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ADDRESS 2: MODEL: VIN: BUILD DATE: TARE WEIGHT: ATM: TYRE SIZE: DEALER: DISCLAIMER: by receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC®...
Vehicle Electrical Requirements ........9 Roof Maintenance ............29 Brake Controller ............... 9 Winegard Sensar III Antenna (optional Extra) ..29 Correct Vehicle Wiring for MDC Caravans ....9 Caravan Body Maintenance ......... 31 Trailer Lights ..............10 Locks and Latches ............31 Charging Camper/Caravan While Driving ....
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Draining the Water Heater ........43 Gas Operation ..............49 Switching On Gas Operation ........43 Water Supply ..............49 Removing The Cowl Cover ........44 Water Pump ..............50 Select Water Heater Mode ........44 Driving Off Road ............. 51 Switching Off Gas Operation ........
WELCOME TO MDC Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.
Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in” is measured in millimeters at the front of the tyre from the chassis rail.
Specifications SIZE (CLOSED WITH AC) 2265mmW x 5580mmL x 3000mmH SIZE (OPENED WITH AC) 5800mmW x 5580mmL x 3000mmH SIZE (CLOSED W/O AC) 2265mmW x 5580mmL x 2800mmH SIZE (OPENED W/O AC) 5800mmW x 5580mmL x 2800mmH STYLE 12’ hybrid offroad caravan TOWBALL WEIGHT 170kg TARE WEIGHT...
MDC Contact Details QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Rd Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA Melbourne Campbellfield...
Chassis All MDC chassis are fully engineered and verified using Finite Element Analysis (FEA) software. This ensures that the chassis for each model passes the relevant regulations and design rules as originally provided to the customer. Any modification to the chassis or drawbar whatsoever (no matter how minor) will inevitably change this –...
Jacking Your Caravan or Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated.
Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the manufacturer’s specific precautions when using, and servicing the battery and connected appliances.
Vehicle Electrical Requirements Brake Controller All MDC campers and caravans require an electric brake controller to be fitted to the tow vehicle by law. There is a wide range of controllers available that are suitable. Correct Vehicle Wiring for MDC Caravans To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated.
2. 50 amp fuse or circuit breaker at the battery Notes: The Projecta IDC25 DC to DC controller fitted in your MDC trailer is programmed to favour the solar panel input exclusively until it drops below a threshold voltage input. By providing accessory power to the number 12 pin, the trigger for the IDC25 will be set off...
Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorized person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. General Safety Your Caravan may have several gas safety labels affixed throughout containing important •...
Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do •...
Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.
Tyre Pressures Tyre pressures have a large effect on the handling of your caravan. Tyres that are under the recommended pressure for the caravans’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide. The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight.
Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating.
Stabiliser Legs Stabiliser legs are installed to stabilise the caravan or camper when setup. Stabiliser legs should never be used to jack a trailer as they are comprised of small bevel gears held in place by small roll pins that will break if overloaded. Stabilisers are best set vertical or 90 degrees to the chassis where possible.
Kitchen Before sliding out kitchen, raise the pad bolt and turn to lock in the up position (Fig: 2) Push down blue latch on the slide mechanism and pull kitchen out. (Fig: 2a) When kitchen is extended fit the support leg into its receiver (Fig: 3) Extend support leg and secure locking screw (Fig: 3a) Fig: 3 Fig: 3a...
Control Panel *Voltmeter will indicate battery voltage when idle or charge voltage when charging. * Amp meter will show current being used not charge current.
Charging the Caravan Mains Power The Projecta charger in your caravan is connected via the 15A exterior socket. To use site power, you will require a 15A power lead connected to a 15A outlet (figure 1). In the event a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch.
Packing Down Your Caravan When packing down your caravan ensure the following: All gas and electric appliances are turned off. • Gas is turned off at the gas bottle. • All loose items are secured and unable to move and damage themselves or the caravan. •...
Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling.
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Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
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STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown. Lower the coupling onto the tow pin. STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below).
Detail view of pin through locking mechanism. Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position.
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STEP 2 Lift the coupling up off the tow pin.
Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.
Care and Maintenance of the Caravan Protection of Finishes Paint The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Rubber seals and applied sealants on caravans can shed polymers and pigments that can stain paint finishes if your caravan isn’t washed regularly.
Protecting from Mould Mould is very difficult to clean once a porous surface is affected. There are several ways you can prevent the occurrence of mould on your caravan. Never leave your camper packed away wet. If you must leave a campsite with wet canvas or a damn interior, be sure to open and dry out your tent thoroughly at the very first opportunity when you get home.
Roof Maintenance Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule.
Caravan Body Maintenance Locks and Latches Locks need regular maintenance to ensure they operate correctly and stay free from corrosion. Diligent use of WD40 or Inox will help in this regard. Both locks and latches need to be checked for adjustment to ensure correct seal compression.
Handbrake A correctly adjusted handbrake should raise 1/3 to ½ of the allowable range at the handbrake handle. Poorly adjusted handbrakes are dangerous. Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while driving. Parking brakes are mechanically operated by cable means.
0707 Onwards Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3.
Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments.
It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets.
