Jackson Delta 1200 Technical Manual
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Jackson Delta 1200 Technical Manual

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See also: Installation, Operation and Service Manual
Feb 10, 2010
P/N 07610-003-62-15 Revision D
CHEMICAL SANITIZING GLASSWASHER DISHMACHINE SERIES
TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
FOR JACKSON MODELS:
Delta 1200
JACKSON MSC, INC.
P.O. BOX 1060
HIGHWAY 25E
BARBOURVILLE, KY. 40906
FAX: (606) 523-9196
PHONE: (606) 523-9795
www.jacksonmsc.com

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  • Page 1 CHEMICAL SANITIZING GLASSWASHER DISHMACHINE SERIES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS: Delta 1200 JACKSON MSC, INC. P.O. BOX 1060 HIGHWAY 25E BARBOURVILLE, KY. 40906 FAX: (606) 523-9196 Feb 10, 2010 PHONE: (606) 523-9795 P/N 07610-003-62-15 Revision D www.jacksonmsc.com...
  • Page 3 REVISION MADE APPLICABLE REVISION DETAILS DATE 10-27-08 Initial release of manual. 11-10-08 8074 Revised Drawings. 06-05-09 90605-1430-MD Updated electrical schematic. 02-10-10 091106-1526-CW Corrected part number on page 36...
  • Page 4 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL GLASSWASHER SERIES Delta 1200 = 24” Glasswasher Model: Serial No.: Installation Date: Service Rep. Name: Phone No.:...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE GENERAL Specifications Dimensions INSTRUCTIONS SECTION Installation Instructions Electrical Connections Detergent Control Chemical Dispensing Operating Instructions Sequence of Operation III. PREVENTATIVE MAINTENANCE TROUBLESHOOTING SECTION MAINTENANCE INSTRUCTIONS Replacing the Chemical Feeder Pump Motor Wash Tank Heater Replacement Thermostat Replacement Wash Motor Replacement PARTS SECTION...
  • Page 6 SECTION 1: SPECIFICATION INFORMATION...

  • Page 7: Specifications

    NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and may be subject to change without notice. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 8: Dimensions

    14.64" 12.86" 8.64" SECTION B-B SCALE 0.09 : 1 27.41" 25.38 2.00" Wall Clearance 19.45" 12" VERTICAL CLEARANCE 29.26" 6.17" 6.59" Inlet Drain SECTION A-A SCALE 0.09 : 1 05700-003-60-00 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 9 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS...

  • Page 10: Installation Instructions

    UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no missing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson Raise Lower immediately to have the missing item shipped to you.

  • Page 11: Electrical Connections

    It is also recommended that shock absorbers (not supplied the dishmachine if the voltage is too high or too low. Shut off with the Delta 1200 units) be installed in the incoming water the service breaker and mark it as being for the dishmachine.

  • Page 12: Detergent Control

    If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

  • Page 13: Chemical Dispensing

    TO PREPARE PUMPS FOR OPERATION The Delta 1200 is supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.

  • Page 14: Operating Instructions

    7. Wipe out the inside of the tub, removing any and all debris. 8. Reinstall all components previously removed after they have been allowed to dry. 9. Remove, clean and reinstall upper (wash) and lower (drain) strainers. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 15: Sequence Of Operation

    SECTION 3: PREVENTATIVE MAINTENANCE...

  • Page 16: Preventative Maintenance

    The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
  • Page 17 SECTION 4: TROUBLESHOOTING...

  • Page 18: Troubleshooting Section

    1. Water level is too low. Ensure that incoming water line pressure meets the requirements on dish machine data plate. 2. Wash arms clogged. Remove wash arms and clean. 3. Obstruction in pump housing. Disassemble and clear. 4. O-ring at wash tank drain cut or missing. Replace. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 19 1. Faulty speed control board. Check operation of board. If not working properly, replace. 2. Defective hose or squeeze tube. Replace hose or squeeze tube as needed. 3. Machine not in fill mode. Normal operation. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 20 2. Wash heater relay will not energize (no voltage at contactor coil). Check for continuity at wash thermostat. If open, replace. 3. Low voltage problem. Check incoming voltage to ensure it as what the data plate calls for. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 21 SECTION 5: SERVICE PROCEDURES...

  • Page 22: Replacing The Chemical Feeder Pump Motor

    Occasionally, the motors operating these pumps may need replacing to maintain optimum performance. 1. Remove the front door. Jackson offers all of the repair parts necessary for performing this task. The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.
  • Page 23 12. Take your new motor and attach new terminals to the wires as required. 13. Remount the motor to the pump. Removing the pump front cover screws. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 24 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

  • Page 25: Wash Tank Heater Replacement

    1. Remove the front door. optimum performance. Jackson offers all of the repair parts necessary for performing this task. The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.
  • Page 26 1/2” socket. 13. Place the heater wires on the heater and tighten them the way. down using the 3/8” nutdriver. Using the ratchet to remove the heater mounting nuts. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 27 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

  • Page 28: Thermostat Replacement

    Occasionally, some of these components may need replacing 1. Remove the front door. to maintain optimum performance. Jackson offers all of the repair parts necessary for performing this task. The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.
  • Page 29 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

  • Page 30: Wash Motor Replacement

    STEPS assemblies may require replacing to maintain optimum perfor- mance. Jackson offers all of the repair parts necessary for 1. To access the assembly, you need to get access to the rear performing this task. The instructions provided here are for maintenance personnel only.
  • Page 31 11. Lift the assembly into place within the unit, ensuring that the suction hose is attached and lines up. Move the assembly combination wrench. so the mounting bracket slides over the mounting studs. Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 32 Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

  • Page 33: Parts Section

    SECTION 6: PARTS SECTION...

