Jackson DISHSTAR HT-E Installation, Operation And Service Manual
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Jackson DISHSTAR HT-E Installation, Operation And Service Manual

Dishstar series undercounter dishmachines
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INSTALLATION, OPERATION,
AND SERVICE MANUAL
®
DISHSTAR
SERIES UNDERCOUNTER DISHMACHINES
DishStar
®
HT-E Manual • 07610-004-43-79-D

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Summary of Contents for Jackson DISHSTAR HT-E

  • Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL ® DISHSTAR SERIES UNDERCOUNTER DISHMACHINES DishStar ® HT-E Manual • 07610-004-43-79-D...
  • Page 3 The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service.
  • Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 4-11-17 Initial release of the manual. Corrected pg. 2. Updated pg. 4 due to heaters not running simultaneously. Added description of the three cycles to the Operation section. Replaced item #14 on pg. 27 with new P/N. 4-27-17 Added 1/4"...
  • Page 5 NOMENCLATURE ® DishStar HT-E Undercounter dishmachine; high-temperature, hot-water sanitizing, with a booster tank and detergent and rinse-aid chemical feeder pumps. The manufacturer provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ....................... 1 SPECIFICATIONS Machine Dimensions ........................2 Operating Parameters ........................3 Electrical Requirements ........................4 INSTRUCTIONS Installation Instructions ........................5 Inspection......................... 5 Unpacking ........................5 Plumbing .......................... 5 Water Supply Connections ....................5 Pressure Regulator ......................
  • Page 7 TABLE OF CONTENTS TROUBLE SHOOTING Common Problems ......................... 20 PARTS Terminal Block Box, 208/230 V ...................... 22 Terminal Block Box, 460 V ......................23 Control Kick Panel .......................... 24 Electrical Panel, 208/230 V ......................25 Electrical Panel, 460 V ........................26 Chemical Feeder Pump Assembly ....................

  • Page 8: Symbols

    GUIDES SYMBOLS - risk of injury to personnel. WARNING - risk of damage to equipment. CAUTION - risk of electrical shock. - reference data plate. - caustic chemicals. - ground wire. - lockout electrical power. - important note. NOTICE ABBREVIATIONS & ACRONYMS ANSI - American National Standards Institute GHT - Garden Hose Thread GPG - Grains per Gallon...

  • Page 9: Specifications

    MACHINE DIMENSIONS SPECIFICATIONS LEGEND: A - Electrical Connection C - Drain Connection (1" ID, 1 3/8" OD) B - Water Inlet [7 mm] (3/4" Male GHT, connect to true D - Chemical Port 1/2" ID line, 110 °F minimum) All dimensions from the floor can be increased 1" using the machine's adjustable feet. 3 1/2 [88 mm] [7 mm]...

  • Page 10: Operating Parameters

    OPERATING PARAMETERS SPECIFICATIONS ® DishStar HT-E Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour Tank Capacity (Gallons): Wash Tank Rinse Tank Always refer to the machine data plate for specific electrical and water NOTICE requirements. The material provided on this page is for reference only and is subject to change without notice.

  • Page 11: Electrical Requirements

    ELECTRICAL REQUIREMENTS SPECIFICATIONS NOTICE ® DishStar HT-E Electrical Characteristics All electrical ratings provided in this manual are for reference VOLTS only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, PHASE state, territorial, and national codes.

  • Page 12: Instructions

    INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check packaging and machine for damage. Damaged packaging might be an indication of damage to the machine. If there is any type of damage to both packaging and unit, do not throw away the packaging. The machine Do not throw away has been inspected at the factory before shipping and is expected to arrive in new, packaging if damage is...

  • Page 13: Pressure Regulator

    INSTRUCTIONS INSTALLATION If water hardness tests at 5 GPG or lower, install the water supply line (1/2” ID pipe WATER SUPPLY size minimum) to the machine’s incoming water connection point using copper pipe CONNECTION: (or order the 1/2” ID flexible hose kit offered by the manufacturer). It is recommended WATER HARDNESS that a water shut-off valve be installed in the water line between the main supply and OF 5 GPG...

  • Page 14: Electrical Power Connections

    INSTRUCTIONS INSTALLATION ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes. CONNECTIONS The data plate is located on the left-front of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number.

  • Page 15: Chemical Feeder Equipment

    INSTRUCTIONS INSTALLATION CHEMICAL FEEDER The bottom of the chemical container cannot be located any higher than 8” from the floor. If the unit is equipped with the 6” or 18” table stand, the highest position will be EQUIPMENT 14” or 26” respectively from the floor. Using deionized water or CAUTION! Chemical tube must not other aggressive fluids...

