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INSTALLATION, OPERATION, INSTALLATION, OPERATION, AND SERVICE MANUAL AND SERVICE MANUAL DISHSTAR DISHSTAR SERIES UNDERCOUNTER DISHMACHINES SERIES UNDERCOUNTER DISHMACHINES DishStar HT-E/HT-E-SEER Manual • 07610-004-43-79-Q...
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ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
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MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
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REVISION HISTORY Revision Date Made by Process Details 4-11-17 Initial release of the manual. Corrected pg. 2. Updated pg. 4 due to heaters not running simultaneously. Added description of the three cycles to the Operation section. Replaced item #14 on pg. 27 with new P/N. Added 1/4" 4-27-17 brass plug to the rinse tank.
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NOMENCLATURE DishStar HT-E ® Undercounter dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. DishStar HT-E-SEER ® Undercounter dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. Equipped with Steam Elimination and Energy Recovery System (SEER).
HT-E DIMENSIONS SPECIFICATIONS LEGEND A - Electrical Connection C - Drain Hose All dimensions from the floor (5/8" ID, install into 1 1/2" MIN Drain with Air-gap) can be increased 1” using the B - Water Inlet (with 6' Hose) machine’s adjustable feet.
HT-E-SEER DIMENSIONS SPECIFICATIONS LEGEND A - Electrical Connection C - Drain Hose All dimensions from the floor (5/8" ID, install into 1 1/2" MIN Drain with Air-gap) can be increased 1” using the B - Water Inlet (with 6' Hose) machine’s adjustable feet.
HT-E OPERATING PARAMETERS SPECIFICATIONS DishStar HT-E Operating Capacity: Racks per Hour 36 (27)* Dishes per Hour Glasses per Hour 1296 Tank Capacity (Gallons): Wash Tank Rinse Tank 1.66 NOTICE Always refer to machine data plate for specific electrical and water requirements.
HT-E-SEER OPERATING PARAMETERS SPECIFICATIONS DishStar HT-E-SEER Operating Capacity: Racks per Hour 24 (20)* Dishes per Hour Glasses per Hour Tank Capacity (Gallons): Wash Tank Rinse Tank 1.66 NOTICE Always refer to machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and is subject to change without notice.
ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE DishStar HT-E/HT-E-SEER Electrical Characteristics All electrical ratings provided in this manual are for reference VOLTS only. Always refer to machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, PHASE state, territorial, and national codes.
INSTRUCTIONS INSTALLATION INSPECTION Before installing machine, check packaging and machine for damage. Damaged packaging might be an indication of damage to machine. If there is any type of damage to both packaging and unit, do not throw away the packaging. The machine Do not throw away has been inspected at the factory before shipping and is expected to arrive in new, packaging if damage...
INSTRUCTIONS INSTALLATION WATER SUPPLY If water hardness tests at 3 GPG or lower, connect machine water line (installed at the factory) to the facility water line. A water shut-off valve should be installed in the CONNECTIONS: water line between the facility supply and machine to allow access for service. The WATER HARDNESS water supply line must be capable of a minimum of 10 PSI “flow”...
INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located on the left-front of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.
INSTRUCTIONS INSTALLATION VOLTAGE CHECK Apply power to machine. Check incoming power at the terminal block and ensure it corresponds with voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run machine if voltage is too high or too low. Advise all proper personnel of the location of the breaker and any problems.
INSTRUCTIONS INSTALLATION PREPARING This machine is supplied with detergent and rinse-aid chemical feeder pumps. CHEMICAL Locate open ends of chemical tubes with tube stiffeners and place each one in FEEDER PUMPS appropriate container. • Red Tubing = Detergent • Blue Tubing = Rinse-aid PRIMING CHEMICAL Chemical feeder pumps need priming when machine is first installed or if chemical lines have been removed and air was allowed to enter.
OPERATING INSTRUCTIONS OPERATION PREPARATION 1. Verify strainers are in place and clean. CAUTION CAUTION! Preparation section must be followed before operating machine! 2. Ensure wash and rinse arms are screwed securely in place and end-caps are tight. 3. Verify wash and rinse arms rotate freely. 4.
OPERATING INSTRUCTIONS OPERATION WARE Proper ware preparation helps ensure good results and fewer re-washes. If not done properly, ware might not come out clean and efficiency of the dishmachine will be PREPARATION reduced. Scraps should always be removed from ware before being loaded into a rack.
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OPERATING INSTRUCTIONS OPERATION WASHING A RACK 6. Press Start button and machine will begin wash cycle. OF WARE 1 5 5 F Temperature shown W A S H I N G is minimum required temperature. C Y C L E 1 7.