  • Page 34: Control Box Assembly

    SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 07610-003-61-14 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 35 05910-003-43-01 Capacitor 05940-200-76-00 Ground Lug 05700-011-40-05 Seperator 05950-011-61-67 Transformer 05945-111-47-51 Relay 05945-002-74-20 Contactor 05700-003-55-38 Access Panel 09905-100-75-93 Decal, Warning, Disconnect Power 09905-011-68-99 Decal, Caution 05975-011-49-03 Terminal Board 05700-003-56-37 Complete Assembly Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 36: Outer Shell Assembly

    SECTION 6: PARTS SECTION OUTER SHELL ASSEMBLY 05700-003-57-95 OUTER SHELL 05700-003-60-38 05975-210-03-00 05700-003-58-73 09905-003-57-30 08415-003-60-35 05700-003-60-39 05340-108-01-03 05930-011-61-69 07610-003-61-26 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 37 OUTER SHELL ASSEMBLY Number Part Number Description 05700-003-57-95 Outer Cover 05975-210-03-00 Grommett 05700-003-58-73 Access Cover 05340-108-01-03 Bullet Foot 05700-003-60-39 Switch Cover 05930-011-61-69 Power Switch 08415-003-60-35 Curtain 09905-003-57-30 Jackson Decal 05700-003-57-95 Curtain Rod Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 38: Chemical Feeder Pump Assembly

    SECTION 6: PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Detergent Kit Sanitizer Kit Rinse Aid Kit 07610-003-61-19 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 39 14 RPM Peri-Pump 05700-003-55-29 Cover and Peri-Pump Assembly 05700-003-55-34 Cover only 06401-003-61-21 Sanitizer Tube Replacement Kit 06401-003-61-22 Rinse Aid Tube Replacement Kit 06401-003-61-23 Detergent Tube Replacement Kit 05700-011-65-21 Squeeze Tube Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 40: Rinse Assembly

    05700-003-49-23 05700-003-58-79 05305-011-66-03 04730-003-07-07 05305-031-60-37 05700-003-49-18 04730-002-18-54 06685-111-35-30 04730-011-61-54 05975-111-62-70 09905-011-65-46 05700-003-49-23 09330-003-51-19 34, 39 04730-002-18-00 04730-003-60-57 05700-003-57-29 05310-011-61-45 05700-003-60-21 09905-011-65-47 05700-003-49-28 04730-011-61-53 33, 34 04820-011-61-58 04730-002-18-00 04820-011-61-56 04730-011-61-52 07610-003-61-05 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 41: Wash Assembly

    Hose, 3/8” x 13” Long, Polybraid 04730-011-61-52 Coupling 04820-011-61-56 Check Valve 04820-011-61-58 Ball Valve 04730-002-18-00 Close Nipple 04730-011-61-53 05700-003-60-21 Mounting Plate 04730-011-61-54 S-45 Valve 05975-111-62-70 S-45 Valve Cover 04730-003-60-57 Union 09905-011-65-46 Decal, Red Delta 1200 Technical Manual 07610-003-62-15 D Issued: 10-27-2008 Revised: 02-02-2010...
  • Page 42 SECTION 6: PARTS SECTION WASH SYSTEM WASH AND FILL SYSTEM 10, 11 LOCATED INSIDE TANK 25, 26 07610-003-61-11 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 43 Washier, 1/2” Flat 05310-924-02-05 Thermostat Fitting 05930-510-02-79 Thermostat 05700-003-60-24 Heater Cover 05311-275-01-00 Lockwasher 05310-275-01-00 Hex Nut 04540-021-61-66 Wash Heater 05330-011-61-34 Wash Heater Gasket 06685-111-35-30 Thermometer 05700-003-60-12 Wash Tank 05310-011-72-58 Hexnut, 1/2”-13 S/S Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 44: Conveyor And Drive System

    CONVEYOR AND DRIVE SYSTEM 05700-005-49-10 CONVEYOR AND DRIVE SYSTEM 09330-003-45-66 05700-003-48-99 09330-003-58-52 09330-003-51-17 05700-003-59-93 09330-003-58-32 05700-003-58-54 05330-003-41-75 05340-003-41-83 05700-003-58-50 16, 17 05305-171-10-00 05930-303-38-00 05975-011-63-56 05930-011-61-65 05700-003-48-87 05975-011-63-56 06105-003-44-23 05700-003-48-57 07610-003-61-13 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 45 Gear Motor 05700-003-48-57 Gear Motor Box Cover 05975-011-63-56 Strain Relief 05930-011-61-65 Switch 05975-011-63-56 Strain Relief 05930-303-38-00 Limit Switch 05305-171-10-00 Limit Switch Mounting Screws 05700-003-58-50 Activator Weldment 05700-003-58-54 Limit Switch Actuator Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...

  • Page 46: Door Assembly

    SECTION 6: PARTS SECTION DOOR ASSEMBLY 09905-021-64-88 05340-001-96-30 07610-003-61-30 09905-011-61-70 05340-021-62-04 05305-173-03-00 Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 47 SECTION 6: PARTS SECTION DOOR ASSEMBLY Number Part Number Description 09905-021-64-88 Schematic Decal 05340-001-96-30 Door Hasp 07610-003-61-30 Complete Door Assembly 09905-011-61-70 ON/OFF Decal 05340-021-62-04 Hinge 05305-173-03-00 Screw Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: N/A...
  • Page 48 SECTION 7: ELECTRICAL SCHEMATICS...
  • Page 49 SECTION 7: ELECTRICAL SCHEMATICS Delta 1200 Technical Manual 07610-003-62-15 C Issued: 10-27-2008 Revised: 06-05-2009...

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