  • Page 16: Programming Chemical Feeder Pumps

    INSTRUCTIONS INSTALLATION PRIMING CHEMICAL 3. To prime the rinse-aid pump, press the II button and hold for one minute. The amount of rinse-aid might need to be adjusted depending on water hardness FEEDER PUMPS and results. 1 5 5 F R E A D Y RINSE AID PRIME 4.
  • Page 17 INSTRUCTIONS INSTALLATION PROGRAMMING To change any other values, you will have to return to the programming mode. To revert back to a previous setting, you must return to that option and change the CHEMICAL parameter back to the previous setting. FEEDER PUMPS Once in the programming mode, if there have been no keypad inputs for approximately two minutes, the system will automatically exit out of the programming mode.

  • Page 18: Operating Instructions

    OPERATING INSTRUCTIONS OPERATION Before operating the machine, verify the following: PREPARATION 1. Strainers are in place and clean. 2. Wash and rinse arms are screwed securely into place and end-caps are tight. 3. Wash and rinse arms rotate freely. 4. Chemical levels are correct. POWER UP To energize the machine, turn on the power at the service breaker.

  • Page 19: Ware Preparation

    OPERATING INSTRUCTIONS OPERATION Proper ware preparation helps ensure good results and fewer re-washes. If not done WARE properly, ware might not come out clean and the efficiency of the dishmachine will PREPARATION be reduced. Scraps should always be removed from ware before being loaded into a rack.
  • Page 20 OPERATING INSTRUCTIONS OPERATION 6. Press the “Start” button and the machine will begin the wash cycle. WASHING A RACK OF WARE 1 5 5 F Temperature shown is W A S H I N G the minimum required C Y C L E 1 temperature.

  • Page 21: Operational Inspection

    OPERATING INSTRUCTIONS OPERATION Based on use, the strainers might become clogged with soil and debris as the OPERATIONAL workday progresses. Operators should regularly inspect the strainers to ensure they INSPECTION have not become clogged. Clogged strainers will reduce the washing capability of the machine.
  • Page 22 OPERATING INSTRUCTIONS OPERATION SHUTDOWN & 6. Replace end-caps and use a screwdriver to ensure they are tight. CLEANING Use a screwdriver to ensure end-caps are tight. 7. Ensure the float is free of debris. 8. Spray or wipe out interior of machine. 9.

  • Page 23: Deliming

    DELIMING OPERATION DELIMING In order to maintain the machine at its optimum performance level, lime and corro- sion deposits must be removed. The frequency for deliming will be based on water conditions. A deliming solution is available from your chemical supplier. Read and follow all instructions on the label.

  • Page 24: Detergent Control

    DETERGENT CONTROL OPERATION DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how efficiently this machine operates. Using detergent in the proper amount can become CONTROL a source of substantial savings. A qualified water treatment specialist can determine what is needed for maximum efficiency from the detergent.

  • Page 25: Maintenance Preventative Maintenance

    PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer of this machine highly recommends that any maintenance and repairs not specifically discussed in this manual only be performed by qualified service MAINTENANCE personnel. Performing maintenance on the machine may void a warranty. By following the operating and cleaning instructions in this manual, users should get the most efficient results from the machine.
  • Page 26 PREVENTATIVE MAINTENANCE MAINTENANCE 5. Do not overfill racks. PREVENTATIVE MAINTENANCE 6. Ensure that glasses are placed upside-down in the rack. 7. Ensure that all chemicals being injected into machine have been verified at the correct concentrations. 8. Clean the machine at the end of every workday (see "Shutdown and Cleaning" section).

  • Page 27: Troubleshooting

    COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.
  • Page 28 COMMON PROBLEMS TROUBLESHOOTING WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect WARNING power, attach test equipment, and reapply power to test.

  • Page 29: Parts

    TERMINAL BLOCK BOX, 208/230 V PARTS ITEM DESCRIPTION PART NUMBER Power Connection Decal 09905-011-47-35 Terminal Block Box 05700-003-27-69 Terminal Box Cover (not shown) 05700-003-27-70 Strain Relief 05975-003-37-56 Terminal Block Track 05700-000-43-60 Terminal Block 05940-500-02-19 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Decal, L1, N 09905-011-62-72...

  • Page 30: Terminal Block Box, 460 V

    TERMINAL BLOCK BOX, 460 V PARTS ITEM DESCRIPTION PART NUMBER Power Connection Decal 09905-011-47-35 Terminal Block Box 05700-004-44-79 Terminal Box Cover (not shown) 05700-004-44-80 Strain Relief 05975-210-03-00 Terminal Block Track 05700-004-44-72 Terminal Block 05940-500-02-19 Locknut, 8-32 Low Profile 05310-004-23-83 Decal, L1, L2, L3 09905-101-12-66 Ground Lug 05940-200-76-00...