OPERATING INSTRUCTIONS OPERATION OPERATIONAL Based on use, strainers might become clogged with soil and debris as the workday progresses. Operators should regularly inspect strainers to ensure they've not INSPECTION become clogged. Clogged strainers will reduce washing capability of machine. Instruct operators to clean out strainers at regular intervals or as required by workload.
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OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 6. Replace end-caps and use a screwdriver to ensure they are tight. CLEANING Use a screwdriver to ensure end-caps are tight. 7. Ensure float (located under left strainer) is free of debris. 8. Spray or wipe out interior of machine. 9.
OPERATING INSTRUCTIONS OPERATION DELIMING In order to maintain machine at its optimum performance level, lime and corrosion deposits must be removed. The frequency for deliming will be based on water conditions. A deliming solution is available from your chemical supplier. Read and follow all instructions on the label.
OPERATING INSTRUCTIONS OPERATION DETERGENT Detergent usage and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a CONTROL source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent.
1. Ensure water temperatures match those listed on machine data plate (on front- left of machine). SERIAL NO.: XXXXXXXXX 60Hz 1 PH 2 WIRE MODEL: DISHSTAR HT-E 208 VOLT 230 VOLT WASH MOTOR 1 HP 5.0 A 1 HP 5.0 A WASH HEATER 3.3 KW...
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PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE 5. Do not overfill racks. MAINTENANCE 6. Ensure glasses are placed upside-down in the rack. 7. Ensure all chemicals being injected into machine have been verified at correct concentrations. 8. Clean machine at end of every workday (see Shutdown and Cleaning section). 9.
PROGRAMMING TROUBLESHOOTING MODEL To access programming mode, machine should be on and not in cycle. CONFIRMATION The machine's program number must be correct to ensure machine works properly. To confirm program number: 1. Press and hold I and III buttons until “Program” flashes (2–3 seconds). P R O G R A M 2.
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PROGRAMMING TROUBLESHOOTING USER SETUP To access programming mode, machine should be on and not in cycle. Programming buttons (Up-arrow, Down-arrow, and Select) are hidden on display A transparent guide to and are shown below outlined with red dots. locating the programming buttons is included with 1.
FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. Replace faulty component. 2. Faulty inlet valve or fill relay. 3.
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FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY 1. Verify incoming water pressure is 10 ± 2 PSI. 1. Low or no water pressure. 2. Verify that fill relay is supplying voltage to fill solenoid. 2. Faulty inlet valve or fill relay. Replace faulty component.
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FAULT CODES TROUBLESHOOTING DISPLAY SHOWS POSSIBLE CAUSES REMEDY "F12 Service needed," "Check booster Faulty temperature probe (T3). Replace probe that connects to P13. thermostat" 1. Fully disconnect 6-pin cable at each end, and reconnect 1. Loose connection in 6-pin cable between each end until a click is heard.
TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
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TROUBLESHOOTING TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
CONTROL PANEL, 208/230 V PARTS NOTICE 208-230 V machines with serial numbers before 22E406186 have a universal timer. Click here to open earlier manual. 07610-004-43-79-Q...
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CONTROL PANEL, 208/230 V PARTS ITEM DESCRIPTION PART NUMBER Contactor, 30 A, 240 VAC 05945-002-74-20 I/O Module 05945-004-44-63 End Bracket, Terminal 05999-004-90-66 Separator, Terminal Block 05999-004-90-67 Terminal Block, Single Level 05999-004-90-68 Tag, Marking 05999-004-90-72 Power Supply 05950-004-81-79 Peri-pump Assembly, 14 RPM 05700-004-71-63 Din Rail, 5 3/4"...
CHEMICAL FEEDER PUMPS, 208-230 V PARTS Part numbers for complete assemblies on previous page. NOTICE 208-230 V machines with serial numbers before 22E406186 have different pumps. Click here to open earlier manual. ITEM DESCRIPTION PART NUMBER Motor, 14 RPM 04320-011-63-33 Pump Housing, Clear 04320-004-59-41 Washer, Thrust, Peri-pump...
HT-E CONTROL PANEL, 460 V PARTS ITEM DESCRIPTION PART NUMBER Complete HT-E Electrical Panel Assembly, 460 V 05700-004-44-50 Electrical Panel 05700-004-40-63 Contactor, 460 V 05945-111-60-07 End-cap, Contactor 05940-111-60-30 Dinrail, 7 3/4" 05700-002-79-13 Screw, 10-32 x 5/8" 05305-003-02-12 Motor Overload, 1.35–2 A 05945-111-60-08 Screw, 10-32 x 1”...
CHEMICAL FEEDER PUMPS, 460 V PARTS Complete Peri-pump Panel Assembly, 460 V 05700-004-44-45 07610-004-43-79-Q...
