfield@statewidebearings.com.au Dandenong South Somerton 84 Greens Road, Dandenong South VIC 3175...

  • Page 102: Video Tutorials

    Video Tutorials New Purchase Handover Video Watch this video for pre-pickup and general operation of the caravan Scan the code or go to https://youtu.be/epTgmAuAD2E Setup Tutorial Watch this video for correct setup Scan the code or go to https://youtu.be/wKeJi8mQWKo Pack Down Tutorial Watch this video for correct packing down procedure Scan the code or go to https://youtu.be/jLfR8z3AYAg...
  • Page 103 www.marketdirect.com.au Contents Ph: 1300 494 494 P a g e | 103...

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