  • Page 31: Control Kick Panel

    CONTROL KICK PANEL PARTS ITEM DESCRIPTION PART NUMBER Complete Control Kick Panel Assembly 05700-004-41-87 Control Kick Panel 05700-004-41-86 Display Assembly 05700-004-19-47 Communication Cable 05700-004-33-64 07610-004-43-79-D...

  • Page 32: Electrical Panel, 208/230 V

    ELECTRICAL PANEL, 208/230 V PARTS ITEM DESCRIPTION PART NUMBER Complete Electrical Panel Assembly, 208/230 V 05700-004-42-07 Electrical Panel 05700-004-40-63 Contactor, 208/230 V 05945-002-74-20 Screw, 10-32 x 5/8" 05305-003-02-12 Screw, 10-32 x 1” 05305-002-19-42 PCB, Electronic Control 05945-004-36-34 Terminal Board 05940-004-21-34 Terminal Board 05940-002-78-97 Relay...

  • Page 33: Electrical Panel, 460 V

    ELECTRICAL PANEL, 460 V PARTS ITEM DESCRIPTION PART NUMBER Complete Electrical Panel Assembly, 460 V 05700-004-44-50 Electrical Panel 05700-004-40-63 Contactor, 460 V 05945-111-60-07 End-cap, Contactor 05940-111-60-30 Dinrail, 7 3/4" 05700-002-79-13 Screw, 10-32 x 5/8" 05305-003-02-12 Overload 05945-111-60-08 Screw, 10-32 x 1” 05305-002-19-42 PCB, Electronic Control 05945-004-36-34...

  • Page 34: Chemical Feeder Pump Assembly

    CHEMICAL FEEDER PUMP ASSEMBLY PARTS Complete Peri-pump Panel Assembly, 208/230 V 05700-004-42-08 Complete Peri-pump Panel Assembly, 460 V 05700-004-44-45 07610-004-43-79-D...
  • Page 35 CHEMICAL FEEDER PUMP ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Stiffener, Chemical Tube 05700-002-66-49 Chemical Port Assembly 05700-004-30-86 Tubing, Red, 1/4" x 120" 05700-011-37-15 Tubing, Red, 1/4" x 80" 05700-011-37-14 Tubing, Clear, 1/8" x 120" 05700-002-76-14 Tubing, Clear, 1/8" x 48" 05700-002-76-15 Complete Peri-pump Assembly, 36 RPM, 208/230 V 05700-003-78-74...

  • Page 36: Door Assembly

    DOOR ASSEMBLY PARTS (2 PLC'S) (2 PLC'S) (3 PLC'S) (2 PLC'S) (3 PLC'S) (12 PLC'S) (2 PLC'S) (2 PLC'S) (2 PLC'S) (6 PLC'S) (12 PLC'S) 07610-004-43-79-D...
  • Page 37 DOOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Outer Door Weldment 05700-004-36-55 Screw, 10-32 x 1/4" 05305-173-01-00 Bolt, 1/4-20 x 3/8" Hex 05305-274-20-00 Locknut, 6-32 Hex with Nylon Insert 05310-373-03-00 Washer, 1/4-20 ID 05311-174-01-00 Gasket, Door 20" 05330-003-58-35 Gasket, Door 17 1/8" 05330-003-58-36 Item intentionally left blank.

  • Page 38: Miscellaneous Door Components

    MISCELLANEOUS DOOR COMPONENTS PARTS 07610-004-43-79-D...
  • Page 39 MISCELLANEOUS DOOR COMPONENTS PARTS ITEM DESCRIPTION PART NUMBER Switch Mounting Plate Assembly 05700-003-33-54 Door Spring 05700-003-32-85 Cover, Left Hinge Weldment 05700-004-36-80 Cover, Right Hinge Weldment 05700-004-36-81 Hinge Components secured with Locknut, 1/4-20 Hex with 05310-374-01-00 Nylon Insert O-ring 05330-003-32-34 Latch Spring 05700-003-32-32 Latch Nut 05700-003-32-33...

  • Page 40: Wash & Motor Assembly

    WASH & MOTOR ASSEMBLY PARTS 07610-004-43-79-D...
  • Page 41 WASH & MOTOR ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Wash Arm Assembly 05700-021-39-23 Motor Support 05700-004-40-61 Wash Halo 05700-004-42-21 Pipe Clamp 05700-000-35-06 Wash Arm End-cap 05700-003-31-59 Screw, 1/4-20 x 1/2" 05307-011-36-96 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Manifold Gasket 05330-002-34-77 Wash Hub 05700-004-43-04...