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CHEMICAL FEEDER PUMPS, 460 V PARTS ITEM DESCRIPTION PART NUMBER Stiffener, Chemical Tube 05700-002-66-49 Chemical Port Assembly 05700-004-30-86 Tubing, Red, 1/4" x 120" 05700-011-37-15 Tubing, Red, 1/4" x 80" 05700-011-37-14 Tubing, Clear, 1/8" x 120" 05700-002-76-14 Tubing, Clear, 1/8" x 48" 05700-002-76-15 Complete Peri-pump Assembly, 05700-004-71-60...
DOOR PARTS Complete Door Assembly 05700-004-36-53 07610-004-43-79-Q...
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DOOR PARTS ITEM DESCRIPTION PART NUMBER Outer Door Weldment 05700-004-52-86 Screw, 10-32 x 1/4" 05305-173-01-00 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 Washer, 1/4-20 ID 05311-174-01-00 Gasket, Door 20" 05330-003-58-35 Gasket, Door 17 1/8" 05330-003-58-36 Fastener, 10-32 05340-111-58-10 Door Handle 05700-003-26-62 Stop, Door Hinge 05700-003-32-55 Hinge, Left...
MISCELLANEOUS DOOR COMPONENTS PARTS Parts are not shown to scale in relation to each other. ITEM DESCRIPTION PART NUMBER Switch Mounting Plate Assembly 05700-003-33-54 Door Spring 05700-003-32-85 Cover, Left Hinge Weldment 05700-004-36-80 Cover, Right Hinge Weldment 05700-004-36-81 Hinges secured with Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 O-ring 05330-003-32-34...
HT-E-SEER DOOR INTERLOCK, 208-230 V PARTS Complete Door Interlock Assembly, 208-230 V 05700-004-99-58 NOTICE 208-230 V machines with serial numbers before 22E406186 have a different door interlock. Click here open earlier manual. ITEM DESCRIPTION PART NUMBER Screw, 6-32 x 5/8" 05305-011-39-85 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00...
HT-E-SEER DOOR INTERLOCK, 460 V PARTS Complete Door Interlock Assembly, 115 V (for 460 V Machine) 05700-004-52-89 ITEM DESCRIPTION PART NUMBER Solenoid, Door Interlock, 115 V (for 460 V Machine) 05999-004-52-88 Solenoid Stop 05700-004-47-51 Bearing, Dry Running Sleeve, 1/4" ID 03120-004-47-52 Locknut, 1/4-20 Low Profile with Nylon Insert 05310-374-02-00...
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WASH PARTS ITEM DESCRIPTION PART NUMBER Wash Arm Assembly 05700-021-39-23 Motor Support 05700-004-40-61 Wash Halo 05700-004-42-21 Pipe Clamp 05700-000-35-06 Wash Arm End-cap 05700-003-31-59 Screw, 1/4-20 x 1/2" 05307-011-36-96 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Manifold Gasket 05330-002-34-77 Wash Hub 05700-004-43-04 Wash Motor See Motors page.
MOTORS PARTS ITEM DESCRIPTION PART NUMBER Pump and Motor, 208/230 V 06105-004-35-22 Pump and Motor, 460 V 06105-003-52-78 Seal Plate, 208/230 V 05700-002-81-87 Seal Plate, 460 V 05700-002-06-22 Case O-ring, 208/230 V 05330-002-81-83 Case O-ring, 460 V 05330-002-87-02 Mechanical Seal, 208/230 V 05330-002-34-22 Mechanical Seal, 460 V 05330-002-87-16...
RINSE PARTS Rinse Arm Bearing Kit 06401-004-57-50 ITEM DESCRIPTION PART NUMBER Complete Rinse Manifold Assembly 05700-004-40-58 Pipe Clamp 05700-000-35-06 Rinse Arm End-cap (includes o-ring) 05700-004-34-62 Complete Rinse Arm Assembly 05700-004-39-39 Rinse Arm 05700-004-38-75 Bearing Assembly, Rinse Arm 05700-004-54-71 O-ring (included in item #5) 05330-002-60-69 Retaining Ring 05340-112-01-11...
PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 NOTICE HT-E-SEER has a water arrestor as standard equipment. See the HT-E-SEER Plumbing page. Tee, 1/2” x 1/2” x 1/2” 04730-211-27-00 Nipple, 1/2” NPT, Brass 04730-207-15-00 Water Arrestor Repair Kit (Plunger &...
HT-E PLUMBING PARTS Complete Inlet Plumbing Assembly, 208/230 V 05700-004-09-03 Complete Inlet Plumbing Assembly, 115 V (for 460 V Machine) 05700-004-44-40 *Item not included in part number of complete plumbing assembly and must be ordered separately. 07610-004-43-79-Q...