Wheels and Tyres Highway Your caravan is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the caravan is 50psi Recommended highway pressure at ATM of 3000kg is 72psi Off...
Aqua Kem Green for better environmental performance. Cleaning Cassette Tank: “Cassette Tank Cleaner” is the recommended product for this application. Flush Water Tank: Only suitable for MDC models that have a toilet flush tank. ***Do not add to main water tanks! *** Thetford recommend “Aqua Rinse”...
Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.
Any work involving connection or interconnecting wiring must be carried out by a licensed electrician. If the mains cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Before accessing terminals, please ensure all supply circuits are disconnected (i.e.
Residues of frozen water can prevent filling if there is a frost. The water heater can be defrosted by switching on the heater for a short period (max. 2 minutes). Frozen pipes can be defrosted by heating the room. If just the cold-water system is being used, without water heater, the heater tank is also filled up with •...
Removing The Cowl Cover Grab the handle of the cowl cover. • Press the palm against the lid (Fig.3a - 1) while pulling the lid off the cowl (Fig.3a - 2). • Select Water Heater Mode Use the control panel to select the water heater mode a = Red indicator lamp “Fault”...
Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel. Only original Truma parts may be used for maintenance and repair work! Please contact the Service Australia for service and repairs. Decalcification The Truma UltraRapid must be descaled on a regular basis (at least twice a year). We recommend the use of suitable normal commercial products for the cleaning, disinfection and care of the Truma UltraRapid.
Selecting Fresh Water Tank Beneath the water pump location on the outside of the caravan you will find the selector valves to choose which water tank feeds the water pump.
Trouble Shooting 240 Volt Trouble Shooting Problem Possible Cause Remedy Caravan not plugged into mains power. Plug into mains power. • • No power to power points Faulty power lead Test/replace lead. • • RDC Device tripped Reset RCD • •...
Plumbing Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does not No 12 V DC supply voltage. Check the power supply (operation operate. voltage min. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”).
Water Pump Problem Possible Cause Remedy Not running (no sound) • Power off at control panel. • Switch on power. • Switch beside kitchen turned off • Turn on switch at kitchen Air and water spitting from Water tank empty Fill tanks.
Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: Wheel Bearings •...
Protecting the environment Remote areas and National Parks are sensitive areas, and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets.
Recommended Recovery Products Recovery points Do not attempt to recover via points that aren’t designated recovery point. Your vehicle must be fitted with rated points that exceed the safe load of any recovery straps or tow straps being used. Hardware Shackles are an integral part of any recovery kit.
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Tyre repair kits are an excellent investment when travelling remote in the event you are unlucky enough to damage more tyres than you have spare. A compressor is a must have to reinflate your tyres after deflating for rough and corrugated roads. A tyre gauge is a must have to deflate your tyres to the correct pressure when travelling off...
Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
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If we approve a warranty claim, then the work performed to remedy that claim must be performed either by us or by a person whom we approve in writing to do that work. If you have rectification works performed by an unapproved third party, whether under an approved warranty claim or otherwise, then we may not be responsible for the costs of those works, and this Warranty shall not cover those works, or any damage or loss of value arising from those works.
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4. FACTORY SECONDS, EX-DEMONSTRATION AND DAMAGED GOODS From time to time, we may offer for sale items marked as "factory seconds", "ex-demonstration", or "damaged". This Warranty does not apply to any goods sold under these markings. b) If other warranties apply to goods sold while marked as “factory seconds”, “ex-demonstration”, or “damaged”, then those warranties will apply the standard for a product with those markings, which will be a lower standard than that for a product sold as new.
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6. LODGING A CLAIM If you purchased a caravan or camper which you believe is covered by warranty, and you become aware of something you believe to be a defect or damage resulting from a defect, then you should follow the process set out below to obtain the fastest response and greatest chance of having your claim approved: As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect, lodge a warranty claim through our website using our online Warranty Claim Form;...
Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative...
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Trip Name Date Km Start Km Finish Cumulative...
Maintenance Maintenance is essential to keep your caravan in a safe and usable condition. Caravans are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used.
Maintenance Schedule & Service Record 500KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. • Hitch • Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake • Brakes & Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly •...
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Every 6 MONTHS / 5,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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18 MONTHS / 15,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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30 MONTHS / 25,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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42 MONTHS / 35,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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54 MONTHS / 45,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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66 MONTHS / 55,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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78 MONTHS / 65,000KM SERVICE CHECKED Hitch Check hitch bolts to 90Nm • Handbrake Check cable and adjust if necessary • Hand winch Check brake function and webbing • • Lubricate and check bushes for excess movement. Suspension Torque bolts to 190Nm •...
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84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension Hitch Inspect for damage and lubricate. Check bolt Torque to 90Nm • Jockey Wheel • Inspect for condition and operation Check for correct operation. • Breakaway Inspect lanyard and clip • Drawbar Inspect wiring grommets and general condition •...
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Replace battery • Window Blinds Inspect and adjust tension where necessary • Damp Check Inspect caravan for any dampness. • Plumbing Hot Water De-scale hot water service • System Water Tanks Treat tanks and entire system with bacteria killing tank cleaner and flush. •...
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