  • Page 42: Rinse Manifold Assembly

    RINSE MANIFOLD ASSEMBLY PARTS Rinse Arm Bearing Kit 06401-004-33-52 ITEM DESCRIPTION PART NUMBER Complete Rinse Manifold Assembly 05700-004-40-58 Pipe Clamp 05700-000-35-06 Rinse Arm End-cap 04730-111-60-41 Complete Rinse Arm Assembly 05700-004-39-39 Rinse Arm 05700-004-38-75 Washer, Rinse Arm 05330-011-42-10 Bearing, Rinse Arm 03120-004-12-13 Bushing, Rinse Head 05700-021-33-84...

  • Page 43: Plumbing Options

    PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 1/2” x 1/2” x 1/2” Nipple, 1/2” NPT, Brass 04730-211-27-00 04730-207-15-00 Water Arrestor Repair Kit (Plunger & O-ring) 06401-003-06-23 PRESSURE REGULATOR OPTION Water Pressure Regulator, 1/2” 05700-100-04-07 HTS-11 OPTION Replacement Cartridge (inspect at least every 6 months)

  • Page 44: Plumbing Assemblies

    PLUMBING ASSEMBLIES PARTS 07610-004-43-79-D...
  • Page 45 PLUMBING ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Valve, 1/2", 208/230 V 04810-003-71-56 Valve, 1/2", 460 V 04810-003-71-55 Union, 1/2" x 1/2" Brass 04730-003-62-44 Nipple, 1/2" Close Brass 04730-207-15-00 Nipple, 1/2" x 4" NPT Brass 04730-207-04-00 Adapter, 1/2" Fitting, Male 04730-011-59-53 Elbow, 1/2"...
  • Page 46 PLUMBING ASSEMBLIES PARTS Complete Plumbing Assembly 05700-004-43-02 07610-004-43-79-D...
  • Page 47 PLUMBING ASSEMBLIES PARTS ITEM DESCRIPTION PART NUMBER Vacuum Breaker, 1/2" Brass 04820-003-06-13 Nipple, 1/2" Brass, 2" Long 04730-207-19-00 Elbow, 90-Degree, 1/2" Street Brass 04730-206-08-00 Tee, 1/2" x 1/2" x 1/4" 04730-002-22-56 Union, 1/2" x 1/2" Brass 04730-003-62-44 Complete Rinse Injector Assembly 05700-004-43-86 Rinse Injector 09515-004-22-73...

  • Page 48: Rinse Tank Assembly

    RINSE TANK ASSEMBLY PARTS Front of Rinse Tank Back of Rinse Tank 07610-004-43-79-D...
  • Page 49 RINSE TANK ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Rinse Tank, 208/230 V 05700-004-41-88 Rinse Tank, 460 V 05700-004-44-46 Heater Gasket 05330-011-47-79 Rinse Heater, 5.45 kW, 208-230 V 04540-004-45-12 Rinse Heater, 5.45 kW, 460 V 04540-121-65-99 Lockwasher, Split 5/16" 05311-275-01-00 Nut, Hex 5/16-18 05310-275-01-00 Cable, Temperature Probe 05700-004-33-23...

  • Page 50: Stands & Components

    STANDS & COMPONENTS PARTS To install the stand, first remove the adjustable feet from the machine. Place machine INSTALLATION on table and use the square mounting holes to line-up the machine. Re-insert the INSTRUCTIONS adjustable feet through bottom of table top and tighten to lock machine to table. ITEM DESCRIPTION PART NUMBER...

  • Page 51: Miscellaneous Parts

    MISCELLANEOUS PARTS PARTS Parts are not shown to scale in relation to each other. For Wash Heater replacement instructions, click here. ITEM DESCRIPTION PART NUMBER Rail, Left Rack 05700-031-37-88 Rail, Right Rack 05700-031-37-88 Splash Shield 05700-003-33-51 Strainer 05700-004-09-43 Drain Quench Kit 06401-002-59-99 Dual Float Switch 06680-121-70-16...

  • Page 52: Schematics

    208/230 V, 50/60 HZ, 1-PHASE SCHEMATICS 208/230 VOLTS, 50/60 Hz, 1-PHASE Connec�on Diagram for IO Module Connec�on Diagram for IO Module Connection Diagram for IO Module Input Assignments Input Assignments Programming I1 Wash Programming I1 Wash header I2 Cycle header Input Assignments I2 Cycle Programming I3 Float I1 Wash I3 Float...

  • Page 53: 460 V, 60 Hz, 3 Phase

    460 V, 60 HZ, 3-PHASE SCHEMATICS 460 VOLTS, 50/60 Hz, 3-PHASE 480 VOLTS, 50/60 Hz, 3-PHASE 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA 14 GA MOL T1 18 GA 18 GA...
  • Page 54 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com ® DishStar HT-E Manual • 07610-004-43-79-D...

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