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HT-E PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Valve, 1/2", 208/230 V 04810-003-71-56 04810-003-71-55 Valve, 1/2", 115 V (for 460 V Machine) Union, 1/2" x 1/2" Brass 04730-003-62-44 Nipple, 1/2" Close Brass 04730-207-15-00 Nipple, 1/2" x 4" NPT Brass 04730-207-04-00 Adapter, 1/2" Fitting, Male 04730-011-59-53 Elbow, 1/2"...
HT-E-SEER PLUMBING PARTS Complete SEER Plumbing Assembly, 208/230 V 05700-004-63-79 Complete SEER Plumbing Assembly, 460 V 05700-004-78-45 CONNECTS TO COLD WATER INLET ON SEER SYSTEM CONNECTS TO HOT WATER OUTLET ON SEER SYSTEM *Item not included in part number of complete SEER plumbing assembly and must be ordered separately.
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HT-E-SEER PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Inlet Plumbing Assembly, 208/230 V 05700-004-53-98 Inlet Plumbing Assembly, 115 V (for 460 V Machine) 05700-004-78-48 Pressure Regulating Valve, Dial-set 05700-004-94-35 Booster Tank Discharge Assembly 05700-004-55-97 Tee, 1/2" Brass 04730-211-27-00 Nipple, 1/2" Close Brass 04730-207-15-00 Water Hammer Arrestor, 1/2"...
SEER SYSTEM PARTS Complete SEER System Assembly, 208/230 V 05700-004-63-06 Complete SEER System Assembly, 115 V (for 460 V Machine) 05700-004-64-72 here Machines with serial numbers before 19G376587 have an older version of the SEER System. Click NOTICE open manual with the older version. STICKY SIDE 07610-004-43-79-Q...
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SEER SYSTEM PARTS ITEM DESCRIPTION PART NUMBER Motor, Fan, 208/230 V 05999-004-63-31 Motor, Fan, 115 V (for 460 V Machine) 05999-004-64-71 Wheel, Blower 05999-004-59-13 Bracket, Bearing Boot 05700-004-50-94 Bushing and Housing Assembly 03120-004-50-88 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Bracket, Motor Adjustment 05700-004-58-81 Grommet, Push-in, 3/4"...
STANDS & PANELS PARTS 6" Stand Install Instructions 18" Stand Install Instructions ITEM DESCRIPTION PART NUMBER 6” Stand Assembly 05700-003-34-24 Stand 05700-002-88-82 6” Leg 05700-021-61-10 Bullet Foot 05340-108-01-03 18” Stand Assembly 05700-003-34-25 Stand 05700-002-88-82 Bullet Foot 05340-108-01-03 18” Leg 05700-002-89-47 Cross Brace 05700-003-25-90...
FRAME PARTS ITEM DESCRIPTION PART NUMBER Shroud, Left 05700-003-37-04 Frame, Left 05700-003-31-91 Adjustable Foot 05340-002-71-71 Shroud, Top 05700-003-37-06 Frame, Right 05700-003-31-90 Plug, Shroud 05700-003-32-50 Panel, Bottom 05700-004-44-54 Support, Strainer Left 05700-004-40-52 Support, Strainer Right 05700-004-40-53 Strainer 05700-004-09-43 Shroud, Right 05700-004-36-82 07610-004-43-79-Q...
MISCELLANEOUS PARTS PARTS Parts are not shown to scale in relation to each other. Wash Heater Replacement Instructions 208-230 V Drain Water Tempering Kit Install Instructions 460 V Drain Water Tempering Kit Install Instructions ITEM DESCRIPTION PART NUMBER Rail, Left Rack 05700-031-37-88 Rail, Right Rack...
208/230 V, 50/60 HZ, 1-PHASE SCHEMATICS NOTICE 208-230 V machines with serial numbers before 22E406186 have a different here schematic. Click open earlier manual. 07610-004-43-79-Q...
460 V, 60 HZ, 3-PHASE SCHEMATICS Connection Diagram for IO Module Input Assignments Programming I1 Wash header I2 Cycle I3 Float I4 Rinse I5 Door/Chemicals VDC OUT Temperature Analog input AC signals DC RTN L1 L2/N Sensor inputs VDC OUT LOGIC INPUT AC power in DC RTN 24 VDC OUT / RS‐232 Relay Assignments K1 Power BLK (DC RTN) K2 Booster heater K3 Wash heater RED (+24 VDC) K4 Varies by model K5 Varies by model...
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Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com DishStar HT-E/HT-E-SEER Manual • 07610-004-43-79